MSKW2000 SERIES DC/DC CONVERTER 5W, SMD-Package FEATURES ►SMD Package with Industry Standard Pinout ►Package Dimension: 33.3 x 20.8 x 9.8 mm (1.31”x 0.82”x 0.39” inches) ►Wide 2:1 Input Range ►Efficiency up to 85% ►I/O-isolation 1500VDC ►Operating Temp. Range -40°C to +85°C ►Qualified for lead-free Reflow Solder Process according IPC/JEDEC J-STD-020D ►Input Filter complies with EN55022,class A ►3 Years Product Warranty PRODUCT OVERVIEW The MINMAX MSKW2000 series is a range of isolated 5W DC/DC converter modules featuring fully regulated output voltages and wide 2:1 input voltage ranges. These products are in a low profile SMD package with dimensions of 33.4 x 20.8 x 9.8 mm. All models are qualified for lead free reflow solder processes according IPC J-STD-020D.An excellent efficiency allows an operating temperature range of–40° to +85°C (with derating). Typical applications for these converters are battery operated equipment and instrumentation, communication and general industrial electronics. Model Selection Guide Model Input Output Number Voltage Voltage (Range) Output Current Max. VDC Input Current @No Load Current mA(typ.) mA(typ.) mA mA mA(typ.) 1200 120 434 MSKW2022 5 1000 100 521 MSKW2023 12 417 41.7 502 MSKW2024 Load @Max. Load 3.3 12 (9 ~ 18) Max. capacitive Ripple Min. VDC MSKW2021 Reflected Efficiency (typ.) @Max. Load uF % 76 680 45 25 80 83 15 333 33.3 502 ±5 ±500 ±500 521 MSKW2026 ±12 ±208 ±20.8 501 MSKW2027 ±15 ±167 ±16.7 503 83 MSKW2031 3.3 1200 120 212 78 MSKW2032 5 1000 100 254 MSKW2033 12 417 41.7 245 15 333 33.3 245 MSKW2025 MSKW2034 MSKW2035 24 (18 ~ 36) 83 80 100# 680 15 15 83 82 85 85 ±5 ±500 ±500 254 MSKW2036 ±12 ±208 ±20.8 245 MSKW2037 ±15 ±167 ±16.7 246 85 MSKW2041 3.3 1200 120 106 78 MSKW2042 5 1000 100 127 MSKW2043 12 417 41.7 123 15 333 33.3 122 ±5 ±500 ±500 127 MSKW2044 MSKW2045 48 (36 ~ 75) MSKW2046 ±12 ±208 ±20.8 122 MSKW2047 ±15 ±167 ±16.7 123 82 100# 680 6 10 2012/01/10 REV:6 Tel:886-6-2923150 Page 1 of 5 82 85 85 82 100# 85 85 # For each output E-mail:[email protected] 85 MSKW2000 SERIES DC/DC CONVERTER 5W, SMD-Package Input Specifications Parameter Model 12V Input Models 24V Input Models 48V Input Models 12V Input Models 24V Input Models 48V Input Models 12V Input Models 24V Input Models 48V Input Models Input Surge Voltage (1 sec. max.) Start-Up Voltage Under Voltage Shutdown Reverse Polarity Input Current Short Circuit Input Power Internal Power Dissipation Conducted EMI Min. Typ. Max. Unit -0.7 --25 -0.7 --50 -0.7 --100 7.5 8 9 VDC 14 16 18 30 33 36 6.5 7 8 13 15 17 28 31 34 ----1 A --1000 3000 mW ----2500 mW Compliance to EN 55022,class A and FCC part 15,class A All Models Output Specifications Parameter Output Voltage Accuracy Output Voltage Balance Line Regulation Load Regulation Ripple & Noise (20MHz) Ripple & Noise (20MHz) Ripple & Noise (20MHz) Transient Recovery Time Transient Response Deviation Temperature Coefficient Over Load Protection Short Circuit Protection Conditions Dual Output, Balanced Loads Vin=Min. to Max. Io=20% to 100% Min. --------- Typ. ±0.5 ±0.5 ±0.1 ±0.3 Max. ±1.0 ±2.0 ±0.3 ±1.0 ------------- 50 ----250 ±2 ±0.01 85 100 15 500 ±6 ±0.02 Unit % % % % mV P-P mV P-P mV rms uS % %/℃ 115 140 165 % Over Line, Load & Temp. 25% Load Step Change Foldback Continuous General Specifications Parameter I/O Isolation Voltage (rated) I/O Isolation Resistance I/O Isolation Capacitance Switching Frequency MTBF (calculated) Moisture Sensitivity Level (MSL) Conditions 60 Seconds 500 VDC 100KHz, 1V MIL-HDBK-217F@25℃, Ground Benign IPC/JEDEC J-STD-020D Min. 1500 1000 --200 1,000,000 Typ. ----650 260 --- Max. ----750 350 --- Unit VDC MΩ pF KHz Hours Level 2 Input Fuse 12V Input Models 1500mA Slow-Blow Type 24V Input Models 700mA Slow-Blow Type 48V Input Models 350mA Slow-Blow Type Remote On/Off Control Parameter Conditions Converter On Min. Typ. Max. Unit 2.5V ~ 5.5V or Open Circuit Converter Off -0.7V ~ 0.8V Control Input Current (on) Vctrl = Min. to Max. --- --- -200 uA Control Input Current (off) Vctrl = Min. to Max. --- --- -300 uA --- 10 mA Control Common Referenced to Negative Input Standby Input Current --- E-mail:[email protected] 2012/01/10 REV:6 Tel:886-6-2923150 Page 2 of 5 MSKW2000 SERIES DC/DC CONVERTER 5W, SMD-Package Environmental Specifications Parameter Operating Temperature Range (with Derating) Case Temperature Storage Temperature Range Humidity (non condensing) Cooling Lead Temperature (1.5mm from case for 10Sec.) Conditions Ambient Min. -40 ---50 --Free-Air convection --- Max. +85 +90 +125 95 Unit ℃ ℃ ℃ % rel. H 260 ℃ Power Derating Curve Notes 1 Specifications typical at Ta=+25℃, resistive load, nominal input voltage and rated output current unless otherwise noted. 