LM5000 www.ti.com SNVS176D – MAY 2004 – REVISED MARCH 2007 LM5000 High Voltage Switch Mode Regulator Check for Samples: LM5000 FEATURES 1 • • • 2 • • • • • 80V internal switch Operating input voltage range of 3.1V to 40V Pin selectable operating frequency – 300kHz/700kHz (-3) – 600kHz/1.3MHz (-6) Adjustable output voltage External compensation Input undervoltage lockout Softstart Current limit • • • Over temperature protection External shutdown Small 16-Lead TSSOP or 16-Lead LLP package APPLICATIONS • • • • • Flyback Regulator Forward Regulator Boost Regulator DSL Modems Distributed Power Converters DESCRIPTION The LM5000 is a monolithic integrated circuit specifically designed and optimized for flyback, boost or forward power converter applications. The internal power switch is rated for a maximum of 80V, with a current limit set to 2A. Protecting the power switch are current limit and thermal shutdown circuits. The current mode control scheme provides excellent rejection of line transients and cycle-by-cycle current limiting. An external compensation pin and the built-in slope compensation allow the user to optimize the frequency compensation. Other distinctive features include softstart to reduce stresses during start-up and an external shutdown pin for remote ON/OFF control. There are two operating frequency ranges available. The LM5000-3 is pin selectable for either 300kHz (FS Grounded) or 700kHz (FS Open). The LM5000-6 is pin selectable for either 600kHz (FS Grounded) or 1.3MHz (FS Open). The device is available in a low profile 16-lead TSSOP package or a thermally enhanced 16-lead LLP package. Typical Application Circuit Figure 1. LM5000 Flyback Converter 1 2 Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. All trademarks are the property of their respective owners. PRODUCTION DATA information is current as of publication date. Products conform to specifications per the terms of the Texas Instruments standard warranty. Production processing does not necessarily include testing of all parameters. Copyright © 2004–2007, Texas Instruments Incorporated LM5000 SNVS176D – MAY 2004 – REVISED MARCH 2007 www.ti.com Connection Diagram Figure 2. Top View Pin Functions Pin Descriptions Pin Name 1 COMP 2 FB Function Compensation network connection. Connected to the output of the voltage error amplifier. The RC compenstion network should be connected from this pin to AGND. An additional 100pF high frequency capacitor to AGND is recommended. Output voltage feedback input. 3 SHDN Shutdown control input, Open = enable, Ground = disable. 4 AGND Analog ground, connect directly to PGND. 5 PGND Power ground. 6 PGND Power ground. 7 PGND Power ground. 8 PGND Power ground. 9 SW Power switch input. Switch connected between SW pins and PGND pins 10 SW Power switch input. Switch connected between SW pins and PGND pins 11 SW Power switch input. Switch connected between SW pins and PGND pins 12 BYP Bypass-Decouple Capacitor Connection, 0.1µF ceramic capacitor recommended. 13 VIN Analog power input. A small RC filter is recommended, to suppress line glitches. Typical values of 10Ω and ≥ 0.1µF are recommended. 14 SS Softstart Input. External capacitor and internal current source sets the softstart time. 15 FS Switching frequency select input. Open = Fhigh. Ground = Flow 16 TEST - Exposed Pad underside of LLP package Factory test pin, connect to ground. Connect to system ground plane for reduced thermal resistance. These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. 2 Submit Documentation Feedback Copyright © 2004–2007, Texas Instruments Incorporated Product Folder Links: LM5000 LM5000 www.ti.com SNVS176D – MAY 2004 – REVISED MARCH 2007 Absolute Maximum Ratings (1) VIN -0.3V to 40V SW Voltage -0.3V to 80V FB Voltage -0.3V to 5V COMP Voltage -0.3V to 3V All Other Pins -0.3V to 7V Maximum Junction Temperature 150°C Power Dissipation (2) Internally Limited Lead Temperature 216°C Infrared (15 sec.) ESD Susceptibility 235°C (3) Human Body Model 2kV Machine Model 200V −65°C to +150°C Storage Temperature (1) (2) (3) Absolute maximum ratings are limits beyond which damage to the device may occur. Operating Ratings are conditions for which the device is