TE C-2266822 Should be contacted for the latest revision. Datasheet

7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
REVISION
2266822 -1
DESCRIPTION
A
2266822 -2
FINE CRIMP HEIGHT ADJUST
A
2266822 -5
MECHANICAL FEED
NON-CRIMP HEIGHT ADJUST
2266822 -7
A
FINE CRIMP HEIGHT ADJUST
4
CRIMP TOOLING KIT
-
-
2119653-1
5-18022-5
2119641-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
5-18022-5
-
-
1901094-3
8- 2266822 -4
1338683-8
2119799-1
2119653-1
8- 2266822 -5
1338683-8
2119950-1
-
5-18022-5
-
2119641-1
1901094-3
8- 2266822 -4
-
2119949-1
PNEUMATIC FEED
8- 2266822 -5
1338683-8
2161326-1
MECHANICAL FEED
NONE
2161326-1
5-18022-5
-
2119951-1
SMART APPLICATOR
SERVO
LATCH PLATE 12
1338683-8
2119949-1
SERVO LATCH PLATE
4
2119950-1
2119951-1
SMART APPLICATOR
FINE CRIMP HEIGHT ADJUST
A
A
SERVO LATCH PLATE
PNEUMATIC
CRIMP
WIRE
INSUL
SIZE
-
-
-
-
-
-
-
2168400-6
2168400-6
-
2119799-1
-
(QUANTITY 2)
-
-
-
(QUANTITY 2)
-
-
-
-
2063440-1
6
-
-
-
-
-
-
-
-
-
-
-
-
TYPE
-
F
O
2.54 mm [.100]
4.42 mm [.174]
APPLICATOR INSTRUCTIONS
408-10389
-
YAZAKI
TERMINAL DATA:
TERMINAL
YAZAKI TERMINAL
TERMINAL NAME:
WIRE STRIP LENGTH
n
5.00-5.50 mm [.197-.217 IN]
C
YAZAKI
TERMINAL
APPLICATION
SPECIFICATION
(A)7114-4140-02 Rev WA1738
-
-
WIRE STRIP LENGTH
TERMINAL
APPLICATION
SPECIFICATION
-
TERMINALS APPLIED
TE TERMINAL
(A) 1572595-1
YAZAKI
TERMINAL
(A) 7114-4140-02
C1__DWG_PN_1_0
C1__DWG_PN_1_1
13
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE SEAL
1572596-1
C1__DWG_PN_3_0
C1__DWG_PN_3_1
YAZAKI
SEAL
7158-3081-50
C1__DWG_PN_4_0
CABLE DIAMETER
C1__DWG_PN_4_1
-
(B)7116-4140-02 Rev WA1809
-
1.25mm2
1.00mm2
0.80mm2
0.50mm2
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
1.45+/-0.05 [.057+/-.002]
1.45+/-0.05 [.057+/-.002]
1.35+/-0.05 [.053+/-.002]
1.25+/-0.05 [.049+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
TE TERMINAL
(B) 1572594-1
6.4
W1__DWG_CRIMP_HT_1
6.4
W1__DWG_CRIMP_HT_2
7.4
W1__DWG_CRIMP_HT_3
8.5
W1__DWG_CRIMP_HT_4
WIRE
SIZE
9
CRIMP SPECIFICATION
13
YAZAKI
C2__DWG_PN_1_0
TERMINAL
(B) 7116-4140-02
C2__DWG_PN_1_1
W1__FA_SETTING_1
1.25mm2
1.00mm2
W1__FA_SETTING_2
0.80mm2
W1__FA_SETTING_3
0.50mm2
W1__FA_SETTING_4
C2__DWG_PN_2_0
-
-
6
C2__DWG_PN_2_1
1572596-1
W2__DWG_WGAUGE_4
-
-
C2__DWG_PN_4_1
-
C2__DWG_PN_4_2
C2__DWG_PN_3_3
-
C2__DWG_PN_4_3
-
CRIMP HEIGHT
mm [INCH]
W2__DWG_WGAUGE_3
14
CABLE DIAMETER
C2__DWG_PN_4_0
C2__DWG_PN_3_2
C2__DWG_PN_2_3
W2__DWG_WGAUGE_2
SEAL
-
13
7158-3081-50
C2__DWG_PN_3_1
C2__DWG_PN_2_2
W2__DWG_WGAUGE_1
YAZAKI
C2__DWG_PN_3_0
-
-
TE SEAL
-
TERMINALS APPLIED
C2__DWG_PN_1_3
CRIMP HEIGHT
mm [INCH]
15
INSULATION DIAMETER RANGE
(A)7114-4140-02 Rev WA1738
C2__DWG_PN_1_2
WIRE
SIZE
YAZAKI
n
5.00-5.50 mm [.197-.217 IN]
-
-
TERMINAL
YAZAKI TERMINAL
TERMINAL NAME:
INSULATION DIAMETER RANGE
13
YAZAKI
TERMINAL DATA:
CRIMP SPECIFICATION
-
CRIMP HEIGHT
9
REFERENCE SETTING
1.55+/-0.05 [.061+/-.002]
6.4
W2__DWG_CRIMP_HT_1
1.55+/-0.05 [.061+/-.002]
1.40+/-0.05 [.055+/-.002]
1.30+/-0.05 [.051+/-.002]
-
W2__FA_SETTING_3
8.5
W2__DWG_CRIMP_HT_4
-
W2__FA_SETTING_2
7.4
W2__DWG_CRIMP_HT_3
-
W2__FA_SETTING_1
6.4
W2__DWG_CRIMP_HT_2
-
-
W2__FA_SETTING_4
-
B
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
6
7
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2266822
2266822
2266822
2266822
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-4
-4
-5
-6
-
8
9
10
11
A
12
13
14
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
-
& 252.
