GCS Series AC-DC Power Supplies 150/180/250/350 Watts • Convection/Forced-cooled Ratings • Universal 85 - 264 VAC Input • IT & Medical Safety Approvals (Class I & II) • < 0.5 W Standby Power (150 & 180 Models) • -40° C to +70° C Operation • Remote On/Off • Class B Emissions • 3 Year Warranty The GCS Series has been designed to minimise the no load power consumption and maximise efficiency in order to facilitate equipment design to the latest environmental legislation. Approved for Class I and Class II applications, this range of single output AC-DC power supplies are packaged in an industry standard 3.0" x 5.0" x 1.42" package and achieves EN55011/22 Level B emissions compliance whilst maintaining very low earth leakage currents, making them suitable for a wide range of 1U and other industrial, IT and medical applications. Dimensions: GCS150/GCS180/GCS250/GCS350: 5.00 x 3.00 x 1.42” (127.0 x 76.2 x 36.3 mm) (-C): 5.50 x 3.48 x 1.70” (139.7 x 88.5 x 43.2 mm) (-TF): 5.50 x 3.48 x 2.20” (139.7 x 88.5 x 57.8 mm) (-EF): 6.35 x 3.48 x 1.70” (161.3 x 88.5 x 43.2 mm) (350-EF): 6.00 x 3.50 x 1.75” (152.4 x 88.9 x 44.4 mm) The series has single output versions from 12 V to 56 VDC, dual-fusing for compliance with IEC60601-1 and feature minimal excess heat generation as efficiencies reach 94%. They will deliver up to 350 W of power over an operating range of -40 °C and up to +70 °C and are available with a number of cover options. Models & Ratings Output Voltage V1 12.0 VDC 15.0 VDC 24.0 VDC 28.0 VDC 48.0 VDC 12.0 VDC 15.0 VDC 24.0 VDC 28.0 VDC 48.0 VDC 12.0 VDC 15.0 VDC 24.0 VDC 28.0 VDC 48.0 VDC 56.0 VDC 12.0 VDC 15.0 VDC 24.0 VDC 28.0 VDC 48.0 VDC 56.0 VDC Output Current V1 Convection-cooled(6) 9.2 A 7.3 A 4.6 A 3.9 A 2.3 A 12.5 A 10.0 A 6.3 A 5.4 A 3.1 A 15.0 A 12.0 A 7.5 A 6.4 A 3.7 A 3.2 A 16.7 A 13.3 A 8.3 A 7.1 A 4.2 A 3.6 A Forced-cooled(8) 12.5 10.0 6.3 5.4 3.2 15.0 12.0 7.5 6.4 3.7 18.8 15.0 10.4 8.9 5.2 4.5 29.2 23.4 14.6 12.5 7.3 6.25 A A A A A A A A A A A A A A A A A A A A A A Output Voltage (Vfan) & Current 12.0 VDC/0.6 12.0 VDC/0.6 12.0 VDC/0.6 12.0 VDC/0.6 12.0 VDC/0.6 12.0 VDC/0.6 12.0 VDC/0.6 12.0 VDC/0.6 12.0 VDC/0.6 12.0 VDC/0.6 12.0 VDC/0.6 12.0 VDC/0.6 12.0 VDC/0.6 12.0 VDC/0.6 12.0 VDC/0.6 12.0 VDC/0.6 12.0 VDC/0.6 12.0 VDC/0.6 12.0 VDC/0.6 12.0 VDC/0.6 12.0 VDC/0.6 12.0 VDC/0.6 A A A A A A A A A A A A A A A A A A A A A A Max Output Power 157 W 157 W 157 W 157 W 157 W 187 W 187 W 187 W 187 W 187 W 232 W 232 W 257 W 257 W 257 W 257 W 350 W 350 W 350 W 350 W 350 W 350 W Model Number (1,2,3,4,5) GCS150PS12 GCS150PS15 GCS150PS24 GCS150PS28 GCS150PS48 GCS180PS12 GCS180PS15 GCS180PS24 GCS180PS28 GCS180PS48 GCS250PS12 GCS250PS15 GCS250PS24 GCS250PS28 GCS250PS48 GCS250PS56 GCS350PS12 GCS350PS15 GCS350PS24 GCS350PS28 GCS350PS48 GCS350PS56 Notes 1. Add suffix -C for convection cooled cover, e.g. GCS150PS12-C. 2. Add suffix -EF for fan cooled cover with end fan e.g. GCS150PS12-EF. Note Vfan output no longer available. 3. Add suffix -TF for fan cooled cover with top fan, e.g. GCS150PS12-TF. Note Vfan output no longer available. 