TE C-2266725 It is subject to change and the controlling engineering organization Datasheet

7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
REVISION
2266725 -1
DESCRIPTION
A
2266725 -2
FINE CRIMP HEIGHT ADJUST
A
2266725 -5
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
SERVO
LATCH PLATE 12
2266725 -6
A
NON-CRIMP HEIGHT ADJUST
2266725 -7
A
FINE CRIMP HEIGHT ADJUST
7- 2266725 -7
CONVERT TO
MECHANICAL
FINE CRIMP HEIGHT ADJUST
A
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
4
NONE
CRIMP TOOLING KIT
-
4
PNEUMATIC FEED
-
2119950-1
1338685-1
2161326-1
-
2119951-1
-
2119949-1
1338685-1
2119951-1
-
2161326-1
-
2119949-1
1338685-1
2119950-1
5-18022-5
8- 2266725 -5
8- 2266725 -4
5-18022-5
8- 2266725 -5
8- 2266725 -4
5-18022-5
1338685-1
-
5-18022-5
-
-
2119641-1
2119799-1
CRIMP
WIRE
INSUL
SIZE
-
-
1901094-3
2119653-1
1901094-3
-
2119653-1
2119641-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
2168400-6
2168400-6
-
2119799-1
-
(QUANTITY 2)
-
-
-
(QUANTITY 2)
-
-
-
-
2063440-1
-
-
-
-
-
-
-
-
6
-
-
-
-
TYPE
-
F
O
2.07 mm [.082]
3.50 mm [.138]
APPLICATOR INSTRUCTIONS
408-10389
-
MOLEX TERMINAL
TERMINAL DATA:
MOLEX CRIMP SPECIFICATION
WIRE STRIP LENGTH
n
4.70-5.60 mm [.185-.220 IN]
C
-
MX 150 RECEPTACLE CABLE SEAL
TERMINAL NAME:
TERMINAL
APPLICATION
SPECIFICATION
-
INSULATION DIAMETER RANGE
-
1.70-2.10 mm [.067-.083 IN]
ATS-639018100 Rev B
-
-
-
-
-
6
2113680-2
2113680-3
MOLEX TERMINAL
34081-3004
C1__DWG_PN_1_0
C1__DWG_PN_1_1
34081-5002
C1__DWG_PN_1_2
34083-3002
C1__DWG_PN_1_3
-
-
-
TERMINALS APPLIED
TE TERMINAL
2113680-1
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE SEAL
2113681-1
-
MOLEX SEAL
E-1644-00
C1__DWG_PN_3_0
C1__DWG_PN_3_1
-
C1__DWG_PN_4_0
-
C1__DWG_PN_4_1
-
C1__DWG_PN_2_2
-
C1__DWG_PN_2_3
-
WIRE
SIZE
1.00mm² ISO
0.75mm² ISO
18 AWG TXL
20 AWG TXL
B
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
1.30+/-0.05 [.051+/-.002]
1.25+/-0.05 [.049+/-.002]
1.25+/-0.05 [.049+/-.002]
1.15+/-0.05 [.045+/-.002]
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
CRIMP HEIGHT
REFERENCE SETTING
6.3
W1__DWG_CRIMP_HT_2
6.4
W1__DWG_CRIMP_HT_3
7.5
W1__DWG_CRIMP_HT_4
-
9
5.7
W1__DWG_CRIMP_HT_1
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
W1__FA_SETTING_3
-
W1__FA_SETTING_4
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
6
7
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2266725
2266725
2266725
2266725
-
-4
-4
-5
-6
-
8
9
10
11
A
12
13
14
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
1
& 252.
1
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
1
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
1
-
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
AMP 4805 REV 31MAR2000
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
1
-
-77 -7
4.50 .
