Mean Well HVG-480-54A 480w constant voltage constant current led driver Datasheet

480W Constant Voltage + Constant Current LED Driver
HVG-480
IP65 IP67
■ Features
Wide input range 180 ~ 528VAC
Constant Voltage + Constant Current mode output
Metal housing with ClassⅠdesign
Built-in active PFC function
IP67 / IP65 rating for indoor or outdoor installations
Function options: output adjustable via potentiometer;
series
Type HL
■ Applications
LED greenhouse lighting
LED statium lighting
LED mining lighting
Type “HL” for use in Class I, Division 2
hazardous (Classified) location
3 in 1 dimming (dim-to-off) ; Smart timer dimming
Typical lifetime>50000 hours
5 years warranty
■ Description
HVG-480 series is a 480W AC/DC LED driver featuring the dual mode constant voltage and constant
current output. HVG-480 operates from 180~528VAC and offers models with different rated voltage
ranging between 24V and 54V. Thanks to the high efficiency up to 95%, with the fanless design, the
entire series is able to operate for -40℃~+85℃ case temperature under free air convection. The
design of metal housing and IP67/IP65 ingress protection level allows this series to fit both indoor and
outdoor applications. HVG-480 is equipped with various function options, such as dimming
methodologies, so as to provide the optimal design flexibility for LED lighting system.
■ Model Encoding
HVG - 480 - 24
A
Function options
Rated output voltage(24/30/36/42/48/54V)
Rated wattage
Series name
Type
A
B
Dx
D2
IP Level
IP65
IP67
IP67
IP67
Function
Io and Vo adjustable through built-in potentiometer.
3 in 1 dimming function (0~10Vdc, 10V PWM signal and resistance)
Built-in Smart timer dimming function by user request.
Built-in Smart timer dimming and programmable function.
Note
In Stock
In Stock
By request
In Stock
File Name:HVG-480-SPEC 2017-04-21
480W Constant Voltage + Constant Current LED Driver
HVG-480
series
SPECIFICATION
MODEL
DC VOLTAGE
HVG-480-24
HVG-480-30
HVG-480-36
HVG-480-42
HVG-480-48
HVG-480-54
24V
30V
36V
42V
48V
54V
18 ~ 36V
21 ~ 42V
24 ~ 48V
27 ~ 54V
13.3A
11.4A
10A
8.9A
478.8W
478.8W
480W
480.6W
250mVp-p
250mVp-p
350mVp-p
35.7 ~ 44.1V
40.8 ~ 50.4V
45.9 ~ 56.7V
CONSTANT CURRENT REGION Note.4 12 ~ 24V
OUTPUT
RATED CURRENT
20A
15 ~ 30V
16A
RATED POWER
480W
480W
250mVp-p
200mVp-p
RIPPLE & NOISE (max.) Note.2 200mVp-p
Adjustable for A-Type only (via built-in potentiometer)
VOLTAGE ADJ. RANGE
20.4 ~ 25.2V
25.5 ~ 31.5V
30.6 ~ 37.8V
Adjustable for A-Type only (via built-in potentiometer)
CURRENT ADJ. RANGE
6.6 ~ 13.3A
10 ~ 20A
8 ~ 16A
±1.0%
VOLTAGE TOLERANCE Note.3 ±1.0%
±1.0%
±0.5%
LINE REGULATION
±0.5%
±0.5%
±0.5%
LOAD REGULATION
SETUP, RISE TIME
INPUT
Note.5
±0.5%
±0.5%
±0.5%
±0.5%
±0.5%
95%
95%
51.5 ~ 58V
58 ~ 65V
180 ~ 528VAC
254VDC ~ 747VDC
(Please refer to "STATIC CHARACTERISTIC" section)
47 ~ 63Hz
POWER FACTOR (Typ.)
PF≧0.98/230VAC, PF≧0.98/277VAC, PF≧0.97/347VAC, PF≧0.95/480VAC @ full load
(Please refer to "POWER FACTOR (PF) CHARACTERISTIC" section)
TOTAL HARMONIC DISTORTION
THD< 20% (@ load≧50% at 230VAC/277VAC/347VAC/480VAC input
Please refer to “TOTAL HARMONIC DISTORTION (THD)” section
MAX. NO. of PSUs on 16A
CIRCUIT BREAKER
LEAKAGE CURRENT
OVER CURRENT
SHORT CIRCUIT
OVER VOLTAGE
OVER TEMPERATURE
WORKING TEMP.
MAX. CASE TEMP.