2 Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100% 3 Ripple & Noise measurement bandwidth is 0-20MHz. 4 These power converters require a minimum output loading to maintain specified regulation, operation under no-load conditions will not damage these 5 All DC/DC converters should be externally fused at the front end for protection. modules; however they may not meet all specifications listed. 6 Other input and output voltage may be available, please contact factory. 7 That “natural convection” is about 20LFM but is not equal to still air (0 LFM). 8 Specifications subject to change without notice. Package Specifications Mechanical Dimensions Connecting Pin Patterns 33.4 [1.31] 15.24 [0.6] 3.0 [0.12] 1 25.6 [1.01] 16 15 14 13 20.8 [0.82] 24 23 22 27.94 [1.10] 7.62 [0.3] 22.6 [0.89] 5.08 [0.2] 2.76 [0.11] 27.0 [1.06] 9 10 11 12 2 3 1.50 [0.06] 10.2 0.5 [0.4 0.02] S SEATING PLANE 2012/01/10 REV:6 Tel:886-6-2923150 Page 3 of 5 15.24 [0.60] dimensions in mm (inches) ►Tolerance: X.X±0.25 (X.XX±0.01) 5 X.XX±0.13 ( X.XXX±0.005) 0.15 S E-mail:[email protected] ►All 0~ 0.4 [0.02] 9.8 [0.39] 2.54 [0.10] ►Pins ±0.05 (±0.002) 1.9 [0.07] MSKW2000 SERIES DC/DC CONVERTER 5W, SMD-Package Pin Connections Physical Characteristics Pin Single Output Dual Output 1 Remote On/Off Remote On/Off 2 -Vin -Vin 3 -Vin -Vin 9 NC Common 10 NC NC 11 NC -Vout 12 NC NC 13 NC NC 14 +Vout +Vout 15 NC NC 16 -Vout Common 22 +Vin +Vin 23 +Vin +Vin 24 NC NC NC : No Connection E-mail:[email protected] 2012/01/10 REV:6 Tel:886-6-2923150 Page 4 of 5 Case Size : 33.4x20.8x10.2mm (1.31x0.82x0.4 Inches) Case Material : Non-Conductive Black Plastic (flammability to UL 94V-0 rated) Weight : 14g MSKW2000 SERIES DC/DC CONVERTER 5W, SMD-Package Test Configurations Input Reflected-Ripple Current Test Setup Input reflected-ripple current is measured with a inductor Lin (4.7uH) and Cin (220uF, ESR < 1.0[ at 100 KHz) to simulate source impedance. Capacitor Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz. To Oscilloscope + + Battery +Vin Lin DC / DC Converter Current Probe Cin +Out -Vin Load -Out Peak-to-Peak Output Noise Measurement Test Use a Cout 0.47uF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter. +Vin +Out Copper Strip Single Output DC / DC Converter -Vin Cout -Out Scope Resistive Load Copper Strip +Vin +Out Copper Strip Dual Output DC / DC Converter Com. Copper Strip -Vin -Out Scope Cout Resistive Load Cout Scope Copper Strip Design & Feature Considerations Remote On/Off Positive logic remote on/off turns the module on during a logic high voltage on the remote on/off pin, and off during a logic low. To turn the power module on and off, the user must supply a switch to control the voltage between the on/off terminal and the -Vin terminal. The switch can be an open collector or equivalent. A logic low is -0.7V to 0.8V. A logic high is 2.5V to 5.5V. The maximum sink current of the switch at on/off terminal during a logic low is 300 uA. The maximum sink current of the switch at on/off terminal = 2.5 to 5.5V is 200uA or open. Overcurrent Protection To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure current limiting for an unlimited duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit operates normally once the output current is brought back into its specified range. Input Source Impedance The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0Ω at 100 KHz) capacitor of a 3.3uF for the 12V input devices and a 2.2uF for the 24V and 48V devices. + DC Power Source +Vin + +Out DC / DC Converter Load Cin - -Vin -Out Output Ripple Reduction A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 3.3uF capacitors at the output. + +Vin DC Power Source - +Out Single Output DC / DC Converter -Vin + Cout Load -Out +Vin DC Power Source - +Out Dual Output DC / DC Com. Converter -Vin -Out Cout Load Load Cout Maximum Capacitive Load The MSKW2000 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. For optimum performance we recommend 100uF maximum capacitive load for dual outputs and 680uF capacitive load for single outputs. The maximum capacitance can be found in the data sheet. Thermal Considerations Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 90℃. The derating curves are determined from measurements obtained in a test setup. Position of air velocity probe and thermocouple 15mm / 0.6in 50mm / 2in Air Flow DUT 18, Sin Sin Road, An-Ping Industrial District, Tainan 702, Taiwan Tel: 886-6-2923150 Fax: 886-6-2923149 E-mail: [email protected] Minmax Technology Co., Ltd. 2012/01/10 REV:6 Page 5 of 5