CBB 0207 Vishay Beyschlag High Pulse Load Carbon Film Leaded Resistors FEATURES • Speciality product for EMC sensitive applications • Special carbon film technology for maximum heat stress capability • Up to 6 kV or 140 W pulse load capability CBB 0207 leaded resistors with advanced pulse load capability, are the perfect choice for circuitries exposed to high levels of electromagnetic interference or electrostatic discharge. The resistors can also be used to protect the circuitry of signal and mains input lines from surge pulses. Applications are in all fields of automotive, telecommunication and industrial equipment. • Resistance range: 10 Ω to 1.5 MΩ • Lead (Pb)-free solder contacts • Pure tin plating provides compatibility with lead (Pb)-free and lead containing soldering processes • Compliant to RoHS directive 2002/95/EC APPLICATIONS • Automotive METRIC SIZE • Telecommunication DIN 0207 CECC • Industrial equipment B TECHNICAL SPECIFICATIONS DESCRIPTION CBB 0207 CECC Size B 10 Ω to 1.5 MΩ Resistance Range Resistance Tolerance ±2% Temperature Coefficient Refer to Temperature Coefficient graph Operation Mode Long term Standard Climatic Category (LCT/UCT/Days) 55/125/56 55/155/56 0.4 W 0.6 W Rated Dissipation, P70 Operating Voltage, Umax. AC/DC 350 V 125 °C Film Temperature 155 °C Max. Resistance Change at P70 10 Ω to 100 kΩ for Resistance Range, ΔR/R max., after: 1000 h ±1% ±2% 8000 h + 3 %/- 1 % + 5 %/- 2 % Permissible Voltage Against Ambient: 1 Minute; Uins 500 V Continuous 75 V Failure Rate: FITobserved ≤ 0.1 x 10- 9/h Note • These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a functional lifetime. www.vishay.com 242 For technical questions, contact: [email protected] Document Number: 28736 Revision: 07-Jul-10 CBB 0207 High Pulse Load Carbon Film Leaded Resistors Vishay Beyschlag DIMENSIONS D L M I I d DIMENSIONS - Leaded resistor types, mass and relevant physical dimensions TYPE Dmax. (mm) Lmax. (mm) dnom. (mm) Imin. (mm) Mmin. (mm) MASS (mg) 2.5 6.3 0.6 28.0 10.0 220 CBB 0207 PART NUMBER AND PRODUCT DESCRIPTION PART NUMBER: CBB0207001501GC100 C B B 0 2 0 7 0 0 1 5 0 1 G C 1 P 0 MODEL/SIZE VARIANT TCR VALUE TOLERANCE PACKAGING (1) SPECIAL CBB0207 0 = Neutral 0 = Standard See TCR graph 3 digit value 1 digit multiplier MULTIPLIER 7 = *10- 3 2 = *102 8 = *10- 2 3 = *103 9 = *10- 1 4 = *104 0 = *100 5 = *105 1 = *101 6 = *106 G=±2% CT C1 Up to 2 digits 00 = Standard PRODUCT DESCRIPTION: CBB 0207 2 % C1 1K5 CBB 0207 2% C1 1K5 MODEL SIZE TOLERANCE 0207 ±2% PACKAGING (1) CT C1 RESISTANCE VALUE CBB 47K = 47 kΩ 51R1 = 51.1 Ω Notes (1) Please refer to table PACKAGING • The PART NUMBER is shown to facilitate the introduction of the unified part numbering system for ordering products PACKAGING BOX MODEL PIECES/BOX CODE 1000 5000 C1 CT CBB 0207 TOLERANCE AND RESISTANCE RANGE RESISTANCE VALUE (1) TOLERANCE CBB 0207 10 Ω to 1.5 MΩ ±2% Note (1) Resistance values to be selected from E24 series Document Number: 28736 Revision: 07-Jul-10 For technical questions, contact: [email protected] www.vishay.com 243 CBB 0207 Vishay Beyschlag High Pulse Load Carbon Film Leaded Resistors DESCRIPTION Production is strictly controlled and follows an extensive set of instructions established for reproducibility. A homogeneous and dense carbon film is deposited on a high grade ceramic body (85 % Al2O3) and conditioned to achieve the desired temperature coefficient. Nickel plated steel termination caps