E522.31/33 1 CHANNEL SWITCHED MODE CONSTANT CURRENT CONTROLLER PRODUCTION DATA - JUL 21, 2016 Features General Description ÿÿ Switched-Mode, PWM LED Controller ÿÿ 5V to 55V input voltage range, up to 80V boosted output voltage ÿÿ Boost-, SEPIC, Buck-Boost- or Buck Topology supported ÿÿ Constant Current Regulation implemented ÿÿ High-Precision Differential High-Side Sense up to 60V ÿÿ High-Frequency PWM Dimming Capability for constant LED Color ÿÿ Analog 10:1 Dimming Capability for LED Binning ÿÿ Integrated Softstart ÿÿ Advanced Error Detection (e.g. Over-Voltage, Open-Load Detection, different Shorts or GND Loss) ÿÿ Integrated Automotive LDOs for 5V & 3.3V ÿÿ AEC-Q100 Qualified ÿÿ Junction temperature range -40°C to +150°C E522.31 and E522.33 are part of a family of fixed frequency switched-mode high voltage LED power supplies and controllers with high efficiency. Integrated high-side sensing allows topologies related to the supply input (Boost-to-Battery) or to GND (Boost-to-GND). The device is suitable for operation in boost-, buckboost-, SEPIC- and buck-topologies, particularly in harsh automotive environments. The constant switching frequency is adjustable up to 600kHz by an external resistor or can be synchronized in Master-Slave configurations with other devices. Multiple control- and monitoring functions, e.g. shortand open load detection, over-temperature shutdown and under-voltage lockout are implemented. Applications Ordering Information ÿÿ Automotive LED lighting Applications (daytime running light, indicator, front- and rear light, interior lighting etc.) ÿÿ General Indoor and Outdoor Lighting and -Signals ÿÿ TFT Backlighting ÿÿ General Current driven Applications E52231A61C E52231A61CXFR spread Fast Ramping (FR) QFN32L5 E52233A61C narrow Slow Ramping (SR) QFN32L5 E52233A61CXFR narrow Fast Ramping (FR) QFN32L5 µC Typical Application Circuit VSM ERRB NC CMP1 RT NC ADIM V3V3 VSM VSM AGND VIN NC VIN FBL ON FBH OSCIN E522.31 PWDIM FBH NC NC NC NC NC DRVS NC PGND NC CGATE I.C. CS1N OVP OVPO LGATE DIM FBL OVPIN CSP µC Oscillator Softstart Package Spectrum Ramping spread Slow Ramping (SR) QFN32L5 Ordering-No. VSM VIN OVP FBH FBL DIM “ Boost to GND Circuit ” Elmos Semiconductor AG reserves the right to change the detail specifications as may be required to permit improvements in the design of its products. Elmos Semiconductor AG Data Sheet 1/20 QM-No.: 25DS0085E.01 1 CHANNEL SWITCHED MODE CONSTANT CURRENT CONTROLLER PRODUCTION DATA - JUL 21, 2016 E522.31/33 Functional Diagram LDO Reg Main Supply VIN Internal Standby Supply DIM ON VSM UVLO & Thermal Protection LEB Power On Reset AGND Driver Protection DRVS RT Oscillator Slope Gen SLOPE PWDIM Duty Max Blanking Sync-SW DRV Reference Unit LDRV IREF CGATE PGND LGATE AGND VBG ERRB PWM Logic Dimming Logic ON V3V3 Internal 3V3 LDO VSM OSCIN OVPIN Open Load & Short Detection DIM HSAMP FBH ON OVPO DIM FBL GM ADIM VILIM CMP OFFSET GAIN Adim Circuit LEB SLOPE Slope & LEB IAMP ILP CMP CSP CSN OFFSET Soft Start LS & HZ Buffer CMP Auxiliary Supply VSM VDD ILP CLOCK Adjustment Unit SI SO DATA E522.31/33 NC NC Bottom Side NC OVPO OVPIN FBL NC Top View FBH Pin Configuration 24 23 22 21 20 19 18 17 ERRB 25 16 NC NC 26 15 NC CMP 27 14 NC RT 28 13 PGND NC 29 12 DRVS ADIM 30 11 CGATE V3V3 31 10 CSP VSM 32 9 CSN 1 2 3 4 5 6 7 8 VIN ON OSCIN PWDIM IC LGATE NC EP AGND Pin 1 E522.31/33 Note: Not to scale, EP Exposed die pad Elmos Semiconductor AG reserves the right to change the detail specifications as may be required to permit improvements in the design of its products. Elmos Semiconductor AG Data Sheet 2/20 QM-No.: 25DS0085E.01 1 CHANNEL SWITCHED MODE CONSTANT CURRENT CONTROLLER PRODUCTION DATA - JUL 21, 2016 E522.31/33 Pin Description Pin Name Type 1) Description 1 AGND S Analog Ground. Ground pin for analog blocks. Make a short, low impedance connection between this pin and GND. 2 VIN HV_S High voltage supply input. Bypass with low ESR capacitance to GND. 3 ON HV_A_I Control input to activate/disable the IC. CMOS compatible logic input with highvoltage capability and pulldown current. 4 OSCIN D_I 5V & 3.3V compatible input pin with pulldown current for synchronization to external clock. Solder to GND to use RT defined internal oscillator. If used, a resistor matching the applied input frequency has to be connected to RT (see RT pin description). 5 PWDIM D_I PWM dimming input with pullup current to V3V3. For constant LED color, PWM is used to control brightness. 5V CMOS compatible as well as open-drain compatible input. If not needed, solder this pin to V3V3 for continuous operation. 6 IC 7 LGATE 8 NC 9 CSN A_I Negative low-side converter current sense input. The negative biased shunt resistor terminal is connected to this pin. 10 CSP A_I Positive low-side converter current sense input. The positive biased shunt resistor terminal is connected to this pin. 11 CGATE D_O Low-Side switch gate driver output. Connect the gate of the external logic level N-channel MOSFET to this pin. 12 DRVS S Gate driver supply voltage. Connect a low ESR ceramic capacitor between this pin and PGND. Connect either VSM via a decoupling resistor or an external voltage source to this pin. 13 PGND S Power Ground. Ground pin for CGATE high power drivers. Make a short, low-impedance connection to GND 14 NC Not connected 15 NC Not connected 16 NC Not connected 17 NC Not connected 18 NC Not connected 19 NC Not connected 20 OVPO A_IO Over voltage protection output. Connect the low-side resistor of over-voltage protection feedback to this pin. