Delta DVTR2805D-XXX High reliability hybrid dc-dc converter Datasheet

DVTR2800D Series
HIGH RELIABILITY HYBRID
DC-DC CONVERTERS
DESCRIPTION
FEATURES
The DVTR series of high reliability DC-DC converters
is operable over the full military (-55 °C to +125 °C)
temperature range with no power derating. Unique
to the DVTR series is a magnetic feedback circuit
that is radiation immune. Operating at a nominal
fixed frequency of 500 kHz, these regulated, isolated
units utilize well controlled undervoltage lockout
circuitry to eliminate slow start-up problems.
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•
•
These converters are designed and manufactured in
a facility qualified to ISO9001 and certified to MILPRF-38534 and MIL-STD-883.
This product may incorporate one or more of the
following U.S. patents:
5,784,266
5,790,389
5,963,438
5,999,433
6,005,780
6,084,792
6,118,673
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High Reliability
Very Low Output Noise
Wide Input Voltage Range: 15 to 50 Volts per
MIL-STD-704
Up to 40 Watts Output Power
Radiation Immune Magnetic Feedback Circuit
NO Use of Optoisolators
Undervoltage Lockout
Indefinite Short Circuit Protection
Current Limit Protection
Industry Standard Pinout
High Input Transient Voltage: 80 Volts for 1 sec
per MIL-STD-704A
Radiation Hardened Version Available
Precision Seam Welded or Solder Seal
Hermetic Package
High Power Density: > 40 W/in3
Custom Versions Available
Additional Environmental Screening Available
Meets MIL-STD-461C and MIL-STD-461D EMC
Requirements When Used With a DVMC28 EMI
Filter
Flanged and Non-flanged Versions Available.
MIL-PRF-38534 Element Evaluated
Components
Figure 1 – DVTR2800D / DVTR2800DF DC-DC Converter
(Not To Scale)
1X008DSF
11314 4th Avenue
West, Suite 206
Everett, WA 98204
http://www.vpt-inc.com
Sales Information:
Phone: (425) 353-3010
Fax: (425) 353-4030
E-mail: [email protected]
1
DVTR2800D Series
SPECIFICATIONS (TCASE = -55°C to +125°C, VIN = +28V ± 5%, Full Load5, Unless Otherwise Specified)
ABSOLUTE MAXIMUM RATINGS
Input Voltage (Continuous)
Input Voltage (Transient, 1 second)
Output Power1
Power Dissipation (Full Load, TCASE = +125°C)
Parameter
50 VDC
80 Volts
40 Watts
13 Watts
Junction Temperature Rise to Case
Storage Temperature
Lead Solder Temperature (10 seconds)
Weight (Maximum) (Un-Flanged / Flanged)
DVTR2805D
Conditions
Min
Typ
+15°C
-65°C to +150°C
270°C
(49 / 52) Grams
DVTR2812D
Units
Max
Min
Typ
Max
STATIC
Continuous
INPUT
4
Voltage
Current
15
28
50
15
28
50
V
Transient, 1 sec
-
-
80
-
-
80
V
Inhibited
-
-
6
-
-
6
mA
No Load
-
-
90
-
-
90
mA
-
-
50
-
-
50
mAp-p
5
Ripple Current
Full Load , 20Hz to 10MHz
Inhibit Pin Input
4
Inhibit Pin Open Circuit Voltage
4
UVLO Turn On
4
UVLO Turn Off
OUTPUT
5
Voltage
Current
3,6
Ripple Voltage
Line Regulation
Load Regulation
Cross Regulation
0
-
1.5
V
9.0
11.0
13.0
V
12.0
-
14.8
12.0
-
14.8
V
V
11.0
-
14.5
11.0
-
14.5
4.95
5.0
5.05
11.88
12.0
12.12
V
+VOUT
TCASE = -55°C to +125°C
4.925
5.0
5.075
11.82
12.0
12.18
V
-VOUT
TCASE = 25°C
4.80
5.0
5.20
11.80
12.0
12.20
V
-VOUT
TCASE = -55°C to +125°C
4.70
5.0
5.30
11.64
12.0
12.36
V
0
-
30
0
-
40
W
W
±VOUT
Either Output
0
-
21
0
-
28
±VOUT
Either Output
0
-
4.2
0
-
2.33
A
±VOUT
Full Load , 20Hz to 10MHz
-
-
60
-
-
50
mVp-p
+VOUT
VIN = 16V to 40V
-
-
20
-
-
20
mV
-VOUT
VIN = 16V to 40V
-
-
200
-
-
200
mV
+VOUT
No Load to Full Load
5
-
-
50
-
-
50
mV
5,7
5
-VOUT
No Load to Full Load
-
-
200
-
-
200
mV
-VOUT
+Load 70%, -Load 30%
+Load 30%, -Load 70%
-
-
650
-
-
650
mV
5
73
-
-
78
-
-
%
4
-
-
16
-
-
14
W
Short Circuit
-
-
16
-
-
14
W
Either Output
-
-
500
-
-
500
µF
400
450
550
400
450
550
kHz
kHz
Full Load
LOAD FAULT POWER DISSIPATION
4
1.5
13.0
TCASE = 25°C
EFFICIENCY
CAPACITIVE LOAD
11.0
+VOUT
Total
3,6
Power
0
9.0
Overload
SWITCHING FREQUENCY
SYNC FREQUENCY RANGE
VH – VL = 5V, DC = 20-80%
500
-
600
500
-
600
ISOLATION
500 VDC, TCASE = 25°C
100
-
-
100
-
-
MΩ
MTBF (MIL-HDBK-217F)
AIF @ TC = 55°C
-
413
-
-
413
-
kHrs
See notes next page.