are firmly pressed on the rods. A special laser is used to achieve the target value by smoothly cutting a helical groove in the resistive layer without damaging the ceramics. Connecting wires of electrolytic copper plated with 100 % pure tin are welded to the termination caps. The resistors are covered by protective coating designed for electrical, mechanical and climatic protection. Five color code rings designate the resistance value and tolerance in accordance with IEC 60062. by appropriate means to ensure the long-term stability of the whole system. The resistors are completely lead (Pb)-free, the pure tin plating provides compatibility with lead (Pb)-free and lead-containing soldering processes. The immunity of the plating against tin whisker growth has been proven under extensive testing. All products comply with GADSL (1) and the CEFIC-EECA-EICTA (2) list of legal restrictions on hazardous substances. This includes full compliance with the following directives: The result of the determined production is verified by an extensive testing procedure performed on 100 % of the individual resistors. Only accepted products are stuck directly on the adhesive tapes in accordance with IEC 60286-1. • 2002/96/EC Waste Electrical and Electrical Equipment • 2000/53/EC End of Vehicle Life Directive (ELV) and Annex II (ELVII) • 2002/95/EC Restriction of the Substances Directive (RoHS) use of Hazardous Directive (WEEE) APPROVALS Where applicable, the resistors are tested in accordance with EN 140101-806 (successor of CECC 40101-806) which refers to EN 60115-1 and EN 140100. ASSEMBLY The resistors are suitable for processing on automatic insertion equipment and cutting and bending machines. Excellent solderability is proven, even after extended storage. They are suitable for automatic soldering using wave or dipping. The encapsulation is resistant to all cleaning solvents commonly used in the electronics industry, including alcohols, esters and aqueous solutions. The suitability of conformal coatings, if applied, shall be qualified Vishay Beyschlag has achieved “Approval of Manufacturer” in accordance with IEC QC 001002-3, clause 2. The release certificate for “Technology Approval Schedule” in accordance with CECC 240001 based on IEC QC 001002-3, clause 6 is granted for the Vishay Beyschlag manufacturing process. Notes (1) Global Automotive Declarable Substance List, see www.gadsl.org (2) CEFIC (European Chemical Industry Council), EECA (European Electronic Component Manufacturers Association), EICTA (European trade organisation representing the information and communications technology and consumer electronics), see www.eicta.org/index.php?id=1053&id_article=340 Power Dissipation P FUNCTIONAL DESCRIPTION 1 CBB 0207 W 0.5 0 - 50 0 Derating - Standard Operation www.vishay.com 244 50 70 100 C 150 Ambient Temperature ϑ amb For technical questions, contact: [email protected] Document Number: 28736 Revision: 07-Jul-10 CBB 0207 Power Dissipation P High Pulse Load Carbon Film Leaded Resistors Vishay Beyschlag 1 CBB 0207 W 0.5 0 - 50 0 50 70 100 150 Ambient Temperature ϑ amb Derating - Long Term Operating Temperature Rise T r C CBB 0207 80 K 60 40 20 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 W 1.2 Load P Pulse Load Pmax. Temperature Rise CBB 0207 100 W 10 1 0.1 10 µs 100 μ µs 1 ms 10 ms 100 ms 1s 10 s Pulse Duration ti Maximum pulse load, single pulse; for permissible resistance change equivalent to 8000 h operation. Single Pulse Document Number: 28736 Revision: 07-Jul-10 For technical questions, contact: [email protected] www.vishay.com 245 CBB 0207 Continuous Pulse Load Pmax. Vishay Beyschlag High Pulse Load Carbon Film Leaded Resistors CBB 0207 100 W 10 1 0.1 10 µs 100 µs 1 ms 10 ms 100 ms 10 s 1s Pulse Duration ti Maximum pulse load, continuous pulses; for permissible resistance change equivalent to 8000 h operation. Pulse Voltage Umax. Continuous Pulse CBB 0207 1 kV 100 V 10 µs 100 µs 1 ms 10 ms 100 ms 10 s 1s Pulse Duration ti Maximum pulse voltage, single and continuous pulses; for permissible resistance change equivalent to 8000 h operation. Test Voltage 1.2/50 µs Pulse Voltage 10 kV 1 kV 100 V CBB 0207 10 V 10 Ω 100 Ω 1 kΩ 10 kΩ 100 kΩ 1 MΩ 10 MΩ Resistance Value R Pulse load rating in accordance with IEC 60115-1, 4.27; 1.2 µs/50 µs; 5 pulses at 12 s intervals; for permissible resistance change 0.5 %. 1.2/50 Pulse www.vishay.com 246 For technical questions, contact: [email protected] Document Number: 28736 Revision: 07-Jul-10 CBB 0207 Test Voltage 10/700 µs High Pulse Load Carbon Film Leaded Resistors Vishay Beyschlag 10 kV 1 kV 100 V CBB 0207 10 V 10 Ω 100 Ω 1 kΩ 10 kΩ 100 kΩ 1 MΩ 10 MΩ Resistance Value R Pulse load rating in accordance with IEC 60115-1, 4.27; 10 µs/ 700 µs; 10 pulses at 1 minute intervals; for permissible resistance change 0.5 %. Temperature Coefficient (TCR) 10/700 Pulse CBB 0207 - 100 ppm/K - 200 - 300 - 400 - 500 10 Ω 100 Ω 1 kΩ 10 kΩ 100 kΩ 1 MΩ 10 MΩ Resistance Value R Current Noise A1 Temperature Coefficient (TCR) 1 µV/V 0.1 CBB 0207 0.01 1 kΩ 10 kΩ 100 kΩ 1 MΩ 10 MΩ Resistance Value R Current Noise - A1 in accordance with IEC 60195 Document Number: 28736 Revision: 07-Jul-10 For technical questions, contact: [email protected] www.vishay.com 247 CBB 0207 Vishay Beyschlag High Pulse Load Carbon Film Leaded Resistors TESTS AND REQUIREMENTS Essentially all tests are carried out in accordance with the following specifications: EN 60115-1, generic specification (includes tests) EN 140100, sectional specification (includes schedule for qualification approval) EN 140101-806 (successor of CECC 40101-806), detail specification (includes schedule for conformance inspection) temperature, upper category temperature; damp heat, long term, 56 days) is valid. The following table contains the applicable tests selected from the documents listed above. In the Test Procedures and Requirements table only the tests and requirements are listed with reference to the relevant clauses of IEC 60115-1 and IEC 60068-2-xx test methods. A short description of the test procedure is also given. Unless otherwise specified the following values apply: Temperature: 15 °C to 35 °C Relative humidity: 45 % to 75 % Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar). The tests are carried out in accordance with IEC 60068-2-xx test method and under standard atmospheric conditions in accordance with IEC 60068-1, 5.3. climatic category LCT/UCT/56 (rated temperature range: Lower category TEST PROCEDURES AND REQUIREMENTS IEC 60115-1 CLAUSE IEC 60068-2-xx TEST METHOD TEST PROCEDURE REQUIREMENTS PERMISSIBLE CHANGE (ΔR) Stability for product types: 10 Ω to 1.5 MΩ CBB 0207 4.5 4.8 - Resistance - Temperature coefficient - Endurance at 70 °C: standard operation mode ±2% At (20/LCT/20) °C and (20/UCT/20) °C - U= 4.25.1 P 70 x R or U = Umax.; 1.5 h ON; 0.5 h OFF 70 °C; 1000 