REVISIONS
DIST
A
66
P
LTR
1
-
-6
1
-
-5
1
1
1
-2
-
2119957-2
8-21084-0
2119640-1
2079988-1
-1
PART NO
1
-
DESCRIPTION
DATE
DWN
APVD
1
DEVELOPMENT
23MAR2015
YY
UG
A
RELEASED
23APR2015
YY
UG
2063440-1
-
APPLICATOR DATA
1
PART NUMBERS REQUIRED
-
LOC
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
DESCRIPTION
1
2119957-2
1
8-21084-0_GATD
1
2119640-1
1
2079988_GATD
260
252
250
249
ITEM
NO
1
1
1
1
1
1
1
1
1
1
REF
1
1
1
1
2
1
3
1
1
4
2
1
1
1
-
-
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
-
-
-
1
1
-
1
1
1
1
mm
MATERIAL
-
-1
PART NO
-
2
1
1
-
-
-
1
-
-
1
-
1
1
1
1
-
-
-
1
1
-
-
-
1
1
2
-
1
1
1
2
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-3
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
2119944-1
2-690438-2
455888-5
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
985575-3
1338685-1
2168400-1
1-2168083-0
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
2119644-1
2119085-1
2119092-1
1752356-3
2079383-5
2161328-1
1320908-7
2119959-4
455888-3
240792-1
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
6-1633928-1
2-2119781-4
1-238011-0
6-1803018-5
1-455888-2
6-1490019-2
-
-
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
1
1
1
1
1
1
-6
1
1
1
1
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
1
1
1
1
-
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
2
-
-
-
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
-
4
2
1
1
1
4
2
1
1
1
4
1
1
1
-
2
1
1
1
4
3
1
-
-
1
3
1
1
2
1
3
-
1
2
1
1
1
1
2
-
1
1
-
-
1
1
1
2
-
1
1
-
-
-
1
1
-
-
REF REF
1
-
-
1
1
-
1
REF REF
1
-
1
1
-5
-2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
1
-77 -7
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
FEED FINGER ASSEMBLY,SF
FRONT STRIP GUIDE
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 10
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
DWN
23MAR2015
CHK
23MAR2015
APVD
23MAR2015
Y.YIN
G.BAILEY
U.GUO
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2119758
1
2119082-3
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
2119944-1
1
2-690438-2
1
455888-5
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
985575-3
1
1338685-1
4
2168400-1
2
1-2168083-0
1
5018030-1
1
811242-5
1
690753-2
3
18023-9
1
2119652
1
2119653
1
2119656-9
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
1
2119085
1
2119092-1
1
1752356-3
2
2079383-5
1
2161328
1
1320908-7
1
2119959-4
1
455888-3
1
240792-1
1
1320928-2
1
2168083-2
2
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
6-1633928-1
..
1
ITEM_7
..
1
ITEM_6
1
2-2119781-4
1
1-238011-0
1
6-1803018-5
1
1-455888-2
1
6-1490019-2
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
1-22279-3_SIMP
248
247
246
245
244
243
242
241
240
239
238
213
198
172
166
164
163
137
136
135
133
117
96
82
71
67
66
63
62
60
59
57
56
54
53
52
51
50
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
28
25
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2119798-1
DESCRIPTION
PRODUCT SPEC
-
1
2119641-1
Ocean Side Feed
Applicator
-
DRAWING NO
2266725
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
A
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
-
FEED TYPE
MECHANICAL
6
A
D
6
239
250
249
247
A
246
44
7 252
245
35
244
63
163
166
242
8
82
137
SHEAR DEPRESSOR DETAIL
2
2
6
51
3
1
4
28
5
41
135
11
2
66
67
164
A
213