1X008DSF
2
DVTR2800D Series
SPECIFICATIONS (TCASE = -55°C to +125°C, VIN = +28V ± 5%, Full Load5, Unless Otherwise Specified)
ABSOLUTE MAXIMUM RATINGS
Input Voltage (Continuous)
Input Voltage (Transient, 1 second)
Output Power1
Power Dissipation (Full Load, TCASE = +125°C)
Parameter
50 VDC
80 Volts
40 Watts
13 Watts
Junction Temperature Rise to Case
Storage Temperature
Lead Solder Temperature (10 seconds)
Weight (Maximum) (Un-Flanged / Flanged)
DVTR2805D
Conditions
+15°C
-65°C to +150°C
270°C
(49 / 52) Grams
DVTR2812D
Units
Min
Typ
Max
Min
Typ
Max
-
-
400
-
-
450
DYNAMIC
Load Step Output Transient
±VOUT
2
Load Step Recovery
Line Step Output Transient
4
±VOUT
2, 4
Line Step Recovery
Turn On Delay
Turn On Overshoot
Notes:
1.
2.
3.
4.
5.
6.
7.
±VOUT
Half Load to Full Load
VIN = 16V to 40V
VIN = 0V to 28V
mVPK
-
-
350
-
-
400
µSec
-
300
600
-
500
900
mVPK
-
300
500
-
300
500
µSec
-
-
20
-
-
20
mSec
-
-
25
-
-
50
mVPK
Dependant on output voltage.
Time for output voltage to settle within 1% of its nominal value.
Derate linearly to 0 at 135°C.
Verified by qualification testing.
Half load at +VOUT and half load at –VOUT.
Up to 70% of the total power or current can be drawn from any one of the two outputs.
5% Load to Full Load at -55°C.
1X008DSF
3
DVTR2800D Series
SPECIFICATIONS (TCASE = -55°C to +125°C, VIN = +28V ± 5%, Full Load5, Unless Otherwise Specified)
ABSOLUTE MAXIMUM RATINGS
Input Voltage (Continuous)
Input Voltage (Transient, 1 second)
Output Power1
Power Dissipation (Full Load, TCASE = +125°C)
Parameter
50 VDC
80 Volts
40 Watts
13 Watts
Junction Temperature Rise to Case
Storage Temperature
Lead Solder Temperature (10 seconds)
Weight (Maximum) (Un-Flanged / Flanged)
DVTR2815D
Conditions
+15°C
-65°C to +150°C
270°C
(49 / 52) Grams
Units
Min
Typ
Max
STATIC
Continuous
INPUT
4
Voltage
Current
15
28
50
V
Transient, 1 sec
-
-
80
V
Inhibited
-
-
6
mA
No Load
-
-
90
mA
-
-
50
mAp-p
5
Ripple Current
Full Load , 20Hz to 10MHz
Inhibit Pin Input
4
Inhibit Pin Open Circuit Voltage
4
UVLO Turn On
4
UVLO Turn Off
OUTPUT
5
Voltage
Current
3,6
Ripple Voltage
Line Regulation
Load Regulation