h ± (2 % R + 0.05 Ω) 70 °C; 8000 h ± (4 % R + 0.05 Ω) U= 4.25.1 - 4.25.3 4.24 - 78 (Cab) Endurance at 70 °C: long term operation mode P 70 x R or U = Umax.; 1.5 h ON; 0.5 h OFF 70 °C; 1000 h ± (1 % R + 0.05 Ω) 70 °C; 8000 h ± (2 % R + 0.05 Ω) Endurance at upper category temperature 125 °C; 1000 h ± (2 % R + 0.05 Ω) 155 °C; 1000 h ± (4 % R + 0.1 Ω) Damp heat, steady state (40 ± 2) °C; 56 days; (93 ± 3) % RH ± (1 % R + 0.1 Ω) Climatic sequence: 4.23 4.23.2 2 (Ba) Dry heat 155 °C; 16 h 4.23.3 30 (Db) Damp heat, cyclic 55 °C; 24 h; 90 % to 100 % RH; 1 cycle 4.23.4 1 (Aa) Cold - 55 °C; 2 h 4.23.5 13 (M) Low air pressure 8.5 kPa; 2 h; 15 °C to 35 °C 4.23.6 30 (Db) Damp heat, cyclic 55 °C; 5 days; 95 % to 100 % RH; 5 cycles ± (1 % R + 0.1 Ω) no visible damage 1 (Aa) Cold ± (0.5 % R + 0.1 Ω) - Short time overload - 55 °C; 2 h Room temperature; U = 2.5 x P 70 x R or U = 2 x Umax.; 5 s 4.13 www.vishay.com 248 ± (0.5 % R + 0.1 Ω) no visible damage For technical questions, contact: [email protected] Document Number: 28736 Revision: 07-Jul-10 CBB 0207 High Pulse Load Carbon Film Leaded Resistors Vishay Beyschlag TEST PROCEDURES AND REQUIREMENTS IEC 60115-1 CLAUSE IEC 60068-2-xx TEST METHOD TEST REQUIREMENTS PERMISSIBLE CHANGE (ΔR) PROCEDURE Stability for product types: 10 Ω to 1.5 MΩ CBB 0207 Rapid change of temperature 4.19 14 (Na) 4.29 45 (XA) 4.18.2 20 (Tb) 4.17 20 (Ta) Solderability 4.22 6 (B4) Vibration 4.7 21 (Ua1) 21 (Ub) 21 (Uc) - 4.40 - 4.16 Component solvent resistance Resistance to soldering heat Robustness of terminations 30 min at LCT = - 55 °C and 30 min at UCT = 155 °C; 200 cycles Isopropyl alcohol + 23 °C; toothbrush method Unmounted components; (260 ± 3) °C; (10 ± 1) s + 235 °C; 2 s solder bath method SnPb40 + 245 °C; 3 s solder bath method SnAg3Cu0.5 6 h; 10 Hz to 2000 Hz 1.5 mm or 196 m/s2 ± (0.5 % R + 0.05 Ω) no visible damage marking legible; no visible damage ± (0.5 % R + 0.05 Ω) no visible damage Good tinning (≥ 95 % covered, no visible damage) ± (0.5 % R + 0.05 Ω) Tensil, bending and torsion ± (0.5 % R + 0.05 Ω) URMS = Uins; 60 s No flashover or breakdown IEC 61340-3-1; 3 pos. + 3 neg. 16 kV ± (0.5 % R + 0.05 Ω) Voltage proof Electrostatic discharge (human body model) HISTORICAL 12NC INFORMATION • The resistors had a 12-digit numeric code starting with 2312. • The subsequent 4 digits indicated the resistor type, specification and packaging; see the 12NC table. • The remaining 4 digits indicated the resistance value: - The first 3 digits indicated the resistance value. - The last digit indicated the resistance decade in accordance with the Resistance Decade table. Resistance Decade RESISTANCE DECADE 10 Ω to 99.9 Ω 100 Ω to 999 Ω 1 kΩ to 9.99 kΩ 10 kΩ to 99.9 kΩ 100 kΩ to 999 kΩ 1 MΩ to 9.99 MΩ LAST DIGIT 9 1 2 3 4 5 12NC Example The 12NC of a CBB 0207 resistor, value 47 kΩ with ± 2 % tolerance, supplied on bandolier in a box of 5000 units was: 2312 955 24703. HISTORICAL 12NC - Resistor type and packaging 2312 ... ..... DESCRIPTION BANDOLIER IN BOX TYPE TOL. C1 1000 units CT 5000 units CBB 0207 ±2% 950 2.... 955 2.... Document Number: 28736 Revision: 07-Jul-10 For technical questions, contact: [email protected] www.vishay.com 249 Legal Disclaimer Notice www.vishay.com Vishay Disclaimer ALL PRODUCT, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE TO IMPROVE RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE. 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