Large size Aluminum electrolytic capacitors Introduction The B41605 and B41607 series were designed for applications with stringent demands for power and current carrying capacity at ambient temperatures ranging up to 150 °C. Tinned copper leads of 1.2 mm diameter, also allowing determination of the poles because of the different lead length, can be either welded or soldered. To stand up to extreme demands for vibrational stability in an automobile, EPCOS developed a special process for these models, in the meantime patented, that fixes the capacitor winding so reliably by a sophisticated corrugation configuration that vibrational stability of 40 g can be specified even for these large-sized models. 40 g vibration stability version Snap-in version Outstanding long-term 40 g vibrational strength thanks to rugged corrugation Insulating sleeve 40 g corrugation profile Aluminum case Winding KAL0982-9-E 1 EPCOS AG Data sheet B41605 Specifications andand characteristics in briefin brief Specifications characteristics Rated voltage VR 25 … 63 VDC Surge voltage Vsurge 1.15 · VR Product Rated capacitance CR 1500 … 20000 µF Capacitance tolerance ±20% ; M Leakage current Ileak (5 min, 20 °C) Ileak ≤ 0.006 · µA CR · VR µF V Self-inductance ESL 10 nH Useful life 140 °C; VR; 0.6 · I~R 125 °C; VR; I~R 85 °C; VR; 2.3 · I~R 40 °C; VR; 2.0 · I~R > 2 000 h > 5 000 h > 20 000 h > 500 000 h Voltage endurance test 125 °C; VR 2 000 h Vibration resistance To IEC 60068-2-6, test Fc: + 4 µA Requirements: ∆C/C ESR Ileak ≤ ±30% of initial value ≤ 3 times initial specified limit ≤ initial specified limit Post test requirements: ∆C/C ESR Ileak ≤ ±10% of initial value ≤ 1.3 times initial specified limit ≤ initial specified limit 40 g vibration stability version Snap-in version with 3 terminals displacement amplitude 3 mm, frequency range at 10 Hz … 2 kHz, acceleration max. 40 g, duration 3 x 2 h displacement amplitude 0.75 mm, frequency range at 10 Hz … 2 kHz, acceleration max. 10 g, duration 3 x 2 h IEC climatic category To IEC 60068-1: 55/125/56 (– 55 °C/+125 °C/56 days damp heat test) Detail specification Sectional specification Similar to CECC 30301-809 IEC 60384-4 Features ■ ■ ■ ■ ■ ■ ■ Extremely high reliability and long useful life Very high ripple current capability optimized for high frequencies Can be operated at temperatures up to 140 °C Compact design Vibration resistance up to 40 g Shelf life more than 15 years Variable pin configurations – 40 g vibration stability version with wired terminals. Weldable and solderable terminals. Tinned copper leads (∅ 1.2 mm). – Snap-in with 3 terminals, protection against polarity reversal. ■ Without insulation sleeve upon request EPCOS AG 2 Data sheet B41605 Large size capacitor, 40 g vibration stability version with wired terminals Dimensional drawing 25˚ ∗) Permissible range of positions for minus pole marking Dimensions (mm) d +1 l±2 Approx. weight (g) 22 40 21 25 40 28 25 50 35 30 50 50 35 50 68 25˚ ∗) d ∗) Dimensions and weights 25 _ 2 23 _ 2 Packing units on request. _ 0.02 ø1.2 +0.04 8.4±0.5 KAL0962-U-E Large size capacitor, snap-in version with 3 terminals Dimensional drawing Dimensions, weights and packing units 4 1 ˚± 25˚ d Minus pole marking Approx. weight (g) Paking units (pieces) 22 40 21 160 25 40 28 130 25 50 35 130 30 50 50 80 35 50 68 60 _ 0.1 0.8 +0.2 4.5 _ 1 0 .8 Dimensions (mm) d +1 l±2 1.5±0.2 Mounting holes 1 . ±0 75 4. 