7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2266822 -1 DESCRIPTION A 2266822 -2 FINE CRIMP HEIGHT ADJUST A 2266822 -5 MECHANICAL FEED NON-CRIMP HEIGHT ADJUST 2266822 -7 A FINE CRIMP HEIGHT ADJUST 4 CRIMP TOOLING KIT - - 2119653-1 5-18022-5 2119641-1 - - - - - - - - - - - - - - - - 5-18022-5 - - 1901094-3 8- 2266822 -4 1338683-8 2119799-1 2119653-1 8- 2266822 -5 1338683-8 2119950-1 - 5-18022-5 - 2119641-1 1901094-3 8- 2266822 -4 - 2119949-1 PNEUMATIC FEED 8- 2266822 -5 1338683-8 2161326-1 MECHANICAL FEED NONE 2161326-1 5-18022-5 - 2119951-1 SMART APPLICATOR SERVO LATCH PLATE 12 1338683-8 2119949-1 SERVO LATCH PLATE 4 2119950-1 2119951-1 SMART APPLICATOR FINE CRIMP HEIGHT ADJUST A A SERVO LATCH PLATE PNEUMATIC CRIMP WIRE INSUL SIZE - - - - - - - 2168400-6 2168400-6 - 2119799-1 - (QUANTITY 2) - - - (QUANTITY 2) - - - - 2063440-1 6 - - - - - - - - - - - - TYPE - F O 2.54 mm [.100] 4.42 mm [.174] APPLICATOR INSTRUCTIONS 408-10389 - YAZAKI TERMINAL DATA: TERMINAL YAZAKI TERMINAL TERMINAL NAME: WIRE STRIP LENGTH n 5.00-5.50 mm [.197-.217 IN] C YAZAKI TERMINAL APPLICATION SPECIFICATION (A)7114-4140-02 Rev WA1738 - - WIRE STRIP LENGTH TERMINAL APPLICATION SPECIFICATION - TERMINALS APPLIED TE TERMINAL (A) 1572595-1 YAZAKI TERMINAL (A) 7114-4140-02 C1__DWG_PN_1_0 C1__DWG_PN_1_1 13 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE SEAL 1572596-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 YAZAKI SEAL 7158-3081-50 C1__DWG_PN_4_0 CABLE DIAMETER C1__DWG_PN_4_1 - (B)7116-4140-02 Rev WA1809 - 1.25mm2 1.00mm2 0.80mm2 0.50mm2 W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.45+/-0.05 [.057+/-.002] 1.45+/-0.05 [.057+/-.002] 1.35+/-0.05 [.053+/-.002] 1.25+/-0.05 [.049+/-.002] CRIMP HEIGHT REFERENCE SETTING TE TERMINAL (B) 1572594-1 6.4 W1__DWG_CRIMP_HT_1 6.4 W1__DWG_CRIMP_HT_2 7.4 W1__DWG_CRIMP_HT_3 8.5 W1__DWG_CRIMP_HT_4 WIRE SIZE 9 CRIMP SPECIFICATION 13 YAZAKI C2__DWG_PN_1_0 TERMINAL (B) 7116-4140-02 C2__DWG_PN_1_1 W1__FA_SETTING_1 1.25mm2 1.00mm2 W1__FA_SETTING_2 0.80mm2 W1__FA_SETTING_3 0.50mm2 W1__FA_SETTING_4 C2__DWG_PN_2_0 - - 6 C2__DWG_PN_2_1 1572596-1 W2__DWG_WGAUGE_4 - - C2__DWG_PN_4_1 - C2__DWG_PN_4_2 C2__DWG_PN_3_3 - C2__DWG_PN_4_3 - CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_3 14 CABLE DIAMETER C2__DWG_PN_4_0 C2__DWG_PN_3_2 C2__DWG_PN_2_3 W2__DWG_WGAUGE_2 SEAL - 13 7158-3081-50 C2__DWG_PN_3_1 C2__DWG_PN_2_2 W2__DWG_WGAUGE_1 YAZAKI C2__DWG_PN_3_0 - - TE SEAL - TERMINALS APPLIED C2__DWG_PN_1_3 CRIMP HEIGHT mm [INCH] 15 INSULATION DIAMETER RANGE (A)7114-4140-02 Rev WA1738 C2__DWG_PN_1_2 WIRE SIZE YAZAKI n 5.00-5.50 mm [.197-.217 IN] - - TERMINAL YAZAKI TERMINAL TERMINAL NAME: INSULATION DIAMETER RANGE 13 YAZAKI TERMINAL DATA: CRIMP SPECIFICATION - CRIMP HEIGHT 9 REFERENCE SETTING 1.55+/-0.05 [.061+/-.002] 6.4 W2__DWG_CRIMP_HT_1 1.55+/-0.05 [.061+/-.002] 1.40+/-0.05 [.055+/-.002] 1.30+/-0.05 [.051+/-.002] - W2__FA_SETTING_3 8.5 W2__DWG_CRIMP_HT_4 - W2__FA_SETTING_2 7.4 W2__DWG_CRIMP_HT_3 - W2__FA_SETTING_1 6.4 W2__DWG_CRIMP_HT_2 - - W2__FA_SETTING_4 - B 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY 6 7 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2266822 2266822 2266822 2266822 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. -4 -4 -5 -6 - 8 9 10 11 A 12 13 14 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 - & 252. 