ENVIRONMENT WORKING HUMIDITY
STORAGE TEMP., HUMIDITY
EMC
±0.5%
FREQUENCY RANGE
AC CURRENT (Typ.)
INRUSH CURRENT(Typ.)
SAFETY &
4.4 ~ 8.9A
±1.0%
16ms / 347VAC, 480VAC
EFFICIENCY (Typ.)
PROTECTION
5 ~ 10A
±1.0%
Note.6 500ms, 100ms / 230VAC, 347VAC, 480VAC
HOLD UP TIME (Typ.)
VOLTAGE RANGE
±0.5%
±0.5%
5.7 ~ 11.4A
±1.0%
94%
95%
94.5%
94%
1.52A / 347VAC
1.15A / 480VAC
COLD START 40A(twidth=1100μs measured at 50% Ipeak) at 480VAC ; Per NEMA 410
4unit(circuit breaker of type B) / 6units(circuit breaker of type C) at 480VAC
<0.75mA / 480VAC
95 ~ 108%
Constant current limiting, recovers automatically after fault condition is removed
Constant current limiting, recovers automatically after fault condition is removed
46 ~ 50V
32.5 ~ 36.5V
26 ~ 30V
39.5 ~ 45V
Shut down output voltage, re-power on to recovery
Shut down output voltage, re-power on to recovery
Tcase=-40 ~ +85℃(Please refer to "OUTPUT LOAD vs TEMPERATURE" section)
Tcase=+85℃
20 ~ 95% RH non-condensing
-40 ~ +80℃, 10 ~ 95% RH non-condensing
TEMP. COEFFICIENT
±0.03%/℃ (0 ~ 60℃)
VIBRATION
10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes
SAFETY STANDARDS
UL8750 (type”HL”), CSA C22.2 No. 250.13-12, IP65 or IP67 approved
WITHSTAND VOLTAGE
I/P-O/P:3.75KVAC
ISOLATION RESISTANCE
I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH
Compliance to FCC Part 15 Subpart B
EMC EMISSION
I/P-FG:2KVAC
O/P-FG:1.5KVAC
Immunity Line-Earth 4KV, Line-Line 2KV
318.9K hrs min. Telcordia SR-332(Bellcore) ; 84.5K hrs min. MIL-HDBK-217F (25℃)
262*125*43.8mm (L*W*H)
DIMENSION
2.8Kg;4pcs/12.2Kg/0.58CUFT
PACKING
1. All parameters NOT specially mentioned are measured at 347VAC input, rated load and 25℃ of ambient temperature.
EMC IMMUNITY
MTBF
OTHERS
NOTE
2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.
3. Tolerance : includes set up tolerance, line regulation and load regulation.
4. Please refer to "DRIVING METHODS OF LED MODULE".
5. De-rating may be needed under low input voltages. Please refer to “STATIC CHARACTERISTIC” sections for details.
6. Length of set up time is measured at first cold start. Turning ON/OFF the power supply may lead to increase of the set up time.
7. The driver is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the
complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again.
8. This series meets the typical life expectancy of >50,000 hours of operation when Tcase, particularly tc point (or TMP, per DLC), is about 80℃ or less.
9. Please refer to the warranty statement on MEAN WELL's website at http://www.meanwell.com
File Name:HVG-480-SPEC 2017-04-21
480W Constant Voltage + Constant Current LED Driver
HVG-480
series
BLOCK DIAGRAM
PFC fosc : 45KHz
PWM fosc : 55KHz
EMI FILTER
&
RECTIFIERS
I/P
POWER
SWITCHING
PFC
CIRCUIT
RECTIFIERS
&
FILTER
+V
-V
DIM+
DIM(B Type)
O.L.P.
FG
O.L.P.
PFC
CONTROL
PWM
CONTROL
DETECTION
CIRCUIT
O.V.P.
O.T.P.
DRIVING METHODS OF LED MODULE
※ This series is able to work in either Constant Current mode (a direct drive way) or
Constant Voltage mode (usually through additional DC/DC driver) to drive the LEDs.
In the constant current region, the highest voltage at the output of the driver
depends on the configuration of the end systems.
Vo(%)
100
(B)
Constant
Current area
(A) Constant
Voltage area
Should there be any compatibility issues, please contact MEAN WELL.