intended to be functional, but device parameter specifications may not be guaranteed. For guaranteed specifications and test conditions, see the Electrical Characteristics. The maximum allowable power dissipation is a function of the maximum junction temperature, TJ(MAX), the junction-to-ambient thermal resistance, θJA, and the ambient temperature, TA. See the Electrical Characteristics table for the thermal resistance of various layouts. The maximum allowable power dissipation at any ambient temperature is calculated using: PD (MAX) = (TJ(MAX) − TA)/θJA. Exceeding the maximum allowable power dissipation will cause excessive die temperature, and the regulator will go into thermal shutdown. The human body model is a 100 pF capacitor discharged through a 1.5kΩ resistor into each pin. The machine model is a 200pF capacitor discharged directly into each pin. Operating Conditions Operating Junction Temperature Range (1) −40°C to +125°C Supply Voltage (1) (1) 3.1V to 40V Supply voltage, bias current product will result in aditional device power dissipation. This power may be significant. The thermal dissipation design should take this into account. Submit Documentation Feedback Copyright © 2004–2007, Texas Instruments Incorporated Product Folder Links: LM5000 3 LM5000 SNVS176D – MAY 2004 – REVISED MARCH 2007 www.ti.com Electrical Characteristics Specifications in standard type face are for TJ = 25°C and those with boldface type apply over the full Operating Temperature Range (TJ = −40°C to +125°C) Unless otherwise specified. VIN = 12V and IL = 0A, unless otherwise specified. Symbol IQ Typ Max (1) Units FB = 2V (Not Switching) FS = 0V 2.0 2.5 mA FB = 2V (Not Switching) FS = Open 2.1 2.5 mA Parameter Quiescent Current Min Conditions (1) (2) VSHDN = 0V VFB Feedback Voltage ICL Switch Current Limit %VFB/ΔVIN Feedback Voltage Line Regulation IB FB Pin Bias Current BV Output Switch Breakdown Voltage 18 30 µA 1.2330 1.259 1.2840 V 1.35 2.0 2.7 A 0.001 0.04 %/V 55 200 nA 3.1V ≤ VIN ≤ 40V (3) TJ = 25°C, ISW = 0.1µA 80 TJ = -40°C to + 125°C, ISW = 0.5µA 76 VIN Input Voltage Range gm Error Amp Transconductance AV Error Amp Voltage Gain DMAX Maximum Duty Cycle LM5000-3 FS = 0V Maximum Duty Cycle LM5000-6 FS = 0V V 3.1 ΔI = 5µA 150 410 40 V 750 µmho 280 V/V 85 90 % 85 90 % 165 ns TMIN Minimum On Time fS Switching Frequency LM50003 FS = 0V 240 300 360 FS = Open 550 700 840 Switching Frequency LM50006 FS = 0V 485 600 715 1.055 1.3 1.545 MHz ISHDN Shutdown Pin Current VSHDN = 0V −1 -2 µA IL Switch Leakage Current VSW = 80V 0.008 5 µA RDSON Switch RDSON ISW = 1A 160 445 mΩ ThSHDN SHDN Threshold Output High FS = Open 0.9 Output Low UVLO V 2.92 3.10 V Off Threshold 2.60 2. 77 2.96 V 14 µA ISS Softstart Current θJA Thermal Resistance 4 0.3 2.74 VCOMP Trip (2) (3) V 0.6 On Threshold OVP (1) 0.6 kHz 0.67 8 11 TSSOP, Package only 150 LLP, Package only 45 V °C/W All limits guaranteed at room temperature (standard typeface) and at temperature extremes (bold typeface). All room temperature limits are 100% production tested. All limits at temperature extremes are guaranteed via correlation using standard Statistical Quality Control (SQC) methods. All limits are used to calculate Average Outgoing Quality Level (AOQL). Typical numbers are at 25°C and represent the most likely norm. Bias current flows into FB pin. Submit Documentation Feedback Copyright © 2004–2007, Texas Instruments Incorporated Product Folder Links: LM5000 LM5000 www.ti.com SNVS176D – MAY 2004 – REVISED MARCH 2007 Typical Performance Characteristics Iq (non-switching) vs VIN @ fSW = 300kHz Iq (non-switching) vs VIN @ fSW = 700kHz 3.000 3.000 2.800 2.800 2.600 2.600 2.400 -40oC 2.200 2.000 Iq (mA) Iq (mA) 2.400 25oC 1.800 125oC 2.000 25oC 1.800 125oC 1.600 1.600 1.400 1.400 1.200 1.200 1.000 1.000 0 10 5 15 20 25 35 30 40 -40oC 2.200 0 5 10 15 VIN (V) 25 35 30 40 Iq (switching) vs VIN @ fSW = 700kHz 10 10 9 9 8 8 7 7 Iq (mA) Iq (mA) Iq (switching) vs VIN @ fSW = 300kHz 6 -40oC 5 4 20 VIN (V) 125oC -40oC 25oC 125oC 6 5 4 25oC 3 3 2 2 0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 VIN (V) VIN (V) Vfb vs Temperature RDS(ON) vs VIN @ ISW =1A 1.2800 35 40 400 300 RDS(ON) (m:) FEEDBACK VOLTAGE (V) 