Cross Regulation
V
V
12.0
-
14.8
V
V
11.0
-
14.5
14.85
15.0
15.15
V
+VOUT
TCASE = -55°C to +125°C
14.70
15.0
15.30
V
-VOUT
TCASE = 25°C
14.70
15.0
15.30
V
-VOUT
TCASE = -55°C to +125°C
14.55
15.0
15.45
V
-
-
40
W
W
±VOUT
Either Output
-
-
28
±VOUT
Either Output
-
-
1.87
A
±VOUT
Full Load , 20Hz to 10MHz
-
-
50
mVp-p
+VOUT
VIN = 16V to 40V
-
-
20
mV
-VOUT
VIN = 16V to 40V
-
-
200
mV
+VOUT
No Load to Full Load
5
-
-
50
mV
5,7
5
-VOUT
No Load to Full Load
-
-
200
mV
-VOUT
+Load 70%, -Load 30%
+Load 30%, -Load 70%
-
-
650
mV
5
79
-
-
%
4
-
-
14
W
Short Circuit
-
-
14
W
Either Output
-
-
500
µF
400
450
550
kHz
kHz
Full Load
LOAD FAULT POWER DISSIPATION
4
1.5
13.0
TCASE = 25°C
EFFICIENCY
CAPACITIVE LOAD
11.0
+VOUT
Total
3,6
Power
0
9.0
Overload
SWITCHING FREQUENCY
SYNC FREQUENCY RANGE
VH – VL = 5V, DC = 20-80%
500
-
600
ISOLATION
500 VDC, TCASE = 25°C
100
-
-
MΩ
MTBF (MIL-HDBK-217F)
AIF @ TC = 55°C
-
413
-
kHrs
See notes next page.
1X008DSF
4
DVTR2800D Series
SPECIFICATIONS (TCASE = -55°C to +125°C, VIN = +28V ± 5%, Full Load5, Unless Otherwise Specified)
ABSOLUTE MAXIMUM RATINGS
Input Voltage (Continuous)
Input Voltage (Transient, 1 second)
Output Power1
Power Dissipation (Full Load, TCASE = +125°C)
Parameter
50 VDC
80 Volts
40 Watts
13 Watts
Junction Temperature Rise to Case
Storage Temperature
Lead Solder Temperature (10 seconds)
Weight (Maximum) (Un-Flanged / Flanged)
DVTR2815D
Conditions
+15°C
-65°C to +150°C
270°C
(49 / 52) Grams
Units
Min
Typ
Max
-
-
500
DYNAMIC
Load Step Output Transient
±VOUT
2
Load Step Recovery
Line Step Output Transient
4
±VOUT
2, 4
Line Step Recovery
Turn On Delay
Turn On Overshoot
Notes:
1.
2.
3.
4.
5.
6.
7.
±VOUT
Half Load to Full Load
VIN = 16V to 40V
VIN = 0V to 28V
mVPK
-
-
300
µSec
-
500
900
mVPK
-
300
500
µSec
-
-
20
mSec
-
-
50
mVPK
Dependant on output voltage.
Time for output voltage to settle within 1% of its nominal value.
Derate linearly to 0 at 135°C.
Verified by qualification testing.
Half load at +VOUT and half load at –VOUT.
Up to 70% of the total power or current can be drawn from any one of the two outputs.
5% Load to Full Load at -55°C.