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
15
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
CUT TO LENGTH AT ASSEMBLY.
1
-
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
1
-
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
AMP 4805 REV 31MAR2000
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
1
1
-
-77 -7
4.35 .
REVISIONS
DIST
A
66
P
LTR
1
1
-
-6
1
1
-
-5
1
1
1
1
1
-2
-
2119957-2
1803078-3
8-21084-0
2119640-1
2079988-1
2119641-1
-1
PART NO
1
1
-
DESCRIPTION
DATE
DWN
APVD
1
DEVELOPMENT
19JUN2015
JH
UG
A
RELEASED
21JUL2015
JH
CT
2063440-1
-
APPLICATOR DATA
1
PART NUMBERS REQUIRED
PNEUMATIC FEED
SERVO
LATCH PLATE
2266822 -6
7- 2266822 -7
CONVERT TO
MECHANICAL
FINE CRIMP HEIGHT ADJUST
A
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
LOC
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
APPLICATOR SHIM PACK
SPACER, PRECISION
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DESCRIPTION
1
2119957-2
1
1803078-3
1
8-21084-0_GATD
1
2119640-1
1
2079988_GATD
1
2119641-1
260
259
252
250
249
248
ITEM
NO
1
-
1
1
1
1
-
1
1
1
1
REF
1
1
2
1
1
1
2
1
3
1
1
4
2
1
1
1
-
-
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
-
1
-
1
1
1
1
-
1
-
1
1
1
1
1
1
1
2
1
2
-
-
-
-
-
-
1
1
1
1
-
1
-
-
-
1
2
1
1
mm
MATERIAL
-
1
2119798-1
1-22279-3
2161314-1
2119082-1
2079764-1
2119083-1
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
2119944-1
1-690438-0
455888-5
2079383-4
1803096-1
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
1-2168083-3
1338683-8
2168400-1
1-2168083-0
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
1-2119656-7
2161311-1
1-2079383-5
2119645-1
2119957-1
1-2119644-2
2119085-1
2119092-1
1752356-3
2079383-5
2161328-1
1320908-8
2119959-6
455888-3
22283-1
240792-1
1320928-4
2168083-2
1-18028-2
1803013-1
3-22280-3
1-356885-4
2119805-7
318059-9
2-1633922-7
1-1803080-1
2-238011-7
1803248-3
1-455888-6
3-456407-8
-1
PART NO
1
1
1
1
1
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
1
REF REF
1
-
1
-
REF REF
1
-
1
1
1
1
2
1
2
1
2
1
1
1
1
-
1
-
2
1
2
-
2
1
-
1
3
1
3
1
-
1
-
1
1
1
-
1
-
4
1
4
2
4
2
1
2
1
1
1
1
1
1
1
-
1
-
-
1
-
-
-
-
1
-
1
-
1
1
1
1
1
-
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
1
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
2
1
2
1
2
1
1
1
1
1
1
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
-
-
-
-
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
-6
1
-5
-2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
1
-77 -7
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
-
1
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
1
1
2
1
1
1
2
1
3
1
1
1
1
4
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
DWN
19JUN2015
CHK
19JUN2015
APVD
19JUN2015
J.HOU
L.ZHANG
U.GUO
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2161314
1
2119082-1
1
2079764
1
2119083
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
2119944-1
1
1-690438-0
1
455888-5
2
2079383-4
1
1803096-1
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
1-2168083-3
1
1338683-8
4
2168400-1
2
1-2168083-0
1
5018030-1
1
811242-5
1
690753-2
3
18023-9
1
2119652
1
2119653
1
1-2119656-7_MOD
1
2161311
1
1-2079383-5
1
2119645
1
2119957-1
1
1-2119644-2
1
2119085
1
2119092-1
1
1752356-3
2
2079383-5
1
2161328
1
1320908-8
1
2119959-6
1
455888-3
2
SIMP_22283-1
1
240792-1
1
1320928-4
1
2168083-2
2
1-18028-2
1
1803013-1
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-7
1
318059-9
1
2-1633922-7
..
