TOTAL POWER INT'L
3W, Ultra-Wide Input Range DIP, Single & Dual Output DC/DC Converters
Key Features
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Efficiency up to 83%
4200VDC Isolation
MTBF > 1,000,000 Hours
4:1 Wide Input Range
Complies With EN55022 Class B
All I/O Clearance and Creepage Distance
2.0 mm Min.
Temperature Performance -40] to +75]
Low Leakage Current
Low Isolation Capacitance
Meets UL1950/EN60950
MIW2100-Series power modules are specially designed to
provide ultra-high levels of isolation 4200VDC in a low profile 24-pin DIP
package. Operating input voltage ranges of 9-40VDC, 18-80VDC and
4:1
4200
VDC
Wide Range
I/O Isolation
36-160VDC which provide precisely regulated output voltages of 5V,
12V, {12V and {15VDC.
The -40] to +75] operating temperature range makes it ideal for
data communication equipments, mobile battery driven equipments,
distributed power systems, telecommunication equipments, mixed
analog/digital subsystems, process/machine control equipments,
computer peripheral systems and industrial robot systems.
EMI
The modules have a maximum power rating of 3W and a typical
full-load efficiency of 83%, continuous short circuit, EN55022 Class B
Low Profile
conducted noise compliance minimize design-in time, cost and eliminate
EN55022
the need for external filtering.
Block Diagram
Single Output
+Vin
Dual Output
+Vo
LC
Filter
+Vin
+Vo
LC
Filter
Com.
-Vo
-Vo
-Vin
PWM
Isolation
Ref.Amp
-Vin
PWM
Isolation
Ref.Amp
MIW2100 Series
Model Selection Guide
Model
Number
Input
Voltage
Output
Voltage
VDC
VDC
5
MIW2122
MIW2123
Output Current
Max.
mA
600
Input Current
Min.
mA
90
@Max. Load
mA (Typ.)
160
Reflected
Ripple
Current
@No Load
mA (Typ.)
mA (Typ.)
20
15
Efficiency
@Max. Load
% (Typ.)
78
12
250
37.5
151
{12
{125
{18.8
151
MIW2127
{15
{100
{15
151
83
MIW2132
5
600
90
80
78
24
( 9 ~ 40 )
MIW2126
MIW2133
83
83
12
250
37.5
75
{12
{125
{18.8
75
MIW2137
{15
{100
{15
75
83
MIW2142
5
600
90
35
78
MIW2143
12
250
37.5
33
{12
{125
{18.8
33
{15
{100
{15
33
MIW2136
MIW2146
48
( 18 ~ 80 )
110
( 36 ~ 160 )
MIW2147
5
8
3
83
83
83
83
83
Notes :
Absolute Maximum Ratings
Parameter
Input Surge Voltage
( 1000 mS )
10
Min.
Max.
Unit
24VDC Input Models
-0.7
50
VDC
48VDC Input Models
-0.7
100
VDC
VDC
110VDC Input Models
-0.7
180
Lead Temperature (1.5mm from case for 10 Sec.)
---
260
]
Internal Power Dissipation
---
2,500
mW
Exceeding the absolute maximum ratings of the unit could cause damage.
These are not continuous operating ratings.
1. Specifications typical at Ta=+25], resistive load,
nominal input voltage, rated output current unless
otherwise noted.
2. Transient recovery time is measured to within 1%
error band for a step change in output load of 75%
to 100%.
3. Ripple & Noise measurement bandwidth is 0-20
MHz.
4. These power converters require a minimum output
loading to maintain specified regulation.
5. Operation under no-load conditions will not
damage these modules; however, they may not
meet all specifications listed.
6. All DC/DC converters should be externally fused at
the front end for protection.
7. Other input and output voltage may be available,
please contact factory.
Environmental Specifications
8. Specifications subject to change without notice.
Parameter
Conditions
Min.
Max.
Unit
Operating Temperature
Ambient
-40
+75
]
Operating Temperature
Case
-40
+95
]
Storage Temperature
-40
+125
]
Humidity
---
95
%
Cooling
Conducted EMI
Free-Air Convection
EN55022 Class B
MIW2100 Series
Input Specifications
Parameter
Start Voltage
Under Voltage Shutdown
Model
Min.
Typ.
Max.