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 15 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. CUT TO LENGTH AT ASSEMBLY. 1 - TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF 1 - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. AMP 4805 REV 31MAR2000 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - 1 1 - -77 -7 4.35 . REVISIONS DIST A 66 P LTR 1 1 - -6 1 1 - -5 1 1 1 1 1 -2 - 2119957-2 1803078-3 8-21084-0 2119640-1 2079988-1 2119641-1 -1 PART NO 1 1 - DESCRIPTION DATE DWN APVD 1 DEVELOPMENT 19JUN2015 JH UG A RELEASED 21JUL2015 JH CT 2063440-1 - APPLICATOR DATA 1 PART NUMBERS REQUIRED PNEUMATIC FEED SERVO LATCH PLATE 2266822 -6 7- 2266822 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST A APPLICATOR STYLE CONVERSION CHART FEED TYPE LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 APPLICATOR SHIM PACK SPACER, PRECISION O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DESCRIPTION 1 2119957-2 1 1803078-3 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 260 259 252 250 249 248 ITEM NO 1 - 1 1 1 1 - 1 1 1 1 REF 1 1 2 1 1 1 2 1 3 1 1 4 2 1 1 1 - - 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 - 1 - 1 1 1 1 - 1 - 1 1 1 1 1 1 1 2 1 2 - - - - - - 1 1 1 1 - 1 - - - 1 2 1 1 mm MATERIAL - 1 2119798-1 1-22279-3 2161314-1 2119082-1 2079764-1 2119083-1 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 1-690438-0 455888-5 2079383-4 1803096-1 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 1-2168083-3 1338683-8 2168400-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 1-2119656-7 2161311-1 1-2079383-5 2119645-1 2119957-1 1-2119644-2 2119085-1 2119092-1 1752356-3 2079383-5 2161328-1 1320908-8 2119959-6 455888-3 22283-1 240792-1 1320928-4 2168083-2 1-18028-2 1803013-1 3-22280-3 1-356885-4 2119805-7 318059-9 2-1633922-7 1-1803080-1 2-238011-7 1803248-3 1-455888-6 3-456407-8 -1 PART NO 1 1 1 1 1 1 1 REF REF REF REF - - - 1 - - 1 - 1 REF REF 1 - 1 - REF REF 1 - 1 1 1 1 2 1 2 1 2 1 1 1 1 - 1 - 2 1 2 - 2 1 - 1 3 1 3 1 - 1 - 1 1 1 - 1 - 4 1 4 2 4 2 1 2 1 1 1 1 1 1 1 - 1 - - 1 - - - - 1 - 1 - 1 1 1 1 1 - 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 - - - - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 -6 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) 1 -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: 1 1 2 1 1 1 2 1 3 1 1 1 1 4 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 DWN 19JUN2015 CHK 19JUN2015 APVD 19JUN2015 J.HOU L.ZHANG U.GUO WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2161314 1 2119082-1 1 2079764 1 2119083 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 1-690438-0 1 455888-5 2 2079383-4 1 1803096-1 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 1-2168083-3 1 1338683-8 4 2168400-1 2 1-2168083-0 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2119652 1 2119653 1 1-2119656-7_MOD 1 2161311 1 1-2079383-5 1 2119645 1 2119957-1 1 1-2119644-2 1 2119085 1 2119092-1 1 1752356-3 2 2079383-5 1 2161328 1 1320908-8 1 2119959-6 1 455888-3 2 SIMP_22283-1 1 240792-1 1 1320928-4 1 2168083-2 2 1-18028-2 1 1803013-1 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-7 1 318059-9 1 2-1633922-7 .. 