10 . ±0 1 ø2±0.1 ø2.5 min. 3. 3± 0. 1 KAL0963-3-E 3 EPCOS AG Data sheet B41605 Technical data, case dimensions and ordering codes VR VDC 25 40 55 63 CR 100 Hz 20 °C µF Case dimensions dxl mm ESRtyp 100 Hz 20 °C mΩ ESRmax 100 Hz 20 °C mΩ ESRmax 100 Hz –40 °C mΩ ESRmax 10 kHz 20 °C mΩ Zmax 100 kHz 20 °C mΩ I~max 10 kHz 105 °C A I~R 10 kHz 125 °C A I~max 10 kHz 140 °C A Ordering code 5000 6800 10000 13000 20000 3000 3800 5400 1800 2700 3600 5000 7000 1500 2100 2700 4000 5600 22 x 40 25 x 40 25 x 50 30 x 50 35 x 50 22 x 40 25 x 40 25 x 50 22 x 40 25 x 40 25 x 50 30 x 50 35 x 50 22 x 40 25 x 40 25 x 50 30 x 50 35 x 50 22 15 11 10 9 25 18 13 30 19 15 12 11 32 22 17 13 11 30 21 15 14 12 35 25 18 43 27 21 17 15 44 30 24 18 16 115 80 55 45 32 115 80 60 115 80 60 45 35 115 85 65 45 35 28 18 13 12 12 29 18 14 29 18 13 12 12 28 18 14 12 12 27 18 13 12 12 27 18 14 27 18 13 12 12 27 18 14 12 12 10.0 13.5 17.2 18.8 19.0 9.8 13.5 17.2 9.8 13.5 17.2 18.7 19.1 9.6 13.5 17.2 18.7 19.1 5.1 6.9 8.8 9.6 9.7 5.0 6.9 8.8 5.0 6.9 8.8 9.6 9.8 4.9 6.9 8.8 9.6 9.8 3.1 4.1 5.3 5.8 5.8 3.0 4.1 5.3 3.0 4.1 5.3 5.8 5.9 2.9 4.1 5.3 5.8 5.9 B41605A5508M*** B41605A5688M*** B41605A5109M*** B41605A5139M*** B41605A5209M*** B41605A7308M*** B41605A7388M*** B41605A7548M*** B41605A0188M*** B41605A0278M*** B41605A0368M*** B41605A0508M*** B41605A0708M*** B41605A8158M*** B41605A8218M*** B41605A8278M*** B41605A8408M*** B41605A8568M*** *** = "002" for snap-in version with 3 terminals (protection against polarity reversal), fully insulated. "009" for 40 g vibration stability version with wired terminals, fully insulated. EPCOS AG 4 Data sheet B41605 Characteristics Useful life depending on ambient temperature TA under ripple current operating conditions at VR KAL0957-T 3.0 B41605 Ι~ Ι ~R 2.5 Useful life depending on case temperature TC under ripple current operating conditions at VR KAL0958-2 4.0 B41605 Ι ~ 3.5 Ι ~R 3.0 2.0 2.5 2.0 1.5 1.5 0 40 50 60 70 80 90 100 110 120 130 140 ˚C 160 0 40 50 60 70 80 2 000 h 5 000 h 10 000 h 30 000 h 0.5 100 000 h 500 000 h 1.0 2 000 h 5 000 h 10 000 h 30 000 h 0.5 100 000 h 500 000 h 1.0 90 100 110 120 130 140 Useful life depending on ambient temperature TA under ripple current operating conditions at Vop Useful life depending on case temperature TC under ripple current operating conditions at Vop VR = 25 V: Vop ≤ 20 V VR = 40 V: Vop ≤ 35 V VR = 55 V: Vop ≤ 48 V VR = 63 V: Vop ≤ 55 V VR = 25 V: Vop ≤ 20 V VR = 40 V: Vop ≤ 35 V VR = 55 V: Vop ≤ 48 V VR = 63 V: Vop ≤ 55 V 0 40 50 60 70 80 90 100 110 120 130 140 ˚C 160 TA 0 40 50 