50
50
100
Io (%)
Typical LED power supply I-V curve
File Name:HVG-480-SPEC 2017-04-21
480W Constant Voltage + Constant Current LED Driver
HVG-480
series
DIMMING OPERATION
Vo+(Red)
Vo-(Black)
DIM+(Blue)*
DIM-(White)**
HVG-480
FG (Green/Yellow)
AC/L(Brown)
AC/N(Blue)
* DIM+ for B-Type
PROG+ for D2-Type
* *DIM- for B-Type
PROG- for D2-Type
※ 3 in 1 dimming function (for B-Type)
Output constant current level can be adjusted by applying one of the three methodologies between DIM+ and DIM-:
0 ~ 10VDC, or 10V PWM signal or resistance.
Direct connecting to LEDs is suggested. It is not suitable to be used with additional drivers.
Dimming source current from power supply: 1 0 0μA (typ.)
100%
◎ Applying additive 0 ~ 10VDC
90%
-V
+
+
-
-
DIM+
+
Output current (%)
80%
+V
70%
60%
50%
40%
30%
Additive Voltage
-
20%
DIM-
10%
“DO NOT connect "DIM- to -V"
0%
0V 1V
2V 3V 4V 5V 6V 7V 8V 9V 10V
Dimming input: Additive voltage
◎ Applying additive 10V PWM signal (frequency range 100Hz ~ 3KHz):
100%
90%
-V
+
+
-
-
DIM+
Output current (%)
80%
+V
70%
60%
50%
40%
30%
Additive PWM signal
20%
DIM-
10%
“DO NOT connect "DIM- to -V"
0%
◎ Applying additive resistance:
100%
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Duty cycle of additive 10V PWM signal dimming input
90%
-V
80%
+
-
-
DIM+
Additive Resistance
Output current (%)
+V
+
70%
60%
50%
40%
30%
DIM“DO NOT connect "DIM- to -V"
20%
10%
0%
Short 10K/N 20K/N 30K/N 40K/N 50K/N 60K/N 70K/N 80K/N 90K/N 100K/N
(N=driver quantity for synchronized dimming operation )
Dimming input: Additive resistance
Note : 1. Min. dimming level is about 5% and the output current is not defined when 0%< I out<5%.
2. The output current could drop down to 0% when dimming input is about 0kΩ or 0Vdc, or 10V PWM signal with 0% duty cycle.
File Name:HVG-480-SPEC 2017-04-21
480W Constant Voltage + Constant Current LED Driver
HVG-480
series
※ Smart timer dimming function (for Dxx-Type by User definition)
MEAN WELL Smart timer dimming primarily provides the adaptive proportion dimming profile for the output constant current level to perform up to 14
consecutive hours. 3 dimming profiles hereunder are defined accounting for the most frequently seen applications. If other options may be needed,
please contact MEAN WELL for details.
Ex : ◎ D01-Type: the profile recommended for residential lighting
Dimming Level(%)
Set up for D01-Type in Smart timer dimming software program:
T1
T2
T3
T4
TIME**
06:00
07:00
11:00
---
LEVEL**
100%
70%
50%
70%
Operating Time(HH:MM)
**: TIME matches Operating Time in the diagram whereas LEVEL matches Dimming Level.
Example: If a residential lighting application adopts D01-Type, when turning on the power supply at 6:00pm, for instance:
[1] The power supply will switch to the constant current level at 100% starting from 6:00pm.
[2] The power supply will switch to the constant current level at 70% in turn, starting from 0:00am, which is 06:00 after the power supply turns on.
[3] The power supply will switch to the constant current level at 50% in turn, starting from 1:00am, which is 07:00 after the power supply turns on.
[4] The power supply will switch to the constant current level at 70% in turn, starting from 5:00am, which is 11:00 after the power supply turns on.
The constant current level remains till 8:00am, which is 14:00 after the power supply turns on.
Ex: ◎ D02-Type: the profile recommended for street lighting
Dimming Level(%)
Set up for D02-Type in Smart timer dimming software program:
T1
T2
T3
T4
T5
TIME**
01:00
03:00
8:00
11:00
---
LEVEL**
50%
80%
100%
60%
80%
Operating Time(HH:MM)
**: TIME matches Operating Time in the diagram whereas LEVEL matches Dimming Level.
Example: If a street lighting application adopts D02-Type, when turning on the power supply at 5:00pm, for instance:
[1] The power supply will switch to the constant current level at 50% starting from 5:00pm.
[2] The power supply will switch to the constant current level at 80% in turn, starting from 6:00pm, which is 01:00 after the power supply turns on.
[3] The power supply will switch to the constant current level at 100% in turn, starting from 8:00pm, which is 03:00 after the power supply turns on.
[4] The power supply will switch to the constant current level at 60% in turn, starting from 1:00am, which is 08:00 after the power supply turns on.
