Axial Through-Hole Multilayer Ceramic Capacitors Aximax, 400 Series, Axial, Conformally Coated, Ultra-Stable X8R Dielectric, 50 – 200 VDC (Commercial & Automotive Grade) Overview KEMET’s Aximax conformally coated axial through-hole ceramic capacitors in Ultra-Stable X8R dielectric feature a 150°C maximum operating temperature, offering the latest in high temperature dielectric technology and reliability for extreme temperature applications. It offers the same temperature capability as conventional X8R, but without the capacitance loss due to applied DC voltage. UltraStable X8R exhibits no change in capacitance with respect to voltage and boasts a minimal change in capacitance with reference to ambient temperature. It is a suitable replacement for higher capacitance and larger footprint devices that fail to offer capacitance stability. Capacitance change with respect to temperature is limited to ±15% from -55ºC to 150ºC. In addition to Commercial Grade, Automotive Grade devices are available and meet the demanding Automotive Electronics Council's AEC-Q200 qualification requirements. These devices meet the flame test requirements outlined in UL Standard 94V-0. Driven by the demand for a more robust and reliable component, the Ultra-Stable X8R dielectric Aximax thoughhole capacitors were developed for critical applications where reliability and capacitance stability at higher operating temperatures are a concern. These capacitors are widely used in automotive circuits as well as general high temperature applications. Click image above for interactive 3D content Open PDF in Adobe Reader for full functionality Ordering Information C Ceramic 410 2 472 J 5 Rated Style Specification/ Capacitance Capacitance Voltage 1 /Size Series Code (pF) Tolerance (VDC) 410 430 1 C C = Standard Two significant digits and number of zeros F = ±1% G = ±2% J = ±5% K = ±10% 5 = 50 1 = 100 2 = 200 H 5 T A 7200 Dielectric Design Lead Finish2 Failure Rate Packaging/Grade (C-Spec) H= UltraStable X8R 5= T = 100% Multilayer Matte Sn H = SnPb (60/40) A = N/A Blank = Bulk 7200 = 12" Reel 7293 = Ammo pack 9170 = Automotive grade 9170 7200 = Auto 12" Reel 9170 7293 = Auto Ammo pack Additional capacitance Tolerance offerings may be available. Contact KEMET for details. Lead materials: Standard: 100% matte tin (Sn) with nickel (Ni) underplate and steel core ( “T” designation). Alternative 1: 60% tin (Sn)/40% lead (Pb) finish with copper-clad steel core ( “H” designation). Additional lead finish options may be available. Contact KEMET for details One world. One KEMET © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com C1071_AXIMAX_X8R • 10/17/2016 1 Axial Through-Hole Multilayer Ceramic Capacitors Aximax, 400 Series, Axial, Conformally Coated, Ultra-Stable X8R Dielectric, 50 – 200 VDC (Commercial & Automotive Grade) Dimensions – Millimeters (Inches) LL L D LD 0.015 (0.38) Maximum Series Style/ Size L Length Maximum D Diameter Maximum C41X 410 0.170 (4.32) 0.095 (2.31) C43X 430 0.240 (6.10) 0.150 (3.81) LD Lead Diameter LL Lead Length Minimum 0.020+0.001/−0.003 (0.51+0.025/−0.076) 1.0 (25.4) Benefits • • • • • • • Axial through-hole form factor Conformally coated Operating temperature range of −55°C to +150°C Lead (Pb)-free, RoHS and REACH compliant DC voltage ratings of 50 V, 100 V and 200 V Capacitance offerings ranging from 10 pF up to 0.082 μF Available capacitance tolerances of ±1%, ±2%, ±5%, and 10% • Extremely low ESR and ESL • High thermal stability • High ripple current capability • No capacitance change with respect to applied rated DC voltage • Negligible capacitance change with respect to temperature from −55°C to +150°C • No capacitance decay with time • Non-polar device, minimizing installation concerns • 100% pure matte tin-plated lead finish allowing for excellent solderability • SnPb-plated lead finish option available upon request (60/40) • Encapsulation meets flammability standard UL 94V–0 Applications Typical applications include decoupling, bypass and filtering in extreme environments such as down-hole oil exploration, under-hood automotive, aerospace and defense. Application Notes These devices are not recommended for use in overmold applications and/or processes. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com C1071_AXIMAX_X8R • 10/17/2016 2 Axial Through-Hole Multilayer Ceramic Capacitors Aximax, 400 Series, Axial, Conformally Coated, Ultra-Stable X8R Dielectric, 50 – 200 VDC (Commercial & Automotive Grade) Qualification/Certification Commercial Grade products are subject to internal qualification. Details regarding test methods and conditions are referenced in Table 4, Performance & Reliability. Automotive Grade products meet or exceed the requirements outlined by the Automotive Electronics Council. Details regarding test methods and conditions are referenced in document AEC–Q200, Stress Test Qualification for Passive Components. For additional information regarding the Automotive Electronics Council and AEC–Q200, please visit their website at www.aecouncil.com. Environmental Compliance Lead (Pb)-free, RoHS, and REACH compliant without exemptions (excluding SnPb termination finish option). Electrical Parameters/Characteristics Item Parameters/Characteristics Operating Temperature Range Capacitance Change with Reference to +25°C and 0 VDC Applied (TCC) Aging Rate (Maximum % Capacitance Loss/Decade Hour) Dielectric Withstanding Voltage (DWV) Dissipation Factor (DF) Maximum Limit at 25ºC Insulation Resistance (IR) Limit at 25°C −55°C to +150°C ±15% 0% 250% of rated voltage (5±1 seconds and charge/discharge not exceeding 50 mA) 2.5% 1,000 megohm microfarads or 100 GΩ (Rated voltage applied for 120±5 seconds at 25°C) To obtain IR limit, divide MΩ-µF value by the capacitance and compare to GΩ limit. Select the lower of the two limits. Capacitance and dissipation factor (DF) measured under the following conditions: 1 MHz ±100 kHz and 1.0 ±0.2 Vrms if capacitance ≤ 1,000 pF 1 kHz ±50 Hz and 1.0 ±0.2 Vrms if capacitance > 1,000 pF Note: When measuring capacitance it is important to ensure the set voltage level is held constant. The HP4284 and Agilent E4980 have a feature known as Automatic Level Control (ALC). The ALC feature should be switched to "ON." Post Environmental Limits High Temperature Life, Biased Humidity, Moisture Resistance Dielectric Rated DC Voltage Capacitance Value Dissipation Factor (Maximum %) Capacitance Shift Ultra-Stable X8R All All 2.5 0.3% or ±0.25 pF Insulation Resistance 10% of Initial Limit © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com C1071_AXIMAX_X8R • 10/17/2016 3 Axial Through-Hole Multilayer Ceramic Capacitors Aximax, 400 Series, Axial, Conformally Coated, Ultra-Stable X8R Dielectric, 50 – 200 VDC (Commercial & Automotive Grade) Table 1A - C410 Style/Size (0.095" Diameter x 0.170" L), Capacitance Range Waterfall C410 Style/Size (0.095" Diameter x 0.170" L) Rated Voltage (VDC) 50 100 200 Voltage Code Capacitance Capacitance Tolerance 5 1 2 100pF 120pF 150pF 180pF 220pF 270pF 330pF 390pF 470pF 560pF 680pF 820pF 1000pF 1100pF 1200pF 1500pF 1800pF 2200pF 2700pF 3300pF 3900pF 4700pF 5100pF 5600pF 6200pF 6800pF 7500pF 8200pF 9100pF 0.01µF 0.012µF 0.015µF 0.018µF 0.022µF Capacitance Code (Available Capacitance) 101 121 151 181 221 271 331 391 471 561 681 821 102 112 122 152 182 222 272 332 392 472 512 562 622 682 752 822 912 103 123 153 183 223 101 121 151 181 221 271 331 391 471 561 681 821 102 112 122 152 182 222 272 332 392 472 512 562 622 682 752 822 912 103 123 153 101 121 151 181 221 271 331 391 471 561 681 821 102 Rated Voltage (VDC) 50 100 200 Voltage Code 5 1 2 F = ±1% G = ±2% J = ±5% K = ±10% These products are protected under U.S .Patents 7172985 & 7670981, other patents pending, and any foreign counterparts. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com C1071_AXIMAX_X8R • 10/17/2016 4 Axial Through-Hole Multilayer Ceramic Capacitors Aximax, 400 Series, Axial, Conformally Coated, Ultra-Stable X8R Dielectric, 50 – 200 VDC (Commercial & Automotive Grade) Table 1B - C430 Style/Size (0.150" Diameter x 0.290" L), Capacitance Range Waterfall C430 Style/Size (0.150" Diameter x 0.260" L) Rated Voltage (VDC) 50 100 200 Voltage Code Capacitance Capacitance Tolerance 5 1 2 1100pF 1200pF 1500pF 1800pF 2200pF 2700pF 0.018µF 0.022µF 0.027µF 0.033µF 0.039µF 0.047µF 0.056µF 0.068µF 0.082µF F = ±1% G = ±2% J = ±5% K = ±10% Capacitance Code (Available Capacitance) 273 333 393 473 563 683 823 183 223 273 333 393 473 112 122 152 182 222 272 Rated Voltage (VDC) 50 100 200 Voltage Code 5 1 2 These products are protected under U.S .Patents 7172985 & 7670981, other patents pending, and any foreign counterparts. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com C1071_AXIMAX_X8R • 10/17/2016 5 Axial Through-Hole Multilayer Ceramic Capacitors Aximax, 400 Series, Axial, Conformally Coated, Ultra-Stable X8R Dielectric, 50 – 200 VDC (Commercial & Automotive Grade) Soldering Process Recommended Soldering Technique: • Solder Wave • Hand Soldering (Manual) Recommended Soldering Profile: • Optimum Wave Solder Profile Solder Wave Peak Temperature 260ºC Entrance to Solder Wave Degrees – Cº Flux Zone 250 225 200 175 150 125 100 75 50 25 Exit from Solder Wave (Time in Wave – 2 to 4 Seconds) Preheat Zone Hot Air Debridging Exit from Solder Machine 80ºC to 120ºC Entrance to Solder Machine Free Air Cool Bottom Side Temperature Range Entrance to In-Line Cleaner Exit from In-Line Cleaner (time in cleaner may be less) Immersion in Cleaning Vapor 150ºC Maximum Top Side Nominal 0 1 2 3 Time (Minutes) 4 5 6 • Hand Soldering (Manual) Manual Solder Profile with Pre-heating Soldering Gradual Cooling Gradual Preheat 60 – 120 Seconds Recommend 2.5ºC/second Maximum 3 seconds Delta T < = 120ºC KEMET recommends following the guidelines and techniques outlined in technical bulletins F2103 and F9207. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com C1071_AXIMAX_X8R • 10/17/2016 6 Axial Through-Hole Multilayer Ceramic Capacitors Aximax, 400 Series, Axial, Conformally Coated, Ultra-Stable X8R Dielectric, 50 – 200 VDC (Commercial & Automotive Grade) Table 2 – Performance & Reliability: Test Methods and Conditions Stress Reference Solderability J–STD–002 Temperature Cycling JESD22 Method JA–104 Biased Humidity MIL–STD–202 Method 103 Moisture Resistance Thermal Shock High Temperature Life Storage Life Vibration Resistance to Soldering Heat Terminal Strength Mechanical Shock Resistance to Solvents MIL–STD–202 Method 106 MIL–STD–202 Method 107 MIL–STD–202 Method 108 /EIA–198 MIL–STD–202 Method 108 MIL–STD–202 Method 204 MIL–STD–202 Method 210 MIL–STD–202 Method 211 MIL–STD–202 Method 213 MIL–STD–202 Method 215 Test or Inspection Method Magnification 50 X. Conditions: a) Method A, at 235°C, Category 3 5 cycles (−55°C to +150°C), measurement at 24 hours ±2 hours after test conclusion. Load humidity: 1,000 hours 85°C/85% RH and rated voltage. Add 100 K ohm resistor. Measurement at 24 hours ±2 hours after test conclusion. Low volt humidity: 1,000 hours 85°C/85% RH and 1.5 V. Add 100 K ohm resistor. Measurement at 24 hours ±2 hours after test conclusion. t = 24 hours/cycle. Steps 7a and 7b not required. Unpowered. Measurement at 24 hours ±2 hours after test conclusion. −55°C/+150°C. Note: Number of cycles required = 300. Maximum transfer time = 20 seconds. Dwell time – 15 minutes. Air – Air. 1,000 hours at 150°C with 2 X rated voltage applied. 150°C, 0 VDC, for 1,000 hours. 5 g for 20 minutes, 12 cycles each of 3 orientations. Note: Use 8"X5" PCB .031" thick 7 secure points on one long side and 2 secure points at corners of opposite sides. Parts mounted within 2" from any secure point. Test from 10 – 2,000 Hz. Condition B. No preheat of samples. Note: single wave solder – procedure 2. Conditions A (454g), Condition C (227g) Figure 1 of Method 213, Condition C. Add aqueous wash chemical – OKEM Clean or equivalent. Storage & Handling The un-mounted storage life of a through-hole (leaded) ceramic capacitor is dependent upon storage and atmospheric conditions as well as packaging materials. While the ceramic chips enveloped under the epoxy coating themselves are quite robust in most environments, solderability of the wire lead on the final epoxy-coated product will be degraded by exposure to high temperatures, high humidity, corrosive atmospheres, and long term storage. In addition, packaging materials will be degraded by high temperature and exposure to direct sunlight – reels may soften or warp, and tape peel force may increase. KEMET recommends storing the un-mounted capacitors in their original packaging, in a location away from direct sunlight, and where the temperature and relative humidity do not exceed 40 degrees centigrade and 70% respectively. For optimum solderability, capacitor stock should be used promptly, preferably within 18 months of receipt. For applications requiring pre-tinning of components, storage life may be extended if solderability is verified. Before cleaning, bonding or molding these devices, it is important to verify that your process does not affect product quality and performance. KEMET recommends testing and evaluating the performance of a cleaned, bonded or molded product prior to implementing and/or qualifying any of these processes. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com C1071_AXIMAX_X8R • 10/17/2016 7 Axial Through-Hole Multilayer Ceramic Capacitors Aximax, 400 Series, Axial, Conformally Coated, Ultra-Stable X8R Dielectric, 50 – 200 VDC (Commercial & Automotive Grade) Construction Detailed Cross Section Finish Layer (Sn) Finish Layer (Sn) Barrier Layer Epoxy (Ni) Encapsulation External Electrode (Cu) Dielectric Material (CaZrO3) Barrier Layer (Ni) External Electrode (Cu) Inner Electrodes (Ni) Epoxy Encapsulation Lead Wire Lead Attach Solder (Sn95/Sb5) Inner Electrodes (Ni) Alt 1 Std Core Metal Barrier Layer Steel Cu Ni 100% 60% Sn Finish Layer Matte Sn 40% Pb Alt 2 Cu — 60% Sn 40% Pb Dielectric Material (CaZrO3) Inner Electrodes (Ni) Marking KEMET ID Voltage Code Dielectric Code Capacitance Tolerance Code Capacitance Code Lot Code 15 20 Manufacturing Year: 15 = 2015 Manufacturing Week: 20 = Week 20 (of mfg. calendar year) Date Code Packaging Quantities Style/ Size Standard Bulk Quantity Ammo Pack Quantity Maximum Reel Quantity Maximum (12" Reel) 410 300/Box 4000 5000 430 200/Box 2000 2500 © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com C1071_AXIMAX_X8R • 10/17/2016 8 Axial Through-Hole Multilayer Ceramic Capacitors Aximax, 400 Series, Axial, Conformally Coated, Ultra-Stable X8R Dielectric, 50 – 200 VDC (Commercial & Automotive Grade) Tape & Reel Packaging Information KEMET offers standard reeling of molded and conformally coated axial leaded ceramic capacitors for automatic insertion or lead forming machines in accordance with EIA standard 296. KEMET’s internal specification four-digit suffix, 7200, is placed at the end of the part number to designate tape and reel packaging, e.g., C410C104Z5U5CA7200. Paper (50 lb.) test minimum is inserted between the layers of capacitors wound on reels for component pitch ≤ 0.400". Capacitor lead length may extend only a maximum of .0625" (1.59 mm) beyond the tapes’ edges. Capacitors are centered in a row between the two tapes and will deviate only ± 0.031" (0.79 mm) from the row center. A minimum of 36" (91.5 cm) leader tape is provided at each finished length of taped components. Universal splicing clips are used to connect the tape. Table 3 – Ceramic Axial Tape and Reel Dimensions Metric will govern Dimensions — Millimeters (Inches) Axial Capacitor Body Diameter 0.0 to 5.0 (0.0 to 0.197) A ±0.5 (0.020) B ±1.5 (0.059)* 5.0 (0.197) 52.4 (2.062) Symbol Reference Table A B Component Pitch Inside Tape Spacing * Inside tape spacing dimension (B) is determined by the body diameter of the capacitor. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com C1071_AXIMAX_X8R • 10/17/2016 9 Axial Through-Hole Multilayer Ceramic Capacitors Aximax, 400 Series, Axial, Conformally Coated, Ultra-Stable X8R Dielectric, 50 – 200 VDC (Commercial & Automotive Grade) KEMET Electronic Corporation Sales Offices For a complete list of our global sales offices, please visit www.kemet.com/sales. Disclaimer All product specifications, statements, information and data (collectively, the “Information”) in this datasheet are subject to change. The customer is responsible for checking and verifying the extent to which the Information contained in this publication is applicable to an order at the time the order is placed. All Information given herein is believed to be accurate and reliable, but it is presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements of suitability for certain applications are based on KEMET Electronics Corporation’s (“KEMET”) knowledge of typical operating conditions for such applications, but are not intended to constitute – and KEMET specifically disclaims – any warranty concerning suitability for a specific customer application or use. The Information is intended for use only by customers who have the requisite experience and capability to determine the correct products for their application. Any technical advice inferred from this Information or otherwise provided by KEMET with reference to the use of KEMET’s products is given gratis, and KEMET assumes no obligation or liability for the advice given or results obtained. Although KEMET designs and manufactures its products to the most stringent quality and safety standards, given the current state of the art, isolated component failures may still occur. Accordingly, customer applications which require a high degree of reliability or safety should employ suitable designs or other safeguards (such as installation of protective circuitry or redundancies) in order to ensure that the failure of an electrical component does not result in a risk of personal injury or property damage. Although all product–related warnings, cautions and notes must be observed, the customer should not assume that all safety measures are indicted or that other measures may not be required. KEMET is a registered trademark of KEMET Electronics Corporation. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com C1071_AXIMAX_X8R • 10/17/2016 10