4. Add suffix -R for remote on/off, e.g. GCS150PS12-R, GCS150PS12-RC with 1 convection cover or GCS150PS12-REF/GCS150PS12-RTF with fan covers, (remote on/off is standard on GCS350 models). 5. GCS250PS12-C & GCS250PS15-C models derate 20% when convection cooled. 6. GCS350 convection rating quoted at 40 °C, others at 50 °C. 7. GCS350-C models derate 15% when convection-cooled at 40 °C. 8. 7 CFM required to meet stated current for GCS150/180/250 and 15 CFM for GCS350. www.xppower.com GCS Series AC-DC Power Supplies Input Characteristic Input Voltage - Operating Input Frequency Power Factor Minimum 85 47 Typical 115/230 50/60 >0.9 1.5/0.7 1.8/0.8 2.2/1.1 2.4/1.2 3.6/1.8 80 Input Current - Full Load Inrush Current Maximum 264 63 0.5 2.3 5 3 1 3 0.5 4 60/120 200 95/185 250 250 95/185 250 95/185 GCS150/180: F3.15 A/250 V internal fuse in both No Load Input Power Earth Leakage Current Input Protection Notes & Conditions Derate output power <90 VAC. See fig 1. Units VAC Hz 230 VAC, 100% load GCS150: 115/230 VAC GCS180: 115/230 VAC GCS250 12-15 V models: 115/230 VAC A GCS250 ≥24 V models: 115/230 VAC GCS350: 115/230 VAC A 230 VAC cold start 25 °C All GCS150 & GCS180 (including -R Models) GCS150 & GCS180 -R Models with inhibit activated All GCS250 (including -R Models) 115V AC All GCS250 (including -R Models) 230V AC W GCS250 -R Models with inhibit activated 115V AC GCS250 -R Models with inhibit activated 230V AC Available for GCS250 models, contact sales GCS350: 115/230 VAC GCS150: 115/230 VAC/50 Hz Typ., 264 VAC/60 Hz Max. GCS180: 115/230 VAC/50 Hz Typ., 264 VAC/60 Hz Max. µA GCS250: 115/230 VAC/50 Hz Typ., 264 VAC/60 Hz Max. GCS350: 115/230 VAC/50 Hz Typ., 264 VAC/60 Hz Max. lines. GCS250/350: F5.0 A/250 V internal fuse in both lines. Input Voltage Derating Curve Figure 1 180 250 GCS180PSxx forced-cooled 170 160 230 150 220 GCS180PSxx convection-cooled GCS150PSxx forced-cooled Output Power (W) 120 110 GCS150PSxx convection-cooled 100 Forced-cooled (12 V / 15 V) 210 130 200 190 180 Convection-cooled (All models) 170 90 160 85 90 100 220 230 240 250 0 260 264 270 85 90 100 Input Voltage (VAC) 220 230 240 250 260 264 270 Input Voltage (VAC) GCS150 & GCS180 GCS250 360 340 Forced-cooled 320 300 280 Output Power (W) Output Power (W) 140 0 Forced-cooled (24 V / 28 V / 48 V) 240 260 240 220 200 Convection-cooled (at 40 °C) 180 Convection-cooled (at 50 °C) 160 0 85 90 100 220 230 240 250 260 264 270 Input Voltage (VAC) GCS350 www.xppower.com 2 GCS Series AC-DC Power Supplies Output Characteristic Output Voltage - V1 Initial Set Accuracy Output Voltage Adjustment -V1 Minimum Load Start Up Delay Minimum 12 Typical Maximum 56 ±1 (V1) & ±5(Vfan) ±2 0 0.5 20 16/18 25 17 17 Hold Up Time Notes & Conditions See Models and Ratings table 50% load, 115/230 VAC Via potentiometer. See mech. details, Vfan will track Units VDC % % A s 115/230 VAC full load GCS150 Models GCS180 Models GCS250PS12 (225W) GCS250 Other Models (250W) GCS350 After 20 min warm up 90-264 VAC 0-100% load Recovery