JWL40 Series DC-DC Converter 40 Watts xxx Series • Regulated Single & Dual Output • Wide 4:1 Input Range • 2” x 1” Package • 1500 VDC Isolation • Operating Temperature -40 °C to +105 °C • ITE Safety Approvals • Remote On/Off • High Power Density • Optional Heatsink Dimensions: • Six-sided Metal Case JWL40 (24V output): 2.00 x 1.00 x 0.43” (50.8 x 25.4 x 11.0 mm) JWL40 (All other models): 2.00 x 1.00 x 0.40” (50.8 x 25.4 x 10.2 mm) • 3 Year Warranty Models & Ratings Input voltage Output voltage Output current 3V3 5V 12 V 15 V 24 V ±12 V ±15 V 3V3 5V 12 V 15 V 24 V ±12 V ±15 V 8.00 A 8.00 A 3.33 A 2.67 A 1.67 A ±1.67 A ±1.33 A 8.00 A 8.00 A 3.33 A 2.67 A 1.67 A ±1.67 A ±1.33 A 9-36V 18-75V Input current(1,2) No load Full load 90 mA 90 mA 95 mA 105 mA 115 mA 65 mA 65 mA 55 mA 55 mA 69 mA 65 mA 75 mA 45 mA 45 mA 1.24 1.85 1.87 1.87 1.84 1.89 1.89 0.62 0.93 0.93 0.93 0.92 0.95 0.95 A A A A A A A A A A A A A A Overvoltage Protection Maximum capacitive load(3) Efficiency Model number(4) 3.9 V 6.2 V 15.0 V 18.0 V 30 V ±15.0 V ±18.0 V 3.9 V 6.2 V 15.0 V 18.0 V 30 V ±15.0 V ±18.0 V 21000 µF 13600 µF 2400 µF 1500 µF 600 µF ±1200 µF ±750 µF 21000 µF 13600 µF 2400 µF 1500 µF 600 µF ±1200 µF ±750 µF 89% 90% 89% 89% 91% 88% 88% 89% 90% 90% 90% 91% 88% 88% JWL4024S3V3 JWL4024S05 JWL4024S12 JWL4024S15 JWL4024S24 JWL4024D12 JWL4024D15 JWL4048S3V3 JWL4048S05 JWL4048S12 JWL4048S15 JWL4048S24 JWL4048D12 JWL4048D15 Notes 3. Maximum capacitive load is per output. 4. Add suffix “-HK” for optional heatsink. 1. Input currents measured at nominal input voltage. 2. Input current is typically 2.5 mA at nominal input voltage when output is turned off using remote on/off. Mechanical Details Optional Heatsink (-HK) 1 0.14 (3.6) Bottom View 0.07 (1.85) 5 6 Pin 1 2 3 4 5 6 1.22 (31.1) 0.04 (1.00) 2 2.00 (50.8) 3 4 B 1.22 (31.0) Max Heat-sink 0.40 (10.16) 0.40 (10.16) 1.00 (25.4) 1 Pin Connections 0.20 0.20 (5.08)(5.08) 1.80 (45.72) 0.40 (10.16) 0.10 (2.54) 0.22 (5.5) A A: 0.43 (11.0) for 24 V models 0.40 (10.2) for all other models B: 0.71 (18.0) for 24 V models 0.68 (17.2) for all other models Thermal pad Clamp Converter www.xppower.com Single +Vin -Vin Remote On/Off +Vout -Vout Trim Dual +Vin -Vin Remote On/Off +Vout Common -Vout Notes 1. All dimensions are in inches (mm) 2. Weight: 0.066 lbs (30.0g) approx. 