1 ITEM_7 .. 1 ITEM_6 1 1-1803080-1 1 2-238011-7 1 1803248-3 1 1-455888-6 1 3-456407-8 247 246 245 244 243 242 240 239 238 213 198 172 166 164 163 137 136 135 133 117 96 82 79 78 71 67 66 63 62 60 59 57 56 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 27 25 24 21 20 19 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - - 1 1-22279-3_SIMP TE Connectivity APPLICATION SPEC - 1 2119798-1 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DETENT PIN SPRING, COMPRESSION RAM, STEPPED, ATLANTIC, SF, NON-ADJ CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF FRONT STRIP GUIDE SPACER, CRIMPER SCR, BHSC, RoHS (M4 X 8) EXTENSION PLATE DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 SCR, SKT HD CAP, RoHS, M3 X 16 FEED PAWL SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, STEPPED, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 40) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION DRAG, TERMINAL STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean Side Feed Applicator - DRAWING NO 2266822 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL 6 6 A D 59 2 247 246 260 44 7 252 245 7 53 63 238 35 5 166 8 242 2 57 REF 2 SHEAR DEPRESSOR DETAIL 2 6 8 82 1 136 1 34 REF 2 51 C 3 56 TERMINAL SUPPORT LOCATION 1 4 SERVO LATCH PLATE 4 11 33 24 30 SERVO FEEDER NOT INCLUDED 117 REF 2 41 67 164 213 57 A 10 15 79 20 78 21 B 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 29 27 30mm STROKE 30mm STROKE 30 REF 29 REF 25 CAM POSITIONS 14 19 96 47 5 66 A 30mm STROKE 28 135 198 B 6.4 # 0.5 REF 52 172 133 D 243 259 137 REF 5.3 REF 2 244 59 240 - 2 50 163 C - - 62 39 249 A APVD 37 38 56 250 DWN 40 239 PNEUMATIC DATE 11 46 32 34 54 8 1 60 54 10 20 1 248 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 19JUN2015 CHK 19JUN2015 APVD 19JUN2015 J.HOU L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266822 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2266822 -1 DESCRIPTION A 2- 2266822 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST A FINE CRIMP HEIGHT ADJUST A FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 2- 2266822 -7 A FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT MECHANICAL FEED 1338683-8 2161326-1 - 8- 2266822 -4 5-18022-5 1338683-8 - - 8- 2266822 -5 1338683-8 2119950-1 - 5-18022-5 - 2119949-1 PNEUMATIC FEED 8- 2266822 -4 - 2161326-1 MECHANICAL FEED 8- 2266822 -5 1338683-8 2119951-1 SMART APPLICATOR 5-18022-5 - 2119949-1 SERVO LATCH PLATE - 2119950-1 2119951-1 SMART APPLICATOR 4 CRIMP 5-18022-5 - - 2119799-1 - - 1901094-3 2119653-2 1901094-3 - 2119653-2 2119641-2 - - 2119641-2 WIRE INSUL - - - - 2168400-6 (QUANTITY 2) 2119799-1 - - - 2168400-6 - - - - (QUANTITY 2) - 6 - - - - 2063440-1 - - - - - - - - TYPE - F O 2.54 mm [.100] 4.42 mm [.174] APPLICATOR INSTRUCTIONS 408-10389 - - YAZAKI TERMINAL DATA: TERMINAL YAZAKI TERMINAL TERMINAL NAME: WIRE STRIP LENGTH n 5.00-5.50 mm [.197-.217 IN] C YAZAKI TERMINAL APPLICATION SPECIFICATION (A)7114-4140-02 Rev WA1738 - - WIRE STRIP LENGTH TERMINAL APPLICATION SPECIFICATION - TERMINALS