24V Input Models
8
8.5
9
48V Input Models
13
15
17
110V Input Models
26
30
34
24V Input Models
---
---
8.5
VDC
48V Input Models
---
---
16
110V Input Models
---
---
32
---
---
0.3
A
---
---
2000
mW
Reverse Polarity Input Current
Short Circuit Input Power
Unit
All Models
Input Filter
Pi Filter
Output Specifications
Parameter
Conditions
Min.
Typ.
Max.
Unit
---
{0.5
{1.0
%
Dual Output, Balanced Loads
---
{0.5
{2.0
%
Vin=Min. to Max.
---
{0.3
{0.5
%
Io=100% to 25%
---
{0.5
{1.0
%
5V Output Models
---
75
100
mV P-P
Output Voltage Accuracy
Output Voltage Balance
Line Regulation
Load Regulation
Ripple & Noise (20MHz)
Other Output Models
---
100
150
mV P-P
Over Line, Load & Temp.
---
---
180
mV P-P
---
---
15
mV rms
Over Power Protection
120
---
---
%
Transient Recovery Time
---
150
500
uS
Ripple & Noise (20MHz)
Ripple & Noise (20MHz)
Transient Response Deviation
25% Load Step Change
Temperature Coefficient
Output Short Circuit
---
{3
{6
%
---
{0.02
{0.05
%/]
Continuous
General Specifications
Parameter
Conditions
Min.
Typ.
Max.
Unit
Isolation Voltage Rated
60 Seconds
4200
---
---
VDC
Flash Tested for 1 Second
5000
---
---
VDC
Isolation Voltage Test
240VAC, 60Hz
---
---
2
uA
Isolation Resistance
Leakage Current
500VDC
1000
---
---
M[
Isolation Capacitance
100KHz,1V
---
7
13
pF
---
150
---
KHz
1000
---
---
K Hours
Switching Frequency
MTBF
MIL-HDBK-217F @ 25], Ground Benign
Capacitive Load
Models by Vout
Maximum Capacitive Load
5V
12V
{12V #
{15V #
Unit
1000
470
220
220
uF
# For each output
Input Fuse Selection Guide
24V Input Models
1000mA Slow - Blow Type
48V Input Models
500mA Slow - Blow Type
110V Input Models
300mA Slow - Blow Type
MIW2100 Series
Input Voltage Transient Rating
320
300
280
110VDC Input Models
260
240
Vin ( VDC )
220
200
180
160
140
48VDC Input Models
120
100
80
24VDC Input Models
60
40
0
10uS
100uS
1mS
10mS
100mS
MIW2100 Series
90
90
Efficiency (%)
100
Efficiency (%)
100
80
70
70
60
60
50
80
50
Low
Nom
High
Low
Nom
Input Voltage (V)
Efficiency vs Input Voltage ( Dual Output )
90
100
80
90
70
80
Efficiency (%)
Efficiency (%)
Efficiency vs Input Voltage ( Single Output )
60
50
60
50
30
40
20
40
60
Load Current (%)
20
80
100
60
100LFM
400LFM
Natural
convection
200LFM
40
20
0
〜
-40
50
60
70
80
Ambient Temperature
Derating Curve
10
20
40
60
80
Efficiency vs Output Load ( Dual Output )
100
80
30
Load Current (%)
Efficiency vs Output Load ( Single Output )
Output Power (%)
70
40
10
High
Input Voltage (V)
90
]
100
110
100
MIW2100 Series
Test Configurations
Input Reflected-Ripple Current Test Setup
Input reflected-ripple current is measured with a inductor
Lin (4.7uH) and Cin (220uF, ESR < 1.0[ at 100 kHz) to
simulated source impedance.
Capacitor Cin, offsets possible battery impedance.
Current ripple is measured at the input terminals of the
module, measurement bandwidth is 0-500KHz.
To Oscilloscope
+
Battery
+
+Vin
Lin
DC / DC
Converter
Current
Probe
Cin
+Out
-Vin
Load
-Out
Peak-to-Peak Output Noise Measurement Test
Use a Cout 0.47uF ceramic capacitor.
Scope measurement should be made by using a BNC
socket, measurement bandwidth is 0-20 MHz. Position the
load between 50 mm and 75 mm from the DC/DC Converter.
To provide protection in a fault (output overload) condition,
the unit is equipped with internal current limiting circuitry and
can endure current limiting for an unlimited duration. At the
point of current-limit inception, the unit shifts from voltage
control to current control. The unit operates normally once the
output current is brought back into its specified range.