1
ITEM_7
..
1
ITEM_6
1
1-1803080-1
1
2-238011-7
1
1803248-3
1
1-455888-6
1
3-456407-8
247
246
245
244
243
242
240
239
238
213
198
172
166
164
163
137
136
135
133
117
96
82
79
78
71
67
66
63
62
60
59
57
56
54
53
52
51
50
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
28
27
25
24
21
20
19
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
-
1
1-22279-3_SIMP
TE Connectivity
APPLICATION SPEC
-
1
2119798-1
DESCRIPTION
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DETENT PIN
SPRING, COMPRESSION
RAM, STEPPED, ATLANTIC, SF, NON-ADJ
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
FEED FINGER ASSEMBLY,SF
FRONT STRIP GUIDE
SPACER, CRIMPER
SCR, BHSC, RoHS (M4 X 8)
EXTENSION PLATE
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
SCR, SKT HD CAP, RoHS, M3 X 16
FEED PAWL
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 10
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, STEPPED, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 40)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
Ocean Side Feed
Applicator
-
DRAWING NO
2266822
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
A
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
MECHANICAL
6
6
A
D
59
2
247
246
260
44
7 252
245
7
53
63
238
35
5
166
8
242
2
57 REF
2
SHEAR DEPRESSOR DETAIL
2
6
8
82
1
136
1
34 REF
2
51
C
3
56
TERMINAL SUPPORT LOCATION
1
4
SERVO
LATCH PLATE
4
11
33
24
30
SERVO FEEDER
NOT INCLUDED
117 REF
2
41
67
164
213
57
A
10
15 79
20
78
21
B
9
1
ITEM 30 LOCATED AT
FRONT HOLES
12
29
27
30mm STROKE
30mm STROKE
30 REF
29 REF
25
CAM POSITIONS
14
19
96
47
5
66
A
30mm STROKE
28
135
198
B
6.4 # 0.5
REF
52
172
133
D
243
259
137
REF
5.3 REF
2
244
59
240
-
2
50
163
C
-
-
62
39
249
A
APVD
37
38
56
250
DWN
40
239
PNEUMATIC
DATE
11
46
32
34
54
8
1
60
54
10
20
1
248
48
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
19JUN2015
CHK
19JUN2015
APVD
19JUN2015
J.HOU
L.ZHANG
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2266822
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
2- 2266822 -1
DESCRIPTION
A
2- 2266822 -2
D
6
FEED TYPE
FINE CRIMP HEIGHT ADJUST
A
FINE CRIMP HEIGHT ADJUST
A
FINE CRIMP HEIGHT ADJUST
SERVO LATCH PLATE
2- 2266822 -7
A
FINE CRIMP HEIGHT ADJUST
NONE
CRIMP TOOLING KIT
MECHANICAL FEED
1338683-8
2161326-1
-
8- 2266822 -4
5-18022-5
1338683-8
-
-
8- 2266822 -5
1338683-8
2119950-1
-
5-18022-5
-
2119949-1
PNEUMATIC FEED
8- 2266822 -4
-
2161326-1
MECHANICAL FEED
8- 2266822 -5
1338683-8
2119951-1
SMART APPLICATOR
5-18022-5
-
2119949-1
SERVO LATCH PLATE
-
2119950-1
2119951-1
SMART APPLICATOR
4
CRIMP
5-18022-5
-
-
2119799-1
-
-
1901094-3
2119653-2
1901094-3
-
2119653-2
2119641-2
-
-
2119641-2
WIRE
INSUL
-
-
-
-
2168400-6
(QUANTITY 2)
2119799-1
-
-
-
2168400-6
-
-
-
-
(QUANTITY 2)
-
6
-
-
-
-
2063440-1