350 1.2700 1.2600 1.2500 125oC 250 200 25oC 150 100 o -40 C 1.2400 50 1.2300 -40 -20 0 20 40 60 80 100 120 TEMPERATURE (oC) 0 0 5 10 15 20 25 30 35 40 VIN (V) Submit Documentation Feedback Copyright © 2004–2007, Texas Instruments Incorporated Product Folder Links: LM5000 5 LM5000 SNVS176D – MAY 2004 – REVISED MARCH 2007 www.ti.com Typical Performance Characteristics (continued) Current Limit vs Temperature Current Limit vs VIN 2 2 1.95 1.95 1.9 CURRENT LIMIT (A) CURRENT LIMIT (A) 1.9 1.85 1.8 1.75 1.7 1.65 1.85 1.8 1.75 1.7 1.65 1.6 1.6 1.55 1.55 1.5 -40 -20 1.5 0 20 40 0 80 100 120 60 5 10 15 o TEMPERATURE ( C) VIN fSW vs. @ FS = Low (-3) VIN 770 310 750 FREQUENCY (KHZ) 315 305 fsw (kHz) 20 25 30 35 40 VIN (V) 300 295 290 fSW vs. @ FS = OPEN (-3) 730 710 690 670 650 285 630 0 5 10 15 20 25 30 35 40 0 5 10 15 VIN (V) 20 25 30 35 40 VIN (V) fSW vs. Temperature @ FS = Low (-3) fSW vs. Temperature @ FS = OPEN (-3) 330 770 320 750 730 fsw (kHz) fSW (kHz) 310 300 710 690 290 670 280 270 -40 650 630 -20 0 20 40 60 80 -40 -20 100 120 20 40 60 80 100 120 TEMPERATURE (oC) TEMPERATURE (oC) 6 0 Submit Documentation Feedback Copyright © 2004–2007, Texas Instruments Incorporated Product Folder Links: LM5000 LM5000 www.ti.com SNVS176D – MAY 2004 – REVISED MARCH 2007 Typical Performance Characteristics (continued) fSW vs. Temperature @ FS = OPEN (-6) 640 1.38 620 1.34 600 1.30 fSW (kHz) fSW (kHz) fSW vs. Temperature @ FS = Low (-6) 580 1.26 560 1.22 540 1.18 520 -40 -20 0 20 40 60 80 1.14 -40 100 120 -20 o 20 40 60 80 100 120 o TEMPERATURE ( C) TEMPERATURE ( C) Error Amp. Transconductance vs Temp. BYP Pin Voltage vs VIN 600 8 550 7 125oC 6 BYP PIN VOLTAGE (V) 500 Gm [Pmho] 0 450 400 350 300 -40oC 25oC 5 4 3 2 1 0 250 -40 -20 0 20 40 60 80 100 120 0 5 TEMPERATURE (oC) 10 15 20 25 30 35 40 VIN (V) Figure 3. 300 kHz operation, 48V output Submit Documentation Feedback Copyright © 2004–2007, Texas Instruments Incorporated Product Folder Links: LM5000 7 LM5000 SNVS176D – MAY 2004 – REVISED MARCH 2007 www.ti.com Figure 4. 700 kHz operation, 48V output Block Diagram Boost Regulator Operation The LM5000 utilizes a PWM control scheme to regulate the output voltage over all load conditions. The operation can best be understood referring to the block diagram and Figure 5. At the start of each cycle, the oscillator sets the driver logic and turns on the NMOS power device conducting current through the inductor, cycle 1 of Figure 5 (a). During this cycle, the voltage at the COMP pin controls the peak inductor current. The COMP voltage will increase with larger loads and decrease with smaller. This voltage is compared with the summation of the SW volatge and the ramp compensation.The ramp compensation is used in PWM architectures to eliminate the subharmonic oscillations that occur during duty cycles greater than 50%. Once the summation of the ramp compensation and switch voltage equals the COMP voltage, the PWM comparator resets the driver logic turning off the NMOS power device. The inductor current then flows through the output diode to the load and output capacitor, cycle 2 of Figure 5 (b). The NMOS power device is then set by the oscillator at the end of the period and current flows through the inductor once again. 8 Submit Documentation Feedback Copyright © 2004–2007, Texas Instruments Incorporated Product Folder Links: LM5000 LM5000 www.ti.com SNVS176D – MAY 2004 – REVISED MARCH 2007 The LM5000 has dedicated protection circuitry running during the normal operation to protect the IC. The Thermal Shutdown circuitry turns off the NMOS power device when the die temperature reaches excessive levels. The UVP comparator protects the NMOS power device during supply power startup and shutdown to prevent operation at voltages less than the minimum input voltage. The OVP comparator is used to prevent the output voltage from rising at no loads allowing full PWM operation over all load conditions. The LM5000 also features a shutdown mode. An external capacitor sets the softstart time by limiting the error amp output range, as the capacitor charges up via an internal 10µA current source. The LM5000 is available in two operating frequency ranges. The LM5000-3 is pin