APPLIED TE TERMINAL (A) 1572595-1 WIRE SIZE 1.25mm2 1.00mm2 0.80mm2 0.50mm2 YAZAKI C1__DWG_PN_1_0 TERMINAL (A) 7114-4140-02 C1__DWG_PN_1_1 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE SEAL C1__DWG_PN_3_0 1572596-1 C1__DWG_PN_3_1 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.45+/-0.05 [.057+/-.002] 1.45+/-0.05 [.057+/-.002] 1.35+/-0.05 [.053+/-.002] 1.25+/-0.05 [.049+/-.002] YAZAKI SEAL 7158-3081-50 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 6.4 6.4 7.4 8.5 - CRIMP SPECIFICATION - INSULATION DIAMETER RANGE (A)7114-4140-02 Rev WA1738 - (B)7116-4140-02 Rev WA1809 - 12 - - - - TERMINALS APPLIED 12 TE TERMINAL CABLE DIAMETER C1__DWG_PN_4_0 YAZAKI n 5.00-5.50 mm [.197-.217 IN] - - TERMINAL YAZAKI TERMINAL TERMINAL NAME: INSULATION DIAMETER RANGE 12 YAZAKI TERMINAL DATA: CRIMP SPECIFICATION (B) 1572594-1 C1__DWG_PN_4_1 WIRE SIZE 9 W1__FA_SETTING_1 1.25mm2 1.00mm2 W1__FA_SETTING_2 0.80mm2 W1__FA_SETTING_3 0.50mm2 W1__FA_SETTING_4 C2__DWG_PN_1_0 YAZAKI TERMINAL C2__DWG_PN_2_0 C2__DWG_PN_2_1 TE SEAL YAZAKI C2__DWG_PN_3_0 1572596-1 SEAL 7158-3081-50 C2__DWG_PN_3_1 C2__DWG_PN_3_2 C2__DWG_PN_4_2 C2__DWG_PN_1_3 C2__DWG_PN_2_3 C2__DWG_PN_3_3 C2__DWG_PN_4_3 W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 W2__DWG_WGAUGE_4 - C2__DWG_PN_4_1 C2__DWG_PN_2_2 W2__DWG_WGAUGE_1 - CRIMP HEIGHT 9 REFERENCE SETTING 1.55+/-0.05 [.061+/-.002] 6.4 W2__DWG_CRIMP_HT_1 1.55+/-0.05 [.061+/-.002] 1.40+/-0.05 [.055+/-.002] 1.30+/-0.05 [.051+/-.002] 13 - - W2__FA_SETTING_3 8.5 W2__DWG_CRIMP_HT_4 - W2__FA_SETTING_2 7.4 W2__DWG_CRIMP_HT_3 6 W2__FA_SETTING_1 6.4 W2__DWG_CRIMP_HT_2 - CABLE DIAMETER C2__DWG_PN_4_0 C2__DWG_PN_1_2 CRIMP HEIGHT mm [INCH] - 14 12 (B) 7116-4140-02 C2__DWG_PN_1_1 - W2__FA_SETTING_4 - 1 B 2 GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - 2266822 -4 2266822 -4 2266822 -5 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 A 11 12 13 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. AMP 4805 REV 31MAR2000 - 1 & 152. MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. - 1 14 66 P LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 2063440-1 - SIZE A - - APPLICATOR DATA REVISIONS DIST PART NUMBERS REQUIRED PNEUMATIC FEED PNEUMATIC 2- 2266822 -5 A CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2266822 -7 APPLICATOR STYLE CONVERSION CHART LOC 1 1 1 CUT TO LENGTH AT ASSEMBLY. - - 1 1 - 1 1 - 1 1 1 1 1 1 - -77 -27 -25 -22 -21 1803078-3 2119782-1 2119640-1 2079988-1 PART NO SPACER, PRECISION FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI DESCRIPTION 1 1803078-3 1 2119782 1 2119640-1 1 2079988_GATD - 259 251 250 249 1 1 1 - 1 1 1 1 1 1 1 1 1 - 1 2 - - - - - - - 1 1 - - 1 - - - 1 2 1 REF 1 1-22279-3 2119082-1 2079764-1 2119083-1 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-8 2161312-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 1-690438-0 455888-5 2079383-4 1803096-1 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 1-2168083-3 1338683-8 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 1-2079383-5 2119645-1 2119957-1 1-2119644-2 1752356-3 2079383-5 2161328-1 1320908-8 2119959-6 455888-3 22283-1 240792-1 1320928-4 2168083-2 1-18028-2 1803013-1 3-22280-3 