-
-
-
-
-
-
-
-
TYPE
-
F
O
2.54 mm [.100]
4.42 mm [.174]
APPLICATOR INSTRUCTIONS
408-10389
-
-
YAZAKI
TERMINAL DATA:
TERMINAL
YAZAKI TERMINAL
TERMINAL NAME:
WIRE STRIP LENGTH
n
5.00-5.50 mm [.197-.217 IN]
C
YAZAKI
TERMINAL
APPLICATION
SPECIFICATION
(A)7114-4140-02 Rev WA1738
-
-
WIRE STRIP LENGTH
TERMINAL
APPLICATION
SPECIFICATION
-
TERMINALS APPLIED
TE TERMINAL
(A) 1572595-1
WIRE
SIZE
1.25mm2
1.00mm2
0.80mm2
0.50mm2
YAZAKI
C1__DWG_PN_1_0
TERMINAL
(A) 7114-4140-02
C1__DWG_PN_1_1
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE SEAL
C1__DWG_PN_3_0
1572596-1
C1__DWG_PN_3_1
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
1.45+/-0.05 [.057+/-.002]
1.45+/-0.05 [.057+/-.002]
1.35+/-0.05 [.053+/-.002]
1.25+/-0.05 [.049+/-.002]
YAZAKI
SEAL
7158-3081-50
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
6.4
6.4
7.4
8.5
-
CRIMP SPECIFICATION
-
INSULATION DIAMETER RANGE
(A)7114-4140-02 Rev WA1738
-
(B)7116-4140-02 Rev WA1809
-
12
-
-
-
-
TERMINALS APPLIED
12
TE TERMINAL
CABLE DIAMETER
C1__DWG_PN_4_0
YAZAKI
n
5.00-5.50 mm [.197-.217 IN]
-
-
TERMINAL
YAZAKI TERMINAL
TERMINAL NAME:
INSULATION DIAMETER RANGE
12
YAZAKI
TERMINAL DATA:
CRIMP SPECIFICATION
(B) 1572594-1
C1__DWG_PN_4_1
WIRE
SIZE
9
W1__FA_SETTING_1
1.25mm2
1.00mm2
W1__FA_SETTING_2
0.80mm2
W1__FA_SETTING_3
0.50mm2
W1__FA_SETTING_4
C2__DWG_PN_1_0
YAZAKI
TERMINAL
C2__DWG_PN_2_0
C2__DWG_PN_2_1
TE SEAL
YAZAKI
C2__DWG_PN_3_0
1572596-1
SEAL
7158-3081-50
C2__DWG_PN_3_1
C2__DWG_PN_3_2
C2__DWG_PN_4_2
C2__DWG_PN_1_3
C2__DWG_PN_2_3
C2__DWG_PN_3_3
C2__DWG_PN_4_3
W2__DWG_WGAUGE_2
W2__DWG_WGAUGE_3
W2__DWG_WGAUGE_4
-
C2__DWG_PN_4_1
C2__DWG_PN_2_2
W2__DWG_WGAUGE_1
-
CRIMP HEIGHT
9
REFERENCE SETTING
1.55+/-0.05 [.061+/-.002]
6.4
W2__DWG_CRIMP_HT_1
1.55+/-0.05 [.061+/-.002]
1.40+/-0.05 [.055+/-.002]
1.30+/-0.05 [.051+/-.002]
13
-
-
W2__FA_SETTING_3
8.5
W2__DWG_CRIMP_HT_4
-
W2__FA_SETTING_2
7.4
W2__DWG_CRIMP_HT_3
6
W2__FA_SETTING_1
6.4
W2__DWG_CRIMP_HT_2
-
CABLE DIAMETER
C2__DWG_PN_4_0
C2__DWG_PN_1_2
CRIMP HEIGHT
mm [INCH]
-
14
12
(B) 7116-4140-02
C2__DWG_PN_1_1
-
W2__FA_SETTING_4
-
1
B
2
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
RECOMMENDED SPARE PARTS
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
2266822 -4
2266822 -4
2266822 -5
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
A
11
12
13
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
AMP 4805 REV 31MAR2000
-
1
& 152.
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
-
1
14
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
2063440-1
-
SIZE
A
-
-
APPLICATOR DATA
REVISIONS
DIST
PART NUMBERS REQUIRED
PNEUMATIC FEED
PNEUMATIC
2- 2266822 -5
A
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
7- 2266822 -7
APPLICATOR STYLE CONVERSION CHART
LOC
1
1
1
CUT TO LENGTH AT ASSEMBLY.