1X008DSF
5
DVTR2800D Series
BLOCK DIAGRAM
D2
PIN 3
+V OUT
C3
T1
Rs3
OUT COM
D1
Rs2
PIN 4
PIN 1
C2
28V IN
L1
C1
PIN 5
-V OUT
IN COM
PIN 10
Q1
MAGNETIC
FEEDBACK
UNDER
VOLTAGE
SHUTDOWN
PRIMARY
HOUSEKEEPING
SUPPLY
VOLTAGE AND
CURRENT
AMPLIFIERS
Rs1
PWM
CONTROL
SECONDARY
HOUSEKEEPING
SUPPLY
INH
PIN 2
SYNC
PIN 9
Figure 2
CONNECTION DIAGRAM
1
3
28V IN
9
28 Vdc
+
-
2
+V OUT
SYNC
INH
LOAD
OUT COM
4
LOAD
10
IN COM
-V OUT
5
Figure 3
1X008DSF
6
DVTR2800D Series
INHIBIT DRIVE CONNECTION DIAGRAMS
28V IN 1
28V IN 1
10K
10K
INH
2
OPTOISOLATOR
BIAS
OPTIONAL
CAPACITOR
INH
2
BIAS
OPTIONAL
CAPACITOR
12V
12V
IN COM 10
IN COM 10
Figure 4 – Internal Inhibit Circuit and Recommended Drive
Figure 5 – Isolated Inhibit Drive
(Shown with optional capacitor for turn-on delay)
(Shown with optional capacitor for turn-on delay)
EMI FILTER HOOKUP DIAGRAM
DVMC28 EMI FILTER
1
DVTR2800D DC-DC CONVERTER
2
28V IN
1
28V OUT
3
28V IN
+V OUT
LOAD
9
SYNC
28 Vdc
4
+
-
OUT COM
2
INH
LOAD
5
4
10
IN COM OUT COM
3
5
IN COM
CASE
-V OUT
7,8
Figure 6 – Converter with EMI Filter
1X008DSF
7
DVTR2800D Series
EFFICIENCY PERFORMANCE CURVES (TCASE = 25°C, Full Load, Unless Otherwise Specified)
VIN = 16V
VIN = 28V
VIN = 40V
85
80
80
Efficiency (%)
Efficiency (%)
75
70
65
75
70
60
65
55
60
50
0
5
10
15
20
25
0
30
10
20
30
40
Output Pow er (W)
Output Pow er (W)
Figure 7 – DVTR2805D
Figure 8 – DVTR2812D
Efficiency (%) vs. Output Power (W)
Efficiency (%) vs. Output Power (W)
85
Efficiency (%)
80
75
70
65
60
0
10
20
30
40
Output Pow er (W)
Figure 9 – DVTR2815D
Efficiency (%) vs. Output Power (W)
1X008DSF
8
DVTR2800D Series
EMI PERFORMANCE CURVES
(TCASE = 25°C, VIN = +28V ± 5%, Full Load, Unless Otherwise Specified)
Figure 10 – DVTR2800D without EMI Filter
Figure 11 – DVTR2800D with EMI Filter
1X008DSF
9
DVTR2800D Series
PACKAGE SPECIFICATIONS (NON-FLANGED, SOLDER SEAL)
TOP VIEW
SIDE VIEW
PIN
FUNCTION
1
28V IN
2
INHIBIT
3
+V OUT
4
OUT COM
5
-V OUT
6
CASE
7
CASE
8
CASE
9
SYNC
10
IN COM
BOTTOM VIEW
Figure 12 – Non-Flanged, Solder Seal Tin Plated Package and Pinout (Not Used for /HB or Higher Screened Products)
(Dimensional Limits are ±0.005” Unless Otherwise Stated)
1X008DSF
10
DVTR2800D Series
PACKAGE SPECIFICATIONS (NON-FLANGED, SEAM SEAL)
TOP VIEW
SIDE VIEW
PIN
FUNCTION
1
28V IN
2
INHIBIT
3
+V OUT
4
OUT COM
5
-V OUT
6
CASE
7
CASE
8
CASE
9
SYNC
10
IN COM
BOTTOM VIEW
Figure 13 – Non-Flanged, Seam Seal Package and Pinout
(Dimensional Limits are ±0.005” Unless Otherwise Stated)
1X008DSF
11
DVTR2800D Series
PACKAGE SPECIFICATIONS (FLANGED, SOLDER SEAL)
TOP VIEW
SIDE VIEW
PIN
FUNCTION
1
28V IN
2
INHIBIT
3
+V OUT
4
OUT COM
5
-V OUT
6
CASE
7
CASE
8
CASE
9
SYNC
10
IN COM
BOTTOM VIEW
Figure 14 – Flanged, Solder Seal Tin Plated Package and Pinout (Not Used for /HB or Higher Screened Products)
(Dimensional Limits are ±0.005” Unless Otherwise Stated)
1X008DSF
12
DVTR2800D Series
PACKAGE SPECIFICATIONS (FLANGED, SEAM SEAL)
TOP VIEW
SIDE VIEW
PIN
FUNCTION
1
28V IN
2
INHIBIT
3
+V OUT
4
OUT COM
5
-V OUT
6
CASE
7
CASE
8
CASE
9
SYNC
10
IN COM
BOTTOM VIEW
Figure 15 – Flanged, Seam Seal Package and Pinout
(Dimensional Limits are ±0.005” Unless Otherwise Stated)
1X008DSF
13
DVTR2800D Series
PACKAGE PIN DESCRIPTION
Pin
Function
Description
1
28V IN
Positive Input Voltage Connection
2
INHIBIT
Logic Low = Disabled Output. Connecting the inhibit pin to input common causes
converter shutdown.