33
24
SERVO FEEDER
NOT INCLUDED
117 REF
57
A
19
10
30
20
96
21
B
29
9
1
12
ITEM 30 LOCATED AT
FRONT HOLES
241
13
25
CAM POSITIONS
1
30 REF
29 REF
11
11
46
30mm STROKE
30mm STROKE
47
3.0 0.5
[ 0.12 0.01 ]
TERMINAL SUPPORT LOCATION
2
198
30mm STROKE
REF
C
SERVO
LATCH PLATE
B
2
1
56
4
57 REF
34 REF
1
52
172
133
1.5
[ 0.06 ]
2
8
136
240
2
50
59
C
D
243
53
238
-
REF
5
260
7
APVD
-
-
62
39
2
DWN
37
38
56
DATE
SEE SHEET 1
40
59
PNEUMATIC
DESCRIPTION
32
34
54
8
1
60
54
10
20
1
248
48
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
23MAR2015
CHK
23MAR2015
APVD
23MAR2015
Y.YIN
G.BAILEY
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2266725
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
2- 2266725 -1
DESCRIPTION
A
2- 2266725 -2
D
6
FEED TYPE
FINE CRIMP HEIGHT ADJUST
A
FINE CRIMP HEIGHT ADJUST
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
2- 2266725 -5
A
FINE CRIMP HEIGHT ADJUST
2- 2266725 -7
A
FINE CRIMP HEIGHT ADJUST
NONE
CRIMP TOOLING KIT
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
7- 2266725 -7
APPLICATOR STYLE CONVERSION CHART
-
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
4
PNEUMATIC FEED
-
-
CRIMP
WIRE
INSUL
SIZE
2119950-1
1338685-1
2161326-1
-
2119951-1
-
2119949-1
5-18022-5
-
-
-
5-18022-5
1338685-1
-
-
8- 2266725 -4
1338685-1
2119950-1
8- 2266725 -4
8- 2266725 -5
-
2119949-1
2119799-1
5-18022-5
-
2161326-1
2119641-2
8- 2266725 -5
1338685-1
2119951-1
5-18022-5
-
-
-
1901094-3
2119653-2
1901094-3
-
2119653-2
2119641-2
-
-
-
2168400-6
(QUANTITY 2)
2119799-1
-
-
-
2168400-6
-
-
-
-
(QUANTITY 2)
-
-
-
6
-
-
2063440-1
-
-
-
-
-
-
-
-
-
TYPE
APPLICATOR INSTRUCTIONS
408-10389
-
MOLEX TERMINAL
TERMINAL DATA:
MOLEX CRIMP SPECIFICATION
WIRE STRIP LENGTH
n
4.70-5.60 mm [.185-.220 IN]
C
-
MX 150 RECEPTACLE CABLE SEAL
TERMINAL NAME:
TERMINAL
APPLICATION
SPECIFICATION
-
INSULATION DIAMETER RANGE
-
1.70-2.10 mm [.067-.083 IN]
ATS-639018100 Rev B
-
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
2113680-1
2113680-2
2113680-3
34081-3004
34081-5002
C1__DWG_PN_1_1
C1__DWG_PN_1_2
34083-3002
C1__DWG_PN_1_3
WIRE
SIZE
1.00mm² ISO
0.75mm² ISO
18 AWG TXL
20 AWG TXL
-
MOLEX TERMINAL
C1__DWG_PN_1_0
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE SEAL
C1__DWG_PN_3_0
2113681-1
C1__DWG_PN_3_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
-
C1__DWG_PN_4_0
E-1644-00
-
C1__DWG_PN_4_1
-
C1__DWG_PN_2_2
-
C1__DWG_PN_2_3
1.30+/-0.05 [.051+/-.002]
1.25+/-0.05 [.049+/-.002]
1.25+/-0.05 [.049+/-.002]
1.15+/-0.05 [.045+/-.002]
-
6
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
MOLEX SEAL
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
5.7
6.3
6.4
7.5
-
9
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
W1__FA_SETTING_3
W1__FA_SETTING_4
-
1
B
2
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
RECOMMENDED SPARE PARTS
-
GREASE BEARING SURFACES LIGHTLY
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
-
2266725 -4
2266725 -4
2266725 -5
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
A
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
AMP 4805 REV 31MAR2000
-
1
1
1
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
12 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
-
1
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
-
& 152.