within 1% in less than 500 µs for a 50-75% and 75-50% load step ms Drift Line Regulation Load Regulation Transient Response - V1 ±0.2 ±0.5 ±0.5 (V1) , ±5(Vfan) % % % 4 % % % pk-pk % 20 MHz bandwidth, 12V Models 1.5% max Vnom DC. Output 1, recycle input to reset See fig. 2. Trip and Restart Over/Undershoot - V1 Ripple & Noise - V1 Overvoltage Protection - V1 0 110 1 140 Overload Protection - V1 110 150 % I nom 0.05 %/˚C Short Circuit Protection - V1 Temperature Coefficient Continuous Overtemperature Protection 110 At measurement point. Present on GCS350 only. Measured internally, auto resetting °C Output Overload Characteristic Figure 2 GCS180PS12 example (other similar). 12 Output Voltage (V) 10 8 Trip & Restart 6 4 2 0 0 2 4 6 8 10 12 14 16 Output Load (A) 3 www.xppower.com 18 20 22 24 GCS Series AC-DC Power Supplies General Characteristic Minimum Typical Maximum Efficiency Notes & Conditions Units % 93 230 VAC Full load (see fig.3-5) 80 Plus Silver All models except 12 V models 80 Plus Bronze Isolation: Input to Output Input to Ground Output to Ground Switching Frequency 12 V models 4000 VAC 1500 VAC VAC 1500 60 200 90 150 7.4 8.8 Power Density PFC Converter kHz Main Converter GCS150 GCS180 W/in3 12.1 GCS250 GCS350 16.4 Mean Time Between Failure Weight: Open Frame End Fan Unit Top Fan Unit Covered Unit 569 kHrs 0.65 (0.29) lb (kg) 1.30 (0.59) lb (kg) 1.15 (0.52) lb (kg) 1.05 (0.48) lb (kg) MIL-HDBK-217F, Notice 2 +25 °C GB 100.00% Efficiency Vs Load 90.00% Figure 3 80.00% 12 V Models Efficiency (%) 70.00% 60.00% 50.00% 115V 40.00% 230V 30.00% 20.00% 10.00% 0.00% 20% 25% 50% 67% 75% 100% Load % Figure 4 100.00% 90.00% 24 V Models Efficiency (%) 80.00% 70.00% 60.00% 50.00% 115V 40.00% 230V 30.00% 20.00% 10.00% 0.00% 20% 25% 50% 67% 75% 100% Load % 100.00% Figure 5 90.00% 48 V Models 80.00% Efficiency (%) 70.00% 60.00% 50.00% 115V 40.00% 230V 30.00% 20.00% 10.00% 0.00% 20% 25% 50% 67% 75% 100% Load % www.xppower.com 4 GCS Series AC-DC Power Supplies Signals & Controls Characteristic Notes & Conditions Remote Sense Compensates for 0.5 V total voltage drop The inhibit lo (pin 4), should be pulled below 0.4 V to switch V1 & Vfan off. Open circuit or >4 V to switch on (see fig. 6) Inhibit Remote On/Off (-R models) (Standard on GCS350 models) With the inhibit lo (pin 4) pulled low as detailed above, connecting inhibit hi (pin 5) to inhibit lo (pin 4) will enable V1 & V fan output. (see fig. 7) Enable Remote On/Off (Inhibit) Remote On/Off (Enable) Figure 6 Figure 7 POWER SUPPLY POWER SUPPLY Inhibit Hi Pin 5 Inhibit Lo Pin 4 Inhibit Lo Pin 4 0V 0V Signals Connector Signals Connector Environmental Characteristic Maximum Units Operating Temperature Minimum -40 Typical +70 °C Storage Temperature -40 +85 °C Notes & Conditions See derating curve, fig. 8 Forced Cooled >110 W GCS150 Cooling 7 CFM 15 Humidity Forced Cooled >150 W GCS180 Forced Cooled >180 W GCS250 GCS350 5 Operating Altitude 95 %RH 5000 m Non-condensing Shock ±3 x 30g shocks in each plane, total 18 shocks. 