[5] The power supply will switch to the constant current level at 80% in turn, starting from 4:00am, which is 11:00 after the power supply turns on. The
constant current level remains till 6:30am, which is 14:00 after the power supply turns on.
File Name:HVG-480-SPEC 2017-04-21
480W Constant Voltage + Constant Current LED Driver
HVG-480
series
Ex: ◎ D03-Type: the profile recommended for tunnel lighting
Dimming Level(%)
Set up for D03-Type in Smart timer dimming software program:
T1
T2
T3
TIME**
01:30
11:00
---
LEVEL**
70%
100%
70%
Operating Time(HH:MM)
**: TIME matches Operating Time in the diagram whereas LEVEL matches Dimming Level.
Example: If a tunnel lighting application adopts D03-Type, when turning on the power supply at 4:30pm, for instance:
[1] The power supply will switch to the constant current level at 70% starting from 4:30pm.
[2] The power supply will switch to the constant current level at 100% in turn, starting from 6:00pm, which is 01:30 after the power supply turns on.
[3] The power supply will switch to the constant current level at 70% in turn, starting from 5:00am, which is 11:00 after the power supply turns on.
The constant current level remains till 6:30am, which is 14:00 after the power supply turns on.
File Name:HVG-480-SPEC 2017-04-21
HVG-480
480W Constant Voltage + Constant Current LED Driver
series
OUTPUT LOAD vs TEMPERATURE
100
100
80
80
180VAC
230VAC
60
Above 277VAC
LOAD (%)
LOAD (%)
60
40
20
-40
-25
-10
0
15
30
50 55 60 65 70
40
20
(HORIZONTAL)
-40
-25
0
20
AMBIENT TEMPERATURE,Ta (℃)
45
55
65
75
85 (HORIZONTAL)
Tcase (℃)
If HVG-480 operates in Constant Current mode with the rated
current, the maximum workable Ta is 55℃(Typ. 230VAC)
STATIC CHARACTERISTIC
POWER FACTOR (PF) CHARACTERISTIC
※ Tcase at 80℃
Constant Current Mode
1.00
100
0.95
90
LOAD (%)
0.90
0.85
70
0.80
PF
80
347VAC
0.70
50
0.65
40
0.60
180
480VAC
0.75
60
277VAC
230VAC
0.55
347
440
480
0.50
528
10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
(480W)
INPUT VOLTAGE (V) 60Hz
LOAD
TOTAL HARMONIC DISTORTION (THD)
EFFICIENCY vs LOAD
HVGC-480 series possess superior working efficiency that up to 95% can
be reached in field applications.
※ 54V Model, Tcase at 80℃
※ 54V Model, Tcase at 80℃
35
100
THD(%)
25
20
480VAC
15
347VAC
10
277VAC
230VAC
5
EFFICIENCY(%)
30
95
90
480VAC
347VAC
85
277VAC
80
230VAC
75
0
10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
LOAD
10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
LOAD
File Name:HVG-480-SPEC 2017-04-21
480W Constant Voltage + Constant Current LED Driver
HVG-480
series
LIFE TIME
120
100
LIFETIME(Kh)
80
60
40
20
0
20
30
40
50
60
70
80
Tcase (℃ )
File Name:HVG-480-SPEC 2017-04-21
480W Constant Voltage + Constant Current LED Driver
MECHANICAL SPECIFICATION
HVG-480
Case No. 251
series
Unit:mm
※A-Type
262
235.2
13.4
8.9
tc
58
300±20
STW 18AWG×3C
113.8
Vo Io
ADJ. ADJ.
15
FG (Green/Yellow)
AC/L(Brown)
AC/N(Blue)
78
125
15
ψ4.5×4PL
SJTW 14AWG×2C
Vo+(Red)
Vo-(Black)
: Max. Case Temperature
43.8
tc
300±20
※B/D2-Type
262
235.2
13.4
8.9
15
ψ4.5×4PL
STW 18AWG×3C
113.8
SJTW 14AWG×2C
58
300±20
15
FG (Green/Yellow)
AC/L(Brown)
AC/N(Blue)
78
125
300±20
tc
UL2517 22AWG×2C
Vo+(Red)
Vo-(Black)
DIM+(Blue)*
DIM-(White)**
* DIM+ for B-Type
PROG+ for D2-Type
* *DIM- for B-Type
PROG- for D2-Type
: Max. Case Temperature
43.8
tc
INSTALLATION MANUAL
Please refer to : http://www.meanwell.com/manual.html
File Name:HVG-480-SPEC 2017-04-21
Similar pages