1-356885-4 2119805-7 318059-9 2-1633922-7 1-1803080-1 2-238011-7 1803248-3 1-455888-6 3-456407-8 1 1 1 1 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 4 1 4 - 4 - 1 - 1 1 1 1 1 1 1 - 1 - - 1 - - 1 REF - - 1 - - REF 1 - 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 - 2 1 2 1 2 1 3 1 3 - 3 - 1 1 1 - 1 - 2 1 2 1 2 1 1 1 1 1 1 1 - 1 - - 1 - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 - - - - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 1 1 1 1 4 1 1 1 1 1 1 2 1 1 1 2 1 3 1 1 1 2 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 19JUN2015 CHK 19JUN2015 APVD 19JUN2015 J.HOU L.ZHANG U.GUO WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2079764 1 2119083 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-8_MOD 1 2161312 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 1-690438-0 1 455888-5 2 2079383-4 1 1803096-1 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 1-2168083-3 1 1338683-8 2 1-2168083-0 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2119652 1 1-2079383-5 1 2119645 1 2119957-1 1 1-2119644-2 1 1752356-3 2 2079383-5 1 2161328 1 1320908-8 1 2119959-6 1 455888-3 2 SIMP_22283-1 1 240792-1 1 1320928-4 1 2168083-2 2 1-18028-2 1 1803013-1 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-7 1 318059-9 1 2-1633922-7 .. 1 ITEM_7 .. 1 ITEM_6 1 1-1803080-1 1 2-238011-7 1 1803248-3 1 1-455888-6 1 3-456407-8 246 244 243 242 240 239 238 213 198 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 117 96 82 79 78 71 67 66 63 62 59 57 56 53 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 27 25 24 21 20 19 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - - 1 2119082-1 TE Connectivity APPLICATION SPEC - 1 1-22279-3_SIMP DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, STEPPED, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF FRONT STRIP GUIDE SPACER, CRIMPER SCR, BHSC, RoHS (M4 X 8) EXTENSION PLATE DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 SCR, SKT HD CAP, RoHS, M3 X 16 FEED PAWL SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 40) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION DRAG, TERMINAL STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -27 -25 -22 -21 ITEM NO PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 1 1 Ocean Side Feed Applicator - DRAWING NO 2266822 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE - - - 40 145 38 239 246 39 59 140 152 7 56 2 REF 5 D 5.3 REF 2 2 57 244 7 139 REF SHEAR DEPRESSOR DETAIL 243 PNEUMATIC 250 53 2 249 A 8 63 166 242 2 6 6.4 # 0.5 238 REF 8 50 163 59 34 259 82 136 137 C 1 52 1 C 2 3 51 56 REF TERMINAL SUPPORT LOCATION 172 1 4 28 SERVO LATCH PLATE 5 41 240 133 4 135 198 164 11 33 A SERVO FEEDER NOT INCLUDED 66 2 67 24 14 213 A 30 79 57 19 B 21 96 9 1 12 29 ITEM 30 LOCATED AT FRONT HOLES 30 25 CAM POSITIONS 29 27 REF REF 30mm STROKE 30mm STROKE 142 13 20 10 78 117 REF 30mm STROKE APVD 62 6 A B DWN 251 MECHANICAL D DATE 141 151 32 34 143 8 1 144 143 10 1 20 11 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 19JUN2015 CHK 19JUN2015 APVD 19JUN2015 J.HOU L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266822 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A