30g = 11ms (+/-0.5msec), half sine. Conforms to EN60068-2-27 & EN60068-2-47 Vibration Single axis 10 - 500 Hz at 2g sweep and endurance at resonance in all 3 planes. Conforms to EN60068-2-6 Thermal Derating Curve Figure 8 50 0 -40 Some specification parameters may not be met Output Load (%) 100 -20 0 +50 Ambient Temperature (ºC) 5 www.xppower.com +70 GCS Series AC-DC Power Supplies EMC: Emissions Phenomenon Conducted Standard Test Level EN55011/22 Class B Criteria Notes & Conditions Class B Radiated Harmonic Fluctuations GCS150 Class A GCS180/GCS250/GCS350 Class B GCS180 & GCS250 with 3 turns of output cable through added ferrite core. (Manufacturer: Fair - Rite Products Corp, Part No: 2643800502) EN55011/22 EN61000-3-3 EMC: Immunity Phenomenon Low Voltage PSU EMC Harmonic Current Standard Test Level Criteria EN61204-3 High severity level Class A as below EN61000-3-2 Notes & Conditions All models > 50 W GCS150 > 50 W GCS180 Class C > 80 W GCS250 >125 W GCS350 Radiated EN61000-4-3 3 A EFT EN61000-4-4 3 A Surges EN61000-4-5 Installation class 3 A Conducted EN61000-4-6 3 A EN55024 (100 VAC) EN55024 (240 VAC) Dip >95% (0 VAC), 8.3ms A Dip 30% (70 VAC), 416ms B Dip >95% (0 VAC), 4160ms B Dip >95% (0 VAC), 10.0ms A Dip 30% (168 VAC), 500ms B Dip >95% (0 VAC), 5000ms B Dip >95% (0 VAC), 10.0ms A Derate Output Power to 85 W (GCS150) Dips and Interruptions EN60601-1-2 (100 VAC) EN60601-1-2 (240 VAC) Dip 60% (40 VAC), 100ms A Dip 30% (70 VAC), 500ms A Dip >95% (0 VAC), 5000ms B Dip >95% (0 VAC), 10.0ms A Dip 60% (96 VAC), 100ms A Derate Output Power to 90 W (GCS180) Derate Output Power to 120 W (GCS250) Derate Output Power to 150 W (GCS350) Dip 30% (168 VAC), 500ms A Dip >95% (0 VAC), 5000ms B Safety Approvals Safety Agency CB Report UL TUV Safety Standard Notes & Conditions IEC60950-1:2005 Ed 2 Information Technology IEC60601-1 Ed 3 Including Risk Management Medical UL60950-1 (2007), CSA 22.2 No.60950-1-1:08 Information Technology ANSI/AAMI ES60601-1:2005 & CSA C22.2, No.60601-1:08 Medical EN60950-1:2006 Information Technology EN60601-1/A12:2006 Medical CE LVD & RoHS Equipment Protection Class Class I & Class II See safety agency conditions of acceptibility for details Means of Protection Category Primary to Secondary 2 x MOPP (Means of Patient Protection) Primary to Earth 1 x MOPP (Means of Patient Protection) Secondary to Earth 1 x MOPP (Means of Patient Protection) IEC60601-1 Ed 3 www.xppower.com 6 GCS Series AC-DC Power Supplies Mechanical Details GCS150 Note: Mounting points A should be connected together for optimum EMI performance 5.0 (127.0) 0.225 (5.72) 4.5 (115.57) 1.42 (36.3) 0.20 (5.1) T1 Q3 3.00 (76.2) AIRFLOW 2.15 (54.6) C45 A 2.40 (61.0) C23 2.55 (64.7) Q1 C6 C28 L3 A A 0.225 (5.72) 0.20 (5.1) 0.61 (15.6) 1.18 (29.8) 0.14 (3.5) 0.25 Faston Ground Tab 4 x 0.156 (3.96) mounting holes ø.312 (7.92) clearance top and bottom 0.18 (4.6) 0.15 (3.8) SMD Component Height GCS180 Note: Mounting points A should be connected together for optimum EMI performance 5.0 (127.0) 0.225 (5.72) 4.5 (115.57) 1.42 (36.3) 0.20 (5.1) T1 Q3 3.00 (76.2) AIRFLOW 2.15 (54.6) C45 2.40 (61.0) C23 2.55 (64.7) C6 Q1 C28 L3 A A 0.225 (5.72) 0.61 (15.6) 1.18 (29.8) 0.14 (3.5) 0.20 (5.1) 0.25 Faston Ground Tab 0.15 (3.8) SMD Component Height 0.18 (4.6) 4 x 0.156 (3.96) mounting holes ø.312 (7.92) clearance top and bottom Input Connector J1 Molex pn. 09-65-2038 Pin 1 2 Function Line Neutral Output Connector J2 Molex pn. 09-65-2068 Pin 1 2 3 4 5 6 Single Output +V1 +V1 +V1 RTN RTN RTN Fan Connector J3 Molex pn. 22-04-1021 Pin 1 2 Function Fan +(12 V) Fan - Notes 1. All dimensions in inches (mm). 2. Tolerance .xx = ±0.02 (0.50); .xxx = ±0.01 (0.25) 3. Weight: 0.65 lbs (0.29 kg) 7 4. J1 mates with Molex Housing Pn. 09-50-1031. J2 mates with Molex Housing Pn. 09-50-1061 and both with Molex series 5194 crimp terminals. J4 mates with JST Housing Pn. PHDR-10VS and with JST SPHD-001T-P0.5 crimp terminals. J3 mates with Molex Housing Pn. 51191-0200 and with Molex series 50802 crimp terminals. www.xppower.com Signal Connector J4 JST PN B10B-PHDSS Pin 1 2 3 4 5 6 7 8 9 10 Single Output +Sense -Sense XP Internal Use Inhibit LO Inhibit HI N/C N/C N/C N/C N/C GCS Series AC-DC Power Supplies Mechanical Details GCS250 12-15 V models Note: Mounting points A should be connected together for optimum EMI performance 5.0 (127.0) 0.225 (5.72) 4.5 (115.57) 1.42 (36.3) 0.20 (5.1) T1 Q3 3.00 (76.2) AIRFLOW 2.15 (54.6) C45 2.40 (61.0) C23 2.55 (64.7) Q1 C6 C28 L3 A A 0.225 (5.72) 0.61 (15.6) 1.18 (29.8) 0.14 (3.5) 0.20 (5.1) 0.25 Faston Ground Tab 0.15 (3.8) SMD Component Height 0.18 (4.6) 4 x 0.156 (3.96) mounting holes ø.312 (7.92) clearance top and bottom GCS250 Other models Note: Mounting points A should be connected together for optimum EMI performance 5.0 (127.0) 0.225 (5.72) 4.5 (115.57) 1.42 (36.3) 0.20 (5.1) T1 Q3 3.00 (76.2) AIRFLOW 2.15 (54.6) C45 2.40 (61.0) C23 2.55 (64.7) Q1 C6 C28 L3 A A 0.225 (5.72) 0.61 (15.6) 1.18 (29.8) 0.14 (3.5) 0.20 (5.1) 0.25 Faston Ground Tab 0.15 (3.8) SMD Component Height 0.18 (4.6) 4 x 0.156 (3.96) mounting holes ø.312 (7.92) clearance top and bottom Input Connector J1 Molex pn. 09-65-2038 Pin 1 2 Function Line Neutral Output Connector J2 Molex pn. 09-65-2068 Pin 1 2 3 4 5 6 Single Output +V1 +V1 +V1 RTN RTN RTN Fan Connector J3 Molex pn. 22-04-1021 Pin 1 2 Function Fan +(12 V) Fan - Notes 1. All dimensions in inches (mm). 2. Tolerance .xx = ±0.02 (0.50); .xxx = ±0.01 (0.25) 3. Weight: 0.65 lbs (0.29 kg) 4. J1 mates with Molex Housing Pn. 09-50-1031. J2 mates with Molex Housing Pn. 09-50-1061 and both with Molex series 5194 crimp terminals. J4 mates with JST Housing Pn. PHDR-10VS and with JST SPHD001T-P0.5 crimp terminals. J3 mates with Molex Housing Pn. 51191-0200 and with Molex series 50802 crimp terminals. www.xppower.com Signal Connector J4 JST PN B10B-PHDSS Pin 1 2 3 4 5 6 7 8 9 10 Single Output +Sense -Sense XP Internal Use Inhibit LO Inhibit HI N/C N/C N/C N/C N/C 8 GCS Series AC-DC Power Supplies Mechanical Details GCS350 model 5.0 (127.0) 0.2 (5.72) 1.49 (37.8) 4.5 (115.57) 0.40 (10.2) 1.8 (46.7) 0.5 (12.6) 2 1 2.5 (64.7) 5 3 1 0.22 (5.72) 0.25 faston ground tab 0.20 (5.1) J3 1.7 1.18 (44.8) 0.61 (29.8) (15.6) J4 4 2 0.15 (3.8) SMD Component height 0.16 (4.1) M3 screw terminal bus bar Standard on 12/15 V models Optional on all other models 0.18 (4.6) 4 x ø.156 (3.96) mounting hole ø.312 (7.92) clearance top and bottom 0.20 (5.1) 0.29 (7.4) 6 1 6 2 1 5 3 1 Pin 1 2 Notes Function Line Neutral Output Connector 6 position J2 Molex pn. 09-65-2068 Pin Function 1 +V1 2 +V1 3 +V1 4 RTN 5 RTN 6 RTN 1. All dimensions in inches (mm). 2. Tolerance .xx = ±0.02 (0.50); .xxx = ±0.01 (0.25) 3. Weight: 0.65 lbs (0.29 kg) 9 12 J2 J2 1 J3 2.4 (61.0) J4 4 Output Connector 12 position J2 Molex pn. 39-28-8120 Pin Function 1-3 RTN 4-6 +V1 7-9 RTN 10-12 +V1 2 1 5 3 1 2 6 Position single row Standard on 24/28/48/56 V models Input Connector J1 Molex pn. 09-65-2038 M3 Screw - 3.0 (76.2) + + J121 7 J3 J4 4 2 1.6 (40.6) 12 Position dual row Optional on 12/15 V models Fan Connector J3 Molex pn. 22-04-1021 Signal Connector J4 JST PN B10B-PHDSS Pin 1 2 Pin 1 2 3 4 5 6 7 8 9 10 Function Fan +(12 V) Fan - 4. J1 mates with Molex Housing Pn. 09-50-1031. 6 position single row J2 mates with Molex Housing Pn. 09-50-1061 and both with Molex series 5194 crimp terminals. 12 position dual row J2 mates with Molex Housing Pn. 39-01-2125 and with Molex series 5556 crimp terminals. J3 mates with Molex Housing Pn. 51191-0200 and with Molex series 50802 crimp terminals. J4 mates with JST Housing Pn. PHDR-10VS and with JST SPHD-001T-P0.5 crimp terminals. www.xppower.com Function +Sense -Sense XP Internal Use Inhibit LO Inhibit HI N/C N/C N/C N/C N/C GCS Series AC-DC Power Supplies Mechanical Details Covered (-C) 0.39 (10.0) 4.72 (120.0) 4 x M3 x 0.5 THD 0.16 (4.0) max screw penetration 0.93 (23.7) 5.50 (139.7) 1 1 0.25 Faston Ground Tab 0.43 (10.8) 0.45 (11.4) J4 2 1 10 1 2 2.39 (60.7) J3 6 J2 J1 2 3.48 (88,5) 2.64 (67.0) 0.85 (21.6) 0.45 (11.4) 1.70 (43.2) 4 x M3 x 0.5 THD 0.16 (4.0) max screw penetration 1.96 (50.0) 0.76 (19.3) 0.39 (10.0) Input Connector J1 Molex pn. 09-65-2038 Pin 1 2 Function Line Neutral 4.72 (120.0) Output Connector J2 Molex pn. 09-65-2068 Pin 1 2 3 4 5 6 Single Output +V1 +V1 +V1 RTN RTN RTN Fan Connector J3 Molex pn. 22-04-1021 Pin 1 2 Function Fan +(12 V) Fan - Notes 1. All dimensions in inches (mm). 2. Tolerance .xx = ±0.02 (0.50); .xxx = ±0.01 (0.25) 3. J1 mates with Molex Housing Pn. 09-50-1031. J2 mates with Molex Housing Pn. 09-50-1061 and both with Molex series 5194 crimp terminals. J4 mates with JST Housing Pn. PHDR-10VS and with JST SPHD-001T-P0.5 crimp terminals. J3 mates with Molex Housing Pn. 51191-0200 and with Molex series 50802 crimp terminals. 4. In class II installations the cover is floating and provides 1 x MOPP (2 x MOOP). 