selectable for either 300kHz (FS Grounded) or 700kHz (FS Open). The LM5000-6 is pin selectable for either 600kHz (FS Grounded) or 1.3MHz (FS Open) Operation Figure 5. Simplified Boost Converter Diagram (a) First Cycle of Operation (b) Second Cycle Of Operation CONTINUOUS CONDUCTION MODE The LM5000 is a current-mode, PWM regulator. When used as a boost regulator the input voltage is stepped up to a higher output voltage. In continuous conduction mode (when the inductor current never reaches zero at steady state), the boost regulator operates in two cycles. In the first cycle of operation, shown in Figure 5 (a), the transistor is closed and the diode is reverse biased. Energy is collected in the inductor and the load current is supplied by COUT. The second cycle is shown in Figure 5 (b). During this cycle, the transistor is open and the diode is forward biased. The energy stored in the inductor is transferred to the load and output capacitor. The ratio of these two cycles determines the output voltage. The output voltage is defined approximately as: VOUT = VIN 1-D , D' = (1-D) = VIN VOUT (1) where D is the duty cycle of the switch, D and D′ will be required for design calculations. SETTING THE OUTPUT VOLTAGE The output voltage is set using the feedback pin and a resistor divider connected to the output as shown in Figure 3. The feedback pin is always at 1.259V, so the ratio of the feedback resistors sets the output voltage. Submit Documentation Feedback Copyright © 2004–2007, Texas Instruments Incorporated Product Folder Links: LM5000 9 LM5000 SNVS176D – MAY 2004 – REVISED MARCH 2007 RFB1 = RFB2 x VOUT - 1.259 1.259 www.ti.com : (2) INTRODUCTION TO COMPENSATION Figure 6. (a) Inductor current. (b) Diode current. The LM5000 is a current mode PWM regulator. The signal flow of this control scheme has two feedback loops, one that senses switch current and one that senses output voltage. To keep a current programmed control converter stable above duty cycles of 50%, the inductor must meet certain criteria. The inductor, along with input and output voltage, will determine the slope of the current through the inductor (see Figure 6 (a)). If the slope of the inductor current is too great, the circuit will be unstable above duty cycles of 50%. The LM5000 provides a compensation pin (COMP) to customize the voltage loop feedback. It is recommended that a series combination of RC and CC be used for the compensation network, as shown in Figure 3. The series combination of RC and CC introduces pole-zero pair according to the following equations: fZC = 1 Hz 2SRCCC (3) 1 fPC = Hz 2S(RC + RO)CC (4) where RO is the output impedance of the error amplifier, 850kΩ. For most applications, performance can be optimized by choosing values within the range 5kΩ ≤ RC ≤ 20kΩ and 680pF ≤ CC ≤ 4.7nF. 10 Submit Documentation Feedback Copyright © 2004–2007, Texas Instruments Incorporated Product Folder Links: LM5000 LM5000 www.ti.com SNVS176D – MAY 2004 – REVISED MARCH 2007 COMPENSATION This section will present a general design procedure to help insure a stable and operational circuit. The designs in this datasheet are optimized for particular requirements. If different conversions are required, some of the components may need to be changed to ensure stability. Below is a set of general guidelines in designing a stable circuit for continuous conduction operation (loads greater than 100mA), in most all cases this will provide for stability during discontinuous operation as well. The power components and their effects will be determined first, then the compensation components will be chosen to produce stability. INDUCTOR SELECTION To ensure stability at duty cycles above 50%, the inductor must have some minimum value determined by the minimum input voltage and the maximum output voltage. This equation is: 2 L> VINRDSON 0.144 fs ( DD') -1 ( DD') +1 (in H) (5) where fs is the switching frequency, D is the duty cycle, and RDSON is the ON resistance of the internal switch. This equation is only good for duty cycles greater than 50% (D>0.5). 