Logic High = Enabled Output. Unconnected or open collector TTL.
3
+V OUT
Positive Output Voltage Connection
4
OUT COM
Output Common Connection
5
-V OUT
Negative Output Voltage Connection
6
CASE
Case Connection
7
CASE
Case Connection
8
CASE
Case Connection
9
SYNC
Synchronization Signal
10
IN COM
Input Common Connection
1X008DSF
14
DVTR2800D Series
ENVIRONMENTAL SCREENING (100% Tested Per MIL-STD-883 as referenced to MIL-PRF-38534)
Screening
MIL-STD-883
(No Suffix)
Extended
/ES
HB
/HB
Class H
/H
Class K
/K
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Standard
NonDestructive
Bond Pull
Method 2023
•
Internal
Visual
Method 2017, 2032
Internal Procedure
•
Temperature
Cycling
Method 1010, Condition C
Method 1010, -55°C to 125°C
•
Constant
Acceleration
Method 2001, 3000g, Y1 Direction
Method 2001, 500g, Y1 Direction
•
PIND
Method 2020, Condition A2
•
Pre Burn-In
Electrical
100% at 25°C
•
Burn-In
Method 1015, 320 hours at +125°C
Method 1015, 160 hours at +125°C
96 hours at +125°C
24 hours at +125°C
•
Final
Electrical
MIL-PRF-38534, Group A1
100% at 25°C
•
Hermeticity
Method 1014, Fine Leak, Condition A
Method 1014, Gross Leak, Condition C
-3
Dip (1 x 10 )
Radiography
Method 20123
External
Visual
Method 2009
Notes:
1X008DSF
1.
2.
3.
•
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•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
100% R&R testing at –55°C, +25°C, and +125°C with all test data included in product shipment.
PIND test Certificate of Compliance included in product shipment.
Radiographic test Certificate of Compliance and film(s) included in product shipment.
15
DVTR2800D Series
ORDERING INFORMATION
DVTR
28
05
D
F
R
/HB
1
2
3
4
5
6
7
-
XXX
8
(1)
(2)
(3)
(4)
Product Series
Nominal Input
Voltage
Output Voltage
Number of Outputs
DVTR
28 Volts
28
± 5 Volts
± 12 Volts
± 15 Volts
05
12
15
Dual
D
(5)
(6)
(7)
(8)
Package Option
Rad-Hard Option2
Screening Code1,3
Additional Screening
Code
None
F
Notes:
Non-Flanged
Flanged
1.
2.
3.
None
R
Standard
100 kRad
None
/ES
/HB
/H
/K
Standard
Extended
HB
Class H
Class K
Contact Sales
Contact the VPT Inc. Sales Department for availability of Class H (/H) or Class K (/K) qualified products.
VPT Inc. is not currently qualified to a DSCC certified radiation hardness assurance program.
VPT Inc. reserves the right to ship higher screened or SMD products to meet lower screened orders at our
sole discretion unless specifically forbidden by customer contract.
Please contact your sales representative or the VPT Inc. Sales Department for more information
concerning additional environmental screening and testing, different input voltage, output voltage,
power requirement, source inspection, and/or special element evaluation for space or other higher
quality applications.
1X008DSF
16
DVTR2800D Series
SMD (STANDARD MICROCIRCUIT DRAWING) NUMBERS
Standard Microcircuit
Drawing (SMD)
DVTR2800D Series
Similar Part Number
*T.B.D.
DVTR2805D/H
DVTR2805DF/H
*T.B.D.
DVTR2812D/H
DVTR2812DF/H
*T.B.D.
DVTR2815D/H
DVTR2815DF/H
Do not use the DVTR2800D Series similar part number for SMD product acquisition. It is listed for
reference only. For exact specifications for the SMD product, refer to the SMD drawing. SMD’s can be
downloaded from the DSCC website at http://www.dscc.dla.mil/programs/smcr/. The SMD number
listed above is for MIL-PRF-38534 Class H screening, standard gold plated lead finish, and no RHA
(Radiation Hardness Assurance) level. Please reference the SMD for other screening levels, lead
finishes, and radiation levels.
CONTACT INFORMATION
To request a quotation or place an order please contact your sales representative or the VPT Inc. Sales
Department at:
Phone:
Fax:
E-mail:
(425) 353-3010
(425) 353-4030
[email protected]
All information contained in this datasheet is believed to be accurate, however, no responsibility is assumed for possible errors
or omissions. The products or specifications contained herein are subject to change without notice.
1X008DSF
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