3. Tolerance: X.XX±0.01 (X.X±0.25) X.XXX±0.005 (X.XX±0.13) 4. Pin Tolerance: ±0.002 (±0.05) JWL40 Series DC-DC Converter Input Characteristic Input Voltage Range Input Filter Minimum Typical Units 36 VDC 24 V nominal 18 75 VDC 48 V nominal Internal Pi type 50 Input Surge Remote On/Off Notes & Conditions Maximum 9 VDC for 1 s 100 24 V models 48 V models ON: Logic high (3.5-12 V) or open circuit OFF: Logic low (<1.2 V) or short pin 2 to pin 6 Output Characteristic Minimum Output Voltage 3.3 Typical Maximum Units Notes & Conditions 30 VDC See Models and Ratings table Initial Set Accuracy ±1.0 % At full load Output Trim ±10 % See Application Notes Output Voltage Balance ±2.0 % For dual output with balanced laods A No minimum load required Minimum Load Line Regulation ±0.5 % From minimum to maximum input at full load Load Regulation ±0.5/±1.0 % Single / Dual output, from 0 to full load Cross Regulation ±5.0 % On dual output models when one load is varied between 25% and 100% and other is fixed at 100% 5 % deviation 100/150 mV pk-pk Transient Response 3 Ripple & Noise Overload Protection 150 Recovery within 1% in less than 250 µs for a 25% load change. 3.3 & 5V output / other models. 20 MHz bandwidth. Measured using 0.47 µF ceramic capacitor. % Short Circuit Protection Continuous Trip & Restart (Hiccup mode), with auto recovery Maximum Capacitive Load See Models and Ratings table Temperature Coefficient 0.02 %/ ˚C Maximum Units General Characteristic Minimum Typical Efficiency Isolation: Input to Output Isolation Resistance 90 % 1500/1800 60 s/1 s pF kHz At 500 VDC Ω 1500 Switching Frequency 285 Power Density W/in3 50.0 Mean Time Between Failure Weight See Models and Ratings table VDC 109 Isolation Capacitance Notes & Conditions 320 MHrs 0.066 (30.0) lb (g) MIL-HDBK-217F, +25 °C GB Environmental Characteristic Minimum Operating Temperature -40 Storage Temperature -50 Typical Case Temperature Humidity Maximum Units Notes & Conditions +105 °C See Derating Curve. +125 °C +105 °C 95 %RH Cooling Non-condensing Natural convection Thermal Impedance to Air 12/10 °C/W No heatsink / with heatsink EMC: Emissions Phenomenon Standard Test Level Conducted EN55022 Class A www.xppower.com Notes & Conditions See Application Notes 2 JWL40 Series DC-DC Converter EMC: Immunity Test Level Criteria ESD Phenomenon EN61000-4-2 Standard ±8 kV air discharge, ±6 kV contact A Notes & Conditions Radiated EN61000-4-3 10 V/m A EFT/Burst EN61000-4-4 ±2 kV A With external capacitor, suggested part is CHEMI-CON KY 220µF/100V Surge EN61000-4-5 ±1 kV A With external capacitor, suggested part is CHEMI-CON KY 220µF/100V Conducted EN61000-4-6 10 V rms A Safety Approvals Safety Agency Safety Standard CB Report IEC60950-1 Notes & Conditions Information Technology UL UL/cUL60950-1 Information Technology Mechanical Details 1 0.14 (3.6) Bottom View 0.07 (1.85) 4 5 6 1.22 (31.1) 0.04 (1.00) 2 2.00 (50.8) 3 Optional Heatsink (-HK) 0.20 0.20 (5.08)(5.08) 1.80 (45.72) 0.40 (10.16) B 1.22 (31.0) Max Heat-sink 0.40 (10.16) 0.40 (10.16) 0.10 (2.54) 1.00 (25.4) 0.22 (5.5) A Thermal pad Clamp A: 0.43 (11.0) for 24 V models 0.40 (10.2) for all other models B: 0.71 (18.0) for 24 V models 0.68 (17.2) for all other models Notes 1. All dimensions are in inches (mm) 2. Weight: 0.066 lbs (30.0g) approx. Pin Connections Converter 3. Tolerance: X.XX±0.01 (X.X±0.25) X.XXX±0.005 (X.XX±0.13) 4. Pin Tolerance: ±0.002 (±0.05) Application Notes Pin 1 2 3 4 5 6 Single +Vin -Vin Remote On/Off +Vout -Vout Trim Dual +Vin -Vin Remote On/Off +Vout Common -Vout Derating Curve With optional heatsink (-HK) 100 Output Power (%) Models - JWL40 24S3V3, 48S3V3 24S05, 48S05, 48S12, 48S15 24S12, 24S15 24S24, 48S24 24D12, 24D15, 48D12, 48D15 0 -40 A B 105 Ambient Temperature (°C) 3 www.xppower.com Max Ambient Temperature No Heatsink (A) With Heatsink (B) 66°C 73°C 51°C 61°C 45°C 57°C 57°C 66°C 40°C 52°C JWL40 Series DC-DC Converter Application Notes EMI Filter for Conducted Emissions Single Output Dual Output C4 C3 -Vin -Vin -Vout C1 -Vout C1 JWL40 +Vin JWL40 +Vin +Vout +Vout C2 Class C2 Model C1 C2 C3 24V 4.7µF/50V 1812 MLCC 1000 pF/2kV 1808 MLCC 1000 pF/2kV 1808 MLCC 48V 2.2µF/50V 1812 MLCC 1000 pF/2kV 1808 MLCC 1000 pF/2kV 1808 MLCC 24V 4.7µF/50V 1812 MLCC 1000 pF/2kV 1808 MLCC 48V 2.2µF/50V 1812 MLCC 1000 pF/2kV 1808 MLCC Single Output Dual Output Common C4 None 1000 pF/2kV 1808 MLCC None 1000 pF/2kV 1808 MLCC External Output Trimming 6 6 3 3 Ru Trim Up JWL40 Bottom View 5 Trim Down Rd JWL40 Bottom View 5 2 2 1 1 4 4 Trim Down Resistor Values (Rd) Models 1% 2% 3% 4% 5% 6% 7% 8% 9% 10% Voutx0.99 Voutx0.98 Voutx0.97 Voutx0.96 Voutx0.95 Voutx0.94 Voutx0.93 Voutx0.92 Voutx0.91 Voutx0.90 3V3 72.61 k 32.55 k 19.20 k 12.52 k 8.51 k 5.84 k 3.94 k 2.51 k 1.39 k 0.50 k 5V 138.88 k 62.41 k 36.92 k 24.18 k 16.53 k 11.44 k 7.79 k 5.06 k 2.94 k 1.24 k 12V 413.55 k 184.55 k 108.22 k 70.05 k 47.15 k 31.88 k 20.98 k 12.80 k 6.44 k 1.35 k 15V 530.73 k 238.61 k 141.24 k 92.56 k 63.35 k 43.87 k 29.96 k 19.53 k 11.41 k 4.92 k 24V 333.39 k 148.80 k 87.26 k 56.50 k 38.04 k 25.73 k 16.94 k 10.35 k 5.22 k 1.12 k Trim Up Resistor Values (Ru) Models 1% 2% 3% 4% 5% 6% 7% 8% 9% 10% Voutx1.01 Voutx1.02 Voutx1.03 Voutx1.04 Voutx1.05 Voutx1.06 Voutx1.07 Voutx1.08 Voutx1.09 Voutx1.10 3V3 60.84 k 27.40 k 16.25 k 10.68 k 7.34 k 5.11 k 3.51 k 2.32 k 1.39 k 0.65 k 5V 106.87 k 47.76 k 28.06 k 18.21 k 12.30 k 8.36 k 5.55 k 3.44 k 1.79 k 0.48 k 12V 351.00 k 157.50 k 93.00 k 60.75 k 41.40 k 28.50 k 19.29 k 12.37 k 7.00 k 2.70 k 15V 422.77 k 189.89 k 112.26 k 73.44 k 50.15 k 34.63 k 23.54 k 15.22 k 8.75 k 3.58 k 24V 243.70 k 108.50 k 63.43 k 40.90 k 27.38 k 18.37 k 11.93 k 7.10 k 3.34 k 0.34 k www.xppower.com 22 Aug 16