'iL = VIND 2Lfs (in Amps) (6) The inductor ripple current is important for a few reasons. One reason is because the peak switch current will be the average inductor current (input current) plus ΔiL. Care must be taken to make sure that the switch will not reach its current limit during normal operation. The inductor must also be sized accordingly. It should have a saturation current rating higher than the peak inductor current expected. The output voltage ripple is also affected by the total ripple current. DC GAIN AND OPEN-LOOP GAIN Since the control stage of the converter forms a complete feedback loop with the power components, it forms a closed-loop system that must be stabilized to avoid positive feedback and instability. A value for open-loop DC gain will be required, from which you can calculate, or place, poles and zeros to determine the crossover frequency and the phase margin. A high phase margin (greater than 45°) is desired for the best stability and transient response. For the purpose of stabilizing the LM5000, choosing a crossover point well below where the right half plane zero is located will ensure sufficient phase margin. A discussion of the right half plane zero and checking the crossover using the DC gain will follow. OUTPUT CAPACITOR SELECTION The choice of output capacitors is somewhat more arbitrary. It is recommended that low ESR (Equivalent Series Resistance, denoted RESR) capacitors be used such as ceramic, polymer electrolytic, or low ESR tantalum. Higher ESR capacitors may be used but will require more compensation which will be explained later on in the section. The ESR is also important because it determines the output voltage ripple according to the approximate equation: ΔVOUT ≊ 2ΔiLRESR (in Volts) (7) After choosing the output capacitor you can determine a pole-zero pair introduced into the control loop by the following equations: fP1 = fZ1 = 1 (in Hz) 2S(RESR + RL)COUT 1 2SRESRCOUT (8) (in Hz) (9) Where RL is the minimum load resistance corresponding to the maximum load current. The zero created by the ESR of the output capacitor is generally very high frequency if the ESR is small. If low ESR capacitors are used it can be neglected. If higher ESR capacitors are used see the High Output Capacitor ESR Compensation section. Submit Documentation Feedback Copyright © 2004–2007, Texas Instruments Incorporated Product Folder Links: LM5000 11 LM5000 SNVS176D – MAY 2004 – REVISED MARCH 2007 www.ti.com RIGHT HALF PLANE ZERO A current mode control boost regulator has an inherent right half plane zero (RHP zero). This zero has the effect of a zero in the gain plot, causing an imposed +20dB/decade on the rolloff, but has the effect of a pole in the phase, subtracting another 90° in the phase plot. This can cause undesirable effects if the control loop is influenced by this zero. To ensure the RHP zero does not cause instability issues, the control loop should be designed to have a bandwidth of ½ the frequency of the RHP zero or less. This zero occurs at a frequency of: RHPzero = VOUT(D')2 (in Hz) 2S,LOADL (10) where ILOAD is the maximum load current. SELECTING THE COMPENSATION COMPONENTS The first step in selecting the compensation components RC and CC is to set a dominant low frequency pole in the control loop. Simply choose values for RC and CC within the ranges given in the Introduction to Compensation section to set this pole in the area of 10Hz to 100Hz. The frequency of the pole created is determined by the equation: fPC = 1 (in Hz) 2S(RC + RO)CC (11) where RO is the output impedance of the error amplifier, 850kΩ. Since RC is generally much less than RO, it does not have much effect on the above equation and can be neglected until a value is chosen to set the zero fZC. fZC is created to cancel out the pole created by the output capacitor, fP1. The output capacitor pole will shift with different load currents as shown by the equation, so setting the zero is not exact. Determine the range of fP1 over the expected loads and then set the zero fZC to a point approximately in the middle. The frequency of this zero is determined by: fZC = 1 (in Hz) 2SCCRC (12) Now RC can be chosen with the selected value for CC. Check to make sure that the pole fPC is still in the 10Hz to 100Hz range, change each value slightly if needed to ensure both component values