60 70 80 2 000 h 0.5 4 000 h 2 000 h 4 000 h 1.0 10 000 h 1.0 30 000 h 1.5 100 000 h 1.5 500 000 h 2.0 10 000 h Ι~ Ι ~R 2.5 2.0 0.5 B41605 30 000 h Ι~ Ι ~R 2.5 KAL0960-D 3.0 100 000 h B41605 500 000 h KAL0959-A 3.0 5 ˚C 160 TC TA 90 100 110 120 130 140 ˚C 160 TC EPCOS AG Data sheet B41605 Characteristics Frequency factor of permissible ripple current I~ versus frequency f Ι ~f Frequency characteristics of ESR versus frequency f at different temperatures T Typical behavior KAL0961-L 1.2 B41605 B41605 ESR f ESR 10 kHz Ι ~10 kHz 0.9 125 ˚C 85 ˚C 2.5 0.8 20 ˚C a b c 0.7 0.6 2.0 1.5 0.5 ø [mm] VR 25 VDC 40 VDC 55 VDC 63 VDC 0.4 0.3 0.2 0.1 0 2 10 1.0 a a b b a b c c 10 3 5 a a b b a a a b 0.5 0 1 10 5 Hz 10 4 f _1 Ω 5 10 2 5 10 3 Hz 10 4 f Impedance Z versus frequency f at different temperatures Typical behavior for 2700 µF/55 V KAL0830-K _ 55 ˚C _ 40 ˚C 22 25 30 35 Equivalent series resistance ESR versus frequency f at different temperatures Typical behavior for 2700 µF/55 V 10 KAL0831-T 3.5 KAL0829-H 10 1 B41605 B41605 Ω Z ESR 10 0 _ 40 ˚C 5 10 _1 _ 55 ˚C _ 40 ˚C 5 20 ˚C 10 EPCOS AG _2 10 1 >_ 60 ˚C 5 10 2 5 10 3 5 10 4 Hz 10 5 f 10 10 1 20 ˚C >_ 60 ˚C _2 5 10 2 5 10 3 5 10 4 Hz 10 5 f 6 Herausgegeben von EPCOS AG Unternehmenskommunikation, Postfach 80 17 09, 81617 München, DEUTSCHLAND ++49 89 636 09, FAX (0 89) 636-2 26 89 EPCOS AG 2004. Vervielfältigung, Veröffentlichung, Verbreitung und Verwertung dieser Broschüre und ihres Inhalts ohne ausdrückliche Genehmigung der EPCOS AG nicht gestattet. Bestellungen unterliegen den vom ZVEI empfohlenen Allgemeinen Lieferbedingungen für Erzeugnisse und Leistungen der Elektroindustrie, soweit nichts anderes vereinbart wird. Diese Broschüre ersetzt die vorige Ausgabe. Fragen über Technik, Preise und Liefermöglichkeiten richten Sie bitte an den Ihnen nächstgelegenen Vertrieb der EPCOS AG oder an unsere Vertriebsgesellschaften im Ausland. Bauelemente können aufgrund technischer Erfordernisse Gefahrstoffe enthalten. Auskünfte darüber bitten wir unter Angabe des betreffenden Typs ebenfalls über die zuständige Vertriebsgesellschaft einzuholen. Published by EPCOS AG Corporate Communications, P.O. Box 80 17 09, 81617 Munich, GERMANY ++49 89 636 09, FAX (0 89) 636-2 26 89 EPCOS AG 2004. Reproduction, publication and dissemination of this brochure and the information contained therein without EPCOS’ prior express consent is prohibited. Purchase orders are subject to the General Conditions for the Supply of Products and Services of the Electrical and Electronics Industry recommended by the ZVEI (German Electrical and Electronic Manufacturers’ Association), unless otherwise agreed. This brochure replaces the previous edition. For questions on technology, prices and delivery please contact the Sales Offices of EPCOS AG or the international Representatives. Due to technical requirements components may contain dangerous substances. For information on the type in question please also contact one of our Sales Offices.