Input Source Impedance
The power module should be connected to a low
ac-impedance input source. Highly inductive source
impedances can affect the stability of the power module.
In applications where power is supplied over long lines and
output loading is high, it may be necessary to use a capacitor
on the input to insure startup.
By using a good quality low Equivalent Series Resistance
(ESR < 1.0[ at 100 kHz) capacitor of a 4.7uF for the 24V
input devices and a 2.2uF for the 48V devices, capacitor
mounted close to the power module helps ensure stability of
the unit.
+
DC Power
Source
+Vin
+Out
Single Output
DC / DC
Converter
-Vin
+Vin
Copper Strip
Cout
+Vin
+
DC / DC
Converter
Load
Cin
-
Scope
+Out
-Vin
-Out
Resistive
Load
-Out
Output Ripple Reduction
+Out
A good quality low ESR capacitor placed as close as
practicable across the load will give the best ripple and noise
performance.
To reduce output ripple, it is recommended that 3.3uF
capacitors are used on output.
Dual Output
DC / DC
Converter
Com.
-Vin
-Out
Copper Strip
Cout
Scope
Cout
Scope
Resistive
Load
+
+Vin
Single Output
DC / DC
Converter
DC Power
Source
Design & Feature Considerations
+Out
-
-Vin
+
+Vin
Cout
Load
-Out
Maximum Capacitive Load
The MIW2100 series has limitation of maximum connected
capacitance on the output.
The power module may operate in current limiting mode
during start-up, affecting the ramp-up and the startup time.
Connect capacitors at the point of load for best
performance.
The maximum capacitance can be found in the data sheet.
Overcurrent Protection
DC Power
Source
-
+Out
Dual Output
DC / DC Com.
Converter
-Vin
-Out
Cout
Load
MIW2100 Series
Thermal Considerations
Many conditions affect the thermal performance of the
power module, such as orientation, airflow over the module,
and board spacing. To avoid exceeding the maximum
temperature rating of the components inside the power
module, the case temperature must be kept below 90°C.
The derating curves were determined from measurements
obtained in an experimental apparatus.
Position of air velocity
probe and thermocouple
15mm / 0.6in
Air Flow
50mm / 2in
DUT
Safety according to EN 60950 / UL 1950
Insulation between adjacent primary circuits or between
primary & secondary circuits:
Operational-,Basic- and Supplementary insulation for
working voltages up to 420 VDC /300 VAC.
Reinforced insulation for working voltages up to 210 VDC /
150 VAC.
Insulation between adjacent secondary circuits:
Operatonal-,Basic- Supplementary and Reinforced
insulation for working voltages up to 420 VDC /300 VAC.
Electromagnetic emission EN 55022 < B
Conducted and radiated emissions
MIW214X-types EN 55022 < A ; with external coupling
capacitor Cio=1 nF < B
MIW2100 Series
Mechanical Dimensions
Connecting Pin Patterns
Top View ( 2.54 mm / 0.1 inch grids )
Single Output
Side
2.54[0.100]
3.9[0.15]
0.6[0.024]
10.5[0.41]
0.20[0.008]
31.8[1.25]
2.0[0.08]
Bottom
15
24 23
Tolerance
Pin
20.3[0.80]
11 12
15.2[0.06]
1
2.54[0.10]
Dual Output
13
Millimeters
Inches
X.X{0.25
X.XX{0.01
X.XX{0.13
{0.05
X.XXX{0.005
{0.002
Pin Connections
Physical Characteristics
Pin
Single Output
Dual Output
1
+Vin
+Vin
11
No Pin
Common
12
-Vout
No Pin
13
+Vout
-Vout
15
No Pin
+Vout
23
-Vin
-Vin
24
-Vin
-Vin
31.8*20.3*10.2 mm
Case Size
:
Case Material
: Non-Conductive Black Plastic
Weight
: 16.2g
Flammability
: UL94V-0
1.25*0.8*0.40 inches
The MIW2100 converter is encapsulated in a low thermal resistance molding compound that has excellent resistance/electrical
characteristics over a wide temperature range or in high humidity environments.
The encapsulant and unit case are both rated to UL 94V-0 flammability specifications.
Leads are tin plated for improved solderability.