are in the recommended range. After checking the design at the end of this section, these values can be changed a little more to optimize performance if desired. This is best done in the lab on a bench, checking the load step response with different values until the ringing and overshoot on the output voltage at the edge of the load steps is minimal. This should produce a stable, high performance circuit. For improved transient response, higher values of RC (within the range of values) should be chosen. This will improve the overall bandwidth which makes the regulator respond more quickly to transients. If more detail is required, or the most optimal performance is desired, refer to a more in depth discussion of compensating current mode DC/DC switching regulators. HIGH OUTPUT CAPACITOR ESR COMPENSATION When using an output capacitor with a high ESR value, or just to improve the overall phase margin of the control loop, another pole may be introduced to cancel the zero created by the ESR. This is accomplished by adding another capacitor, CC2, directly from the compensation pin VC to ground, in parallel with the series combination of RC and CC. The pole should be placed at the same frequency as fZ1, the ESR zero. The equation for this pole follows: fPC2 = 1 (in Hz) 2SCC2(RC //RO) (13) To ensure this equation is valid, and that CC2 can be used without negatively impacting the effects of RC and CC, fPC2 must be greater than 10fPC. CHECKING THE DESIGN The final step is to check the design. This is to ensure a bandwidth of ½ or less of the frequency of the RHP zero. This is done by calculating the open-loop DC gain, ADC. After this value is known, you can calculate the crossover visually by placing a −20dB/decade slope at each pole, and a +20dB/decade slope for each zero. The point at which the gain plot crosses unity gain, or 0dB, is the crossover frequency. If the crossover frequency is at less than ½ the RHP zero, the phase margin should be high enough for stability. The phase margin can also be improved some by adding CC2 as discussed earlier in the section. The equation for ADC is given below with additional equations required for the calculation: 12 Submit Documentation Feedback Copyright © 2004–2007, Texas Instruments Incorporated Product Folder Links: LM5000 LM5000 www.ti.com SNVS176D – MAY 2004 – REVISED MARCH 2007 ADC(DB) = 20log10 2fs Zc # nD' (R RFB2 FB1 + RFB2 gmROD' )R {[(ZcLeff)// RL]//RL} (in dB) DSON (14) (in rad/s) Leff = L (D')2 n = 1+ 2mc (no unit) m1 (15) (16) (17) (18) mc ≊ 0.072fs (in A/s) m1 # VINRDSON L (in V/s) (19) where RL is the minimum load resistance, VIN is the maximum input voltage, and RDSON is the value chosen from the graph "RDSON vs. VIN " in the Typical Performance Characteristics section. SWITCH VOLTAGE LIMITS In a flyback regulator, the maximum steady-state voltage appearing at the switch, when it is off, is set by the transformer turns ratio, N, the output voltage, VOUT, and the maximum input voltage, VIN (Max): VSW(OFF) = VIN (Max) + (VOUT +VF)/N (20) where VF is the forward biased voltage of the output diode, and is typically 0.5V for Schottky diodes and 0.8V for ultra-fast recovery diodes. In certain circuits, there exists a voltage spike, VLL, superimposed on top of the steady-state voltage . Usually, this voltage spike is caused by the transformer leakage inductance and/or the output rectifier recovery time. To “clamp” the voltage at the switch from exceeding its maximum value, a transient suppressor in series with a diode is inserted across the transformer primary. If poor circuit layout techniques are used, negative voltage transients may appear on the Switch pin. Applying a negative voltage (with respect to the IC's ground) to any monolithic IC pin causes erratic and unpredictable operation of that IC. This holds true for the LM5000 IC as well. When used in a flyback regulator, the voltage at the Switch pin can go negative when the switch turns on. The “ringing” voltage at the switch pin is caused by the output diode capacitance and the transformer leakage inductance forming a resonant circuit at the secondary(ies). The resonant circuit generates the “ringing” voltage, which gets reflected