5. Weight: 1.05 lbs (0.48 kg) www.xppower.com Signal Connector J4 JST PN B10B-PHDSS Pin 1 2 3 4 5 6 7 8 9 10 Single Output +Sense -Sense XP Internal Use Inhibit LO Inhibit HI N/C N/C N/C N/C N/C 10 GCS Series AC-DC Power Supplies Mechanical Details Top Fan (-TF) 0.39 (10.0) 4.72 (120.0) 2 x M3 x 0.5 THD 0.16 (4.0) max screw penetration 0.93 (23.7) 5.5 (139.7) 1 0.25 Faston Ground Tab J4 10 1 2 0.43 (10.8) 2 1 0.45 (11.4) J3 6 J2 1 J1 2 2.39 (60.7) 3.48 (88,5) 2.64 (67.0) 0.85 (21.6) 0.45 (11.4) 2.2 (57.8) 1.7 (43.2) 4 x M3 x 0.5 THD 0.16 (4.0) max screw penetration 1.96 (50.0) 0.76 (19.3) 0.39 (10.0) Input Connector J1 Molex pn. 09-65-2038 Pin 1 2 Function Line Neutral 4.72 (120.0) Output Connector J2 Molex pn. 09-65-2068 Pin 1 2 3 4 5 6 Single Output +V1 +V1 +V1 RTN RTN RTN Fan Connector J3 Molex pn. 22-04-1021 Pin 1 2 Function Fan +(12 V) Fan - Notes 1. All dimensions in inches (mm). 2. Tolerance .xx = ±0.02 (0.50); .xxx = ±0.01 (0.25) 3. J1 mates with Molex Housing Pn. 09-50-1031. J2 mates with Molex Housing Pn. 09-50-1061 and both with Molex series 5194 crimp terminals. J4 mates with JST Housing Pn. 11 PHDR-10VS and with JST SPHD-001T-P0.5 crimp terminals. J3 mates with Molex Housing Pn. 51191-0200 and with Molex series 50802 crimp terminals. 4. In class II installations the cover is floating and provides 1 x MOPP (2 x MOOP). 5. Weight: 1.15 lbs (0.52 kg) www.xppower.com Signal Connector J4 JST PN B10B-PHDSS Pin 1 2 3 4 5 6 7 8 9 10 Single Output +Sense -Sense XP Internal Use Inhibit LO Inhibit HI N/C N/C N/C N/C N/C GCS Series AC-DC Power Supplies Mechanical Details End Fan (-EF) GCS150/180/250 6.35 (161.3) 0.43 (10.8) J4 J3 6 1 2 1 1.10 [27.8] 0.84 (21.5) 0.45 (11.4) 5.50 (139.7) 2 x M3 x 0.5 THD 0.16 (4.0) max screw penetration J1 J2 2.63 (66.9) 10 1 2 3.48 (88.5) 1 2 1.90 (48.2) 0.45 (11.4) 0.25 Faston (Right Angle) Ground Tab 1.70 (43.2) 0.93 (23.7) 4.72 (120.0) 0.39 (10.0) 4 x M3 x 0.5 THD 0.16 (4.0) max screw penetration 0.76 (19.3) 1.96 (50.0) 0.39 (10.0) 4.72 (120.0) Input Connector J1 Molex pn. 09-65-2038 Pin 1 2 Function Line Neutral Output Connector J2 Molex pn. 09-65-2068 Pin 1 2 3 4 5 6 Single Output +V1 +V1 +V1 RTN RTN RTN Fan Connector J3 Molex pn. 22-04-1021 Pin 1 2 Function Fan +(12 V) Fan - Notes 1. All dimensions in inches (mm). 2. Tolerance .xx = ±0.02 (0.50); .xxx = ±0.01 (0.25) 3. J1 mates with Molex Housing Pn. 09-50-1031. J2 mates with Molex Housing Pn. 09-50-1061 and both with Molex series 5194 crimp terminals. J4 mates with JST Housing Pn. PHDR-10VS and with JST SPHD-001T-P0.5 crimp terminals. J3 mates with Molex Housing Pn. 51191-0200 and with Molex series 50802 crimp terminals. 4. In class II installations the cover is floating and provides 1 x MOPP (2 x MOOP). 5. Weight: 1.30 lbs (0.59 kg) www.xppower.com Signal Connector J4 JST PN B10B-PHDSS Pin 1 2 3 4 5 6 7 8 9 10 Single Output +Sense -Sense XP Internal Use Inhibit LO Inhibit HI N/C N/C N/C N/C N/C 12 GCS Series AC-DC Power Supplies Mechanical Details End Fan (-EF) GCS350 6.00 (152.4) 0.68 (17.3) 0.56 (14.2) 1.75 (44.4) 0.70 (17.7) 0.24 (6.0) 1.75 (44.4) 0.99 1.48 (25.1) (37.7) 0.50 (12.6) 0.86 (21.9) Input Terminal Block Dinkle P/N DT-2C-A02W-03 2.02 1.42 (51.2) (36.2) 3.50 (88.9) M3 Screw 0.25 (6.4) 0.68 (17.2) 4.72 (120.0) 0.88 (22.3) 2 X M3 X 0.5 THD 0.16 (4.0) Max screw penetration 0.68 (17.2) 4.72 (120.0) 0.75 (18.9) 2.00 (50.8) 4 X M3 X 0.5 THD 0.16 (4.0) Max screw penetration Input Connector J1 Dinkle PN DJ-26-AD2W-03 Pin 1 2 3 Notes Function Line Neutral Output Connector 6 position J2 Molex pn. 09-65-2068 Pin Function 1 +V1 2 +V1 3 +V1 4 RTN 5 RTN 6 RTN 1. All dimensions in inches (mm). 