-
-
1
1
-
1
1
-
1
1
1
1
1
1
-
-77 -27 -25 -22 -21
1803078-3
2119782-1
2119640-1
2079988-1
PART NO
SPACER, PRECISION
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
DESCRIPTION
1
1803078-3
1
2119782
1
2119640-1
1
2079988_GATD
-
259
251
250
249
1
1
1
-
1
1
1
1
1
1
1
1
1
-
1
2
-
-
-
-
-
-
-
1
1
-
-
1
-
-
-
1
2
1
REF
1
1-22279-3
2119082-1
2079764-1
2119083-1
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-8
2161312-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
2119944-1
1-690438-0
455888-5
2079383-4
1803096-1
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
1-2168083-3
1338683-8
1-2168083-0
5018030-1
811242-5
690753-2
18023-9
2119652-1
1-2079383-5
2119645-1
2119957-1
1-2119644-2
1752356-3
2079383-5
2161328-1
1320908-8
2119959-6
455888-3
22283-1
240792-1
1320928-4
2168083-2
1-18028-2
1803013-1
3-22280-3
1-356885-4
2119805-7
318059-9
2-1633922-7
1-1803080-1
2-238011-7
1803248-3
1-455888-6
3-456407-8
1
1
1
1
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
1
1
1
4
1
4
-
4
-
1
-
1
1
1
1
1
1
1
-
1
-
-
1
-
-
1
REF
-
-
1
-
-
REF
1
-
1
1
1
1
2
1
2
1
2
1
1
1
1
1
1
-
2
1
2
1
2
1
3
1
3
-
3
-
1
1
1
-
1
-
2
1
2
1
2
1
1
1
1
1
1
1
-
1
-
-
1
-
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
2
1
2
1
2
1
1
1
1
1
1
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
-
-
-
-
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
1
1
1
1
4
1
1
1
1
1
1
2
1
1
1
2
1
3
1
1
1
2
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
19JUN2015
CHK
19JUN2015
APVD
19JUN2015
J.HOU
L.ZHANG
U.GUO
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2079764
1
2119083
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
1-2119656-8_MOD
1
2161312
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
2119944-1
1
1-690438-0
1
455888-5
2
2079383-4
1
1803096-1
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
5-18022-5
1
1-2168083-3
1
1338683-8
2
1-2168083-0
1
5018030-1
1
811242-5
1
690753-2
3
18023-9
1
2119652
1
1-2079383-5
1
2119645
1
2119957-1
1
1-2119644-2
1
1752356-3
2
2079383-5
1
2161328
1
1320908-8
1
2119959-6
1
455888-3
2
SIMP_22283-1
1
240792-1
1
1320928-4
1
2168083-2
2
1-18028-2
1
1803013-1
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-7
1
318059-9
1
2-1633922-7
..
1
ITEM_7
..
1
ITEM_6
1
1-1803080-1
1
2-238011-7
1
1803248-3
1
1-455888-6
1
3-456407-8
246
244
243
242
240
239
238
213
198
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
117
96
82
79
78
71
67
66
63
62
59
57
56
53
52
51
50
49
48
41
40
39
38
34
33
32
30
29
28
27
25
24
21
20
19
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
-
1
2119082-1
TE Connectivity
APPLICATION SPEC
-
1
1-22279-3_SIMP
DESCRIPTION
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, STEPPED, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
FEED FINGER ASSEMBLY,SF
FRONT STRIP GUIDE
SPACER, CRIMPER
SCR, BHSC, RoHS (M4 X 8)
EXTENSION PLATE
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
SCR, SKT HD CAP, RoHS, M3 X 16
FEED PAWL
SCR, SKT HD CAP, RoHS, M4 X 10
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 40)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PART NO
-77 -27 -25 -22 -21
ITEM
NO
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
1
1
Ocean Side Feed
Applicator
-
DRAWING NO
2266822
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
-
-
-
40
145
38
239
246
39
59
140
152
7
56
2
REF
5
D
5.3 REF
2
2
57
244
7 139
REF
SHEAR DEPRESSOR DETAIL
243
PNEUMATIC
250
53
2
249
A
8
63
166
242
2
6
6.4 # 0.5
238
REF
8
50
163
59
34
259
82
136
137
C
1
52
1
C
2
3
51
56
REF
TERMINAL SUPPORT LOCATION
172
1
4
28
SERVO
LATCH PLATE
5
41
240
133
4
135
198
164
11
33
A
SERVO FEEDER
NOT INCLUDED
66
2
67
24
14
213
A
30
79
57
19
B
21
96
9
1
12
29
ITEM 30 LOCATED AT
FRONT HOLES
30
25
CAM POSITIONS
29
27
REF
REF
30mm STROKE
30mm STROKE
142
13
20
10
78
117 REF
30mm STROKE
APVD
62
6
A
B
DWN
251
MECHANICAL
D
DATE
141
151
32
34
143
8
1
144
143
10
1
20
11
48
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
19JUN2015
CHK
19JUN2015
APVD
19JUN2015
J.HOU
L.ZHANG
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2266822
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A
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