back through the transformer to the switch pin. There are two common methods to avoid this problem. One is to add an RC snubber around the output rectifier(s). The values of the resistor and the capacitor must be chosen so that the voltage at the Switch pin does not drop below −0.4V. The resistor may range in value between 10Ω and 1 kΩ, and the capacitor will vary from 0.001 μF to 0.1 μF. Adding a snubber will (slightly) reduce the efficiency of the overall circuit. The other method to reduce or eliminate the “ringing” is to insert a Schottky diode clamp between the SW pin and the PGND pin. The reverse voltage rating of the diode must be greater than the switch off voltage. OUTPUT VOLTAGE LIMITATIONS The maximum output voltage of a boost regulator is the maximum switch voltage minus a diode drop. In a flyback regulator, the maximum output voltage is determined by the turns ratio, N, and the duty cycle, D, by the equation: VOUT ≈ N × VIN × D/(1 − D) (21) The duty cycle of a flyback regulator is determined by the following equation: (22) Theoretically, the maximum output voltage can be as large as desired—just keep increasing the turns ratio of the transformer. However, there exists some physical limitations that prevent the turns ratio, and thus the output voltage, from increasing to infinity. The physical limitations are capacitances and inductances in the LM5000 switch, the output diode(s), and the transformer—such as reverse recovery time of the output diode (mentioned above). Submit Documentation Feedback Copyright © 2004–2007, Texas Instruments Incorporated Product Folder Links: LM5000 13 LM5000 SNVS176D – MAY 2004 – REVISED MARCH 2007 www.ti.com INPUT LINE CONDITIONING A small, low-pass RC filter should be used at the input pin of the LM5000 if the input voltage has an unusually large amount of transient noise. Additionally, the RC filter can reduce the dissipation within the device when the input voltage is high. Flyback Regulator Operation The LM5000 is ideally suited for use in the flyback regulator topology. The flyback regulator can produce a single output voltage, or multiple output voltages. The operation of a flyback regulator is as follows: When the switch is on, current flows through the primary winding of the transformer, T1, storing energy in the magnetic field of the transformer. Note that the primary and secondary windings are out of phase, so no current flows through the secondary when current flows through the primary. When the switch turns off, the magnetic field collapses, reversing the voltage polarity of the primary and secondary windings. Now rectifier D5 is forward biased and current flows through it, releasing the energy stored in the transformer. This produces voltage at the output. The output voltage is controlled by modulating the peak switch current. This is done by feeding back a portion of the output voltage to the error amp, which amplifies the difference between the feedback voltage and a 1.259V reference. The error amp output voltage is compared to a ramp voltage proportional to the switch current (i.e., inductor current during the switch on time). The comparator terminates the switch on time when the two voltages are equal, thereby controlling the peak switch current to maintain a constant output voltage. Figure 7. LM5000 Flyback Converter ITEM PART NUMBER DESCRIPTION VALUE C 1 C4532X7R2A105MT Capacitor, CER, TDK 1µ, 100V C 2 C4532X7R2A105MT Capacitor, CER, TDK 1µ, 100V C 3 C1206C224K5RAC Capacitor, CER, KEMET 0.22µ, 50V C 4 C1206C104K5RAC Capacitor, CER, KEMET 0.1µ, 50V C 5 C1206C104K5RAC Capacitor, CER, KEMET 0.1µ, 50V 14 Submit Documentation Feedback Copyright © 2004–2007, Texas Instruments Incorporated Product Folder Links: LM5000 LM5000 www.ti.com SNVS176D – MAY 2004 – REVISED MARCH 2007 ITEM PART NUMBER DESCRIPTION VALUE C 6 C1206C101K1GAC Capacitor, CER, KEMET 100p, 100V C 7 C1206C104K5RAC Capacitor, CER, KEMET 0.1µ, 50V C 8 C4532X7S0G686M Capacitor, CER, TDK 68µ, 4V C 9 C4532X7S0G686M Capacitor, CER, TDK 68µ, 4V C 10 C1206C221K1GAC Capacitor, CER, KEMET 220p, 100V C 11 C1206C102K5RAC Capacitor, CER, KEMET 1000p, 500V D 1 BZX84C10-NSA Central, 10V Zener, SOT-23 D 2 CMZ5930B-NSA Central, 