2. Tolerance .xx = ±0.02 (0.50); .xxx = ±0.01 (0.25) 3. Weight: 0.65 lbs (0.29 kg) 13 Output Connector 12 position J2 Molex pn. 39-28-8120 Pin Function 1-3 RTN 4-6 +V1 7-9 RTN 10-12 +V1 Fan Connector J3 Molex pn. 22-04-1021 Signal Connector J4 JST PN B10B-PHDSS Pin 1 2 Pin 1 2 3 4 5 6 7 8 9 10 Function Fan +(12 V) Fan - 4. 6 position single row J2 mates with Molex Housing Pn. 09-50-1061 and both with Molex series 5194 crimp terminals. 12 position dual row J2 mates with Molex Housing Pn. 39-01-2125 and with Molex series 5556 crimp terminals. J3 mates with Molex Housing Pn. 51191-0200 and with Molex series 50802 crimp terminals. J4 mates with JST Housing Pn. PHDR-10VS and with JST SPHD-001T-P0.5 crimp terminals. www.xppower.com Function +Sense -Sense XP Internal Use Inhibit LO Inhibit HI N/C N/C N/C N/C N/C GCS Series AC-DC Power Supplies Thermal Considerations In order to ensure safe operation of the PSU in the end-use equipment, the temperature of the components listed in the table below must not be exceeded. Temperature should be monitored using K type thermocouples placed on the hottest part of the component (out of direct air flow). See Mechanical Details for component locations. Temperature Measurements Max Temperature °C Component T1 Coil 120 ° C L3 Coil 120 ° C Q1 Body 120 ° C Q3 Body 120 ° C C6 105 ° C C23 105 ° C -- Service Life The estimated service life of the GCS Series is determined by the cooling arrangements and load conditions experienced in the end application. Due to the uncertain nature of the end application this estimated service life is based on the actual measured temperature of a key capacitors with in the product when installed by the end application. The worst case of the two figures should be taken as the indicative service life in 24/7 operation. The graph below expresses the estimated lifetime of a given component temperature and assumes continuous operation at this temperature. Estimated Service Life vs Component Temperature GCS250 185000 165000 100000 60000 145000 50000 125000 80000 60000 40000 30000 20000 20000 0 Lifetime (Hrs) 70000 40000 95 85 75 65 55 95 85 75 65 55 125000 105000 85000 65000 185000 165000 165000 145000 145000 125000 125000 105000 85000 65000 5000 75 C23 Temperature (°C) 65 55 65 55 65 55 105000 85000 65000 45000 25000 25000 25000 75 GCS350 185000 45000 45000 85 C6 Temperature (°C) Lifetime (Hrs) Lifetime (Hrs) 145000 85 95 GCS250 165000 95 105 C6 Temperature (°C) 185000 105 65000 5000 105 GCS150/180 5000 85000 25000 0 105 105000 45000 10000 C6 Temperature (°C) Lifetime (Hrs) GCS350 120000 Lifetime (Hrs) Lifetime (Hrs) GCS150/180 105 95 85 75 65 C23 Temperature (°C) www.xppower.com 55 5000 105 95 85 75 C23 Temperature (°C) 21-Sept-15