11
13
-
1
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
2063440-1
-
3.50 mm [.138]
A
PART NUMBERS REQUIRED
F
O
2.07 mm [.082]
REVISIONS
DIST
-
-
APPLICATOR DATA
LOC
1
-
-
-
1
-
1
-
1
1
1
-
-77 -27 -25 -22 -21
2119782-1
2119640-1
PART NO
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
DESCRIPTION
1
2119782
1
2119640-1
251
250
1
1
1
-
1
1
1
1
1
1
1
1
-
2
1
REF
-
-
-
1
-
-
1
-
1
1
1
-
-
-
-
-
1
-
-
-
1
1
2
-
1
1
1
-
1
1
1
1
1
1
1
2079988-1
1-22279-3
2119082-3
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
2119944-1
2-690438-2
455888-5
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
985575-3
1338685-1
1-2168083-0
5018030-1
811242-5
690753-2
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
2119644-1
1752356-3
2079383-5
2161328-1
1320908-7
2119959-4
455888-3
240792-1
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
6-1633928-1
2-2119781-4
1-238011-0
6-1803018-5
1-455888-2
6-1490019-2
-
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
-
1
1
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
1
1
2
1
1
1
1
2
1
1
1
-
2
3
1
1
-
1
3
-
1
2
1
3
-
1
2
1
3
1
1
2
1
1
1
-
2
1
1
1
1
-
1
1
1
-
-
1
1
-
-
REF
1
-
-
1
-
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
4
-
1
1
1
4
-
1
1
1
4
-
-
1
1
4
1
1
1
1
-
1
1
1
1
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
-
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
FEED FINGER ASSEMBLY,SF
FRONT STRIP GUIDE
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 10
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PART NO
-77 -27 -25 -22 -21
ITEM
NO
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
1
-
DWN
23MAR2015
CHK
23MAR2015
APVD
23MAR2015
Y.YIN
G.BAILEY
U.GUO
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
1-2119656-0
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
2119944-1
1
2-690438-2
1
455888-5
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
5-18022-5
1
985575-3
1
1338685-1
2
1-2168083-0
1
5018030-1
1
811242-5
1
690753-2
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
1
1752356-3
2
2079383-5
1
2161328
1
1320908-7
1
2119959-4
1
455888-3
1
240792-1
1
1320928-2
1
2168083-2
2
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
6-1633928-1
..
1
ITEM_7
..
1
ITEM_6
1
2-2119781-4
1
1-238011-0
1
6-1803018-5
1
1-455888-2
1
6-1490019-2
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119082-3
249
246
244
243
242
241
240
239
238
213
198
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
117
96
82
71
67
66
63
62
59
57
56
53
52
51
50
49
48
41
40
39
38
34
33
32
30
29
28
25
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
1-22279-3_SIMP
DESCRIPTION
PRODUCT SPEC
-
1
2079988_GATD
Ocean Side Feed
Applicator
-
DRAWING NO
2266725
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
FEED TYPE
MECHANICAL
251
40
A
D
62
6
145
38
239
246
39
59
7
56
140
152
250
249
A
8
63
238
166
242
57
2
2
6
REF
34
82
137
1
52
172
REF
TERMINAL SUPPORT LOCATION
1
C
51
56
2
3
SERVO
LATCH PLATE
1
4
28
5
41
240
133
4
135
198
11
164
2
66
67
A
33
20
21
96
117 REF
57
19
10
30
SERVO FEEDER
NOT INCLUDED
213
A
24
B
9
29
12
1
241
25
13
1
ITEM 30 LOCATED AT
FRONT HOLES
11
30
CAM POSITIONS
30mm STROKE
3.0 0.5
[ 0.12 0.01 ]
59
C
REF
SHEAR DEPRESSOR DETAIL
8
136
B
2
50
163
D
1.5
[ 0.06 ]
243
53
2
2
244
7 139
PNEUMATIC
REF
5
REF
29
30mm STROKE
30mm STROKE
141
142
REF
32
34
143
8
1
144
143
10
1
20
11
151
48
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
23MAR2015
CHK
23MAR2015
APVD
23MAR2015
Y.YIN
G.BAILEY
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2266725
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A
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