16V Zener, SMA D 3 CMPD914-NSA Central, Switching, SOT-23 D 4 CMPD914-NSA Central, Switching, SOT-23 D 5 CMSH3-40L-NSA Central, Schottky, SMC T 1 A0009-A Coilcraft, Transformer R 1 CRCW12064992F Resistor 49.9K R 2 CRCW12061001F Resistor 1K R 3 CRCW12061002F Resistor 10K R 4 CRCW12066191F Resistor 6.19K R 5 CRCW120610R0F Resistor 10 R 6 CRCW12062003F Resistor 200K R 7 CRCW12061002F Resistor 10K Q 1 CXT5551-NSA Central, NPN, 180V U 1 LM5000-3 Regulator, National Submit Documentation Feedback Copyright © 2004–2007, Texas Instruments Incorporated Product Folder Links: LM5000 15 PACKAGE OPTION ADDENDUM www.ti.com 17-Nov-2012 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Pins Package Qty Drawing Eco Plan Lead/Ball Finish (2) MSL Peak Temp Samples (3) (Requires Login) LM5000-3MTC ACTIVE TSSOP PW 16 92 TBD CU SNPB Level-1-260C-UNLIM LM5000-3MTC/NOPB ACTIVE TSSOP PW 16 92 Green (RoHS & no Sb/Br) CU SN Level-1-260C-UNLIM LM5000-3MTCX ACTIVE TSSOP PW 16 2500 TBD CU SNPB Level-1-260C-UNLIM LM5000-3MTCX/NOPB ACTIVE TSSOP PW 16 2500 Green (RoHS & no Sb/Br) CU SN Level-1-260C-UNLIM LM5000SD-3 ACTIVE WSON NHQ 16 1000 TBD CU SNPB Level-1-260C-UNLIM LM5000SD-3/NOPB ACTIVE WSON NHQ 16 1000 Green (RoHS & no Sb/Br) CU SN Level-1-260C-UNLIM LM5000SD-6 ACTIVE WSON NHQ 16 1000 TBD CU SNPB Level-1-260C-UNLIM LM5000SD-6/NOPB ACTIVE WSON NHQ 16 1000 Green (RoHS & no Sb/Br) CU SN Level-1-260C-UNLIM LM5000SDX-3 ACTIVE WSON NHQ 16 4500 TBD CU SNPB Level-1-260C-UNLIM LM5000SDX-3/NOPB ACTIVE WSON NHQ 16 4500 Green (RoHS & no Sb/Br) CU SN Level-1-260C-UNLIM LM5000SDX-6 ACTIVE WSON NHQ 16 4500 TBD CU SNPB Level-1-260C-UNLIM LM5000SDX-6/NOPB ACTIVE WSON NHQ 16 4500 Green (RoHS & no Sb/Br) CU SN Level-1-260C-UNLIM (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability information and additional product content details. TBD: The Pb-Free/Green conversion plan has not been defined. Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes. Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above. Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material) Addendum-Page 1 PACKAGE OPTION ADDENDUM www.ti.com (3) 17-Nov-2012 MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. 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Addendum-Page 2 PACKAGE MATERIALS INFORMATION www.ti.com 17-Nov-2012 TAPE AND REEL INFORMATION *All dimensions are nominal Device Package Package Pins Type Drawing LM5000-3MTCX TSSOP LM5000-3MTCX/NOPB LM5000SD-3 SPQ Reel Reel A0 Diameter Width (mm) (mm) W1 (mm) B0 (mm) K0 (mm) P1 (mm) W Pin1 (mm) Quadrant PW 16 2500 330.0 12.4 6.95 8.3 1.6 8.0 12.0 Q1 TSSOP PW 16 2500 330.0 12.4 6.95 8.3 1.6 8.0 12.0 Q1 WSON NHQ 16 1000 178.0 12.4 5.3 5.3 1.3 8.0 12.0 Q1 LM5000SD-3/NOPB WSON NHQ 16 1000 178.0 12.4 5.3 5.3 1.3 8.0 12.0 Q1 LM5000SD-6 WSON NHQ 16 1000 178.0 12.4 5.3 5.3 1.3 8.0 12.0 Q1 LM5000SD-6/NOPB WSON NHQ 16 1000 178.0 12.4 5.3 5.3 1.3 8.0 12.0 Q1 LM5000SDX-3 WSON NHQ 16 4500 330.0 12.4 5.3 5.3 1.3 8.0 12.0 Q1 LM5000SDX-3/NOPB WSON NHQ 16 4500 330.0 12.4 5.3 5.3 1.3 8.0 12.0 Q1 LM5000SDX-6 WSON NHQ 16 4500 330.0 12.4 5.3 5.3 1.3 8.0 12.0 Q1 LM5000SDX-6/NOPB WSON NHQ 16 4500 330.0 12.4 5.3 5.3 1.3 8.0 12.0 Q1 Pack Materials-Page 1 PACKAGE MATERIALS INFORMATION www.ti.com 17-Nov-2012 *All dimensions are nominal Device Package Type Package Drawing Pins SPQ Length (mm) Width (mm) Height (mm) LM5000-3MTCX TSSOP PW 16 2500 349.0 337.0 45.0 LM5000-3MTCX/NOPB TSSOP PW 16 2500 349.0 337.0 45.0 LM5000SD-3 WSON NHQ 16 1000 203.0 190.0 41.0 LM5000SD-3/NOPB WSON NHQ 16 1000 203.0 190.0 41.0 LM5000SD-6 WSON NHQ 16 1000 203.0 190.0 41.0 LM5000SD-6/NOPB WSON NHQ 16 1000 203.0 190.0 41.0 LM5000SDX-3 WSON NHQ 16 4500 349.0 337.0 45.0 LM5000SDX-3/NOPB WSON NHQ 16 4500 349.0 337.0 45.0 LM5000SDX-6 WSON NHQ 16 4500 349.0 337.0 45.0 LM5000SDX-6/NOPB WSON NHQ 16 4500 349.0 337.0 45.0 Pack Materials-Page 2 MECHANICAL DATA NHQ0016A SDA16A (Rev A) www.ti.com IMPORTANT NOTICE Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, enhancements, improvements and other changes to its semiconductor products and services per JESD46, latest issue, and to discontinue any product or service per JESD48, latest issue. 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