600W Single Output Battery Charger HEP-600C series Bauar t gepruft Sicherheit egel ma ge od o s be wac g www.tuv.com ID 2000000000 5 ■ Features Charger for lead-acid batteries (flooded, Gel and AGM) and Li-ion batteries (lithium iron and lithium manganese) (Note.1) 3 stage charging Universal AC input / Full range (up to 305VAC) Built-in active PFC function No load power consumption <0.5W at remote OFF High efficiency up to 95.5% Fanless design, cooling by free air convection Aluminum case and filling with heat-conducted glue Withstand 10G vibration test -40 ~ +70℃ wide operating range Output voltage and output current can be adjusted through ■ Applications Suitable for battery charger at harsh environment Robotic lawn mower Electronic transportation vehicle Recreational craft, personal yacht or workboat Security network and system Telecommunication base station Equipments or instruments with back-up battery internal potentiometer Protection: Short circuit / Over voltage / Over temperature 3 color LED loading indicator Operating altitude up to 5000 meters (Note.5) 6 years warranty ■ Description HEP-600C series is an AC-to-DC battery charger providing up to 600W, designed with aluminum case and fully potted by silicone. It features the high efficiency (up to 95.5%), waterproof and low no-load power consumption (<0.5W) at remote OFF. Incorporating state of the art design, the fan-less HEP-600C is capable of working under high-vibration (10G), dusty, humid , and oily environment. Other features include adjustable voltage/current and wide working temperature range (-40~+70℃). ■ Model Encoding HEP - 600 C - 12 Output voltage Battery charger Output wattage Series name File Name:HEP-600C-SPEC 2017-07-14 HEP-600C 600W Single Output Battery Charger series SPECIFICATION MODEL OUTPUT HEP-600C-24 HEP-600C-48 BOOST CHARGE VOLTAGE Vboost 14.4V HEP-600C-12 28.8V 57.6V FLOAT CHARGE VOLTAGE Vfloat 13.6V 11.5 ~ 15.1V 27.2V 23 ~ 30.2V 54.4V VOLTAGE ADJ. RANGE CURRENT ADJ. RANGE 17.5 ~ 35A 10.5 ~ 21A 5.2 ~ 10.5A 135 ~ 400AH 70 ~ 210AH 35 ~ 105AH 21A 10.5A RECOMMENDED BATTERY CAPACITY(AMP HOURS)(Note 3) INPUT BATTERY TYPE Open & Sealed Lead Acid OUTPUT CURRENT 35A VOLTAGE RANGE 90 ~ 305VAC PROTECTION 127 ~ 431VDC FREQUENCY RANGE 47 ~ 63Hz POWER FACTOR (Typ.) EFFICIENCY (Typ.) PF>0.98/115VAC, PF>0.95/230VAC, PF>0.93/277VAC at full load AC CURRENT (Typ.) INRUSH CURRENT (Typ.) 7A / 115VAC LEAKAGE CURRENT OVER VOLTAGE 46.1 ~ 60.5V 93.5% 94.5% 3.3A / 230VAC 95.5% 2.9A / 277VAC COLD START 70A(twidth=1010μs measured at 50% Ipeak) at 230VAC <0.75mA / 277VAC 16.5 ~ 20.5V 32.5 ~ 36.5V Protection type : Shut down o/p voltage, re-power on to recover 68 ~ 73V Shut down o/p voltage, re-power on to recover OVER TEMPERATURE Power off : "Low" <0 ~ 0.5V or Short circuit REMOTE ON/OFF CONTROL Power on : "Hi" >2 ~ 5V or Open circuit FUNCTION 5VSB : [email protected] ; tolerance ±5%, ripple : 100mVp-p(max.) 5V STANDBY WORKING TEMP. -40 ~ +70℃ (Refer to "Derating Curve") WORKING HUMIDITY ENVIRONMENT STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION SAFETY STANDARDS SAFETY & WITHSTAND VOLTAGE 20 ~ 95% RH non-condensing EMC (Note.4) ISOLATION RESISTANCE EMC EMISSION I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH Compliance to EN55032 (CISPR32), radiation class A, conduction class B, EN61000-3-2,-3 EMC IMMUNITY MTBF Compliance to EN61000-4-2,3,4,5,6,8,11, EN55024, light industry level, criteria A 73.1K hrs min. MIL-HDBK-217F (25℃) 280*144*48.5mm (L*W*H) 3.9Kg; 4pcs/16.6Kg/0.9CUFT OTHERS DIMENSION PACKING NOTE -40 ~ +85℃, 10 ~ 95% RH non-condensing ±0.05%/℃ (0 ~ 60℃) 20 ~ 500Hz, 10G 10min./1cycle, 72min. each along X, Y, Z axes UL60950-1, TUV EN60950-1 approved I/P-O/P:3.75KVAC I/P-FG:2KVAC O/P-FG:1.5KVAC 1. Modification for charger specification may be required for different battery specification. Please contact battery vendor and MEAN WELL for details. 2. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25℃ of ambient temperature. 3. This is Mean Well's suggested range. Please consult your battery manufacturer for their suggestions about maximum charging current limitation. 4. The power supply is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on a 360mm*360mm metal plate with 1mm of thickness. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to EMI testing of component power supplies. (as available on http://www.meanwell.com) 5. The ambient temperature derating of 3.5℃/1000m is needed for operating altitude greater than 2000m(6500ft). File Name:HEP-600C-SPEC 2017-07-14 HEP-600C 600W Single Output Battery Charger series Block Diagram fosc : 70KHz +5VSB DETECTION CIRCUIT EMI FILTER & RECTIFIERS I/P POWER SWITCHING PWM CONTROL RECTIFIERS & FILTER +5VSB POWER SWITCHING RECTIFIERS & FILTER +V -V PFC CIRCUIT O.L.P. FG O.L.P. DETECTION CIRCUIT PWM & PFC CONTROL PFC CONTROL O.V.P. PS/ON CONTROL PS/ON Charging Curve Start V boost V float Charge Voltage Factory default value: State Constant Current V boost V float 100% 50% Charge Current 10% Constant Current Constant Voltage stage 1 stage 2 stage 3 Red Yellow Green Color of LED Loading Indicator Derating Curve HEP-600C-12 35A 14.4V 13.6V HEP-600C-24 21A 28.8V 27.2V HEP-600C-48 10.5A 57.6V 54.4V Static Characteristics 100 100 90 80 80 70 LOAD (%) LOAD (%) 60 40 20 -40 -25 -10 0 15 30 50 55 60 AMBIENT TEMPERATURE (℃) 70 (HORIZONTAL) 60 50 40 90 115 125 135 145 155 165 175 180 200 230 305 INPUT VOLTAGE (V) 60Hz File Name:HEP-600C-SPEC 2017-07-14 HEP-600C 600W Single Output Battery Charger Mechanical Specification Case No.228A series Unit:mm 280 13.4 8.9 253.2 7 5.7 1 4 144 3 5 T case 126.6 6 Io Vo ADJ. ADJ. 47 ψ6×4PL O/P 9.25 9.25 11 3 2 11 7 LED 7 268.6 5.7 ※ T case: Max. Case Temperature. 21max. 21max. 48.5 I/P 113 2 1 ※ Output voltage and constant current level can be adjusted through internal potentiometer. (Can access by removing the rubber stopper on the case.) AC Input Terminal Pin No. Assignment Pin No. 1 2 3 Assignment FG AC/L AC/N DC Output Terminal Pin No. Assignment Pin No. 1 2 3 Assignment RC+ RC- & GND +5V SB Pin No. 4,5 6,7 Assignment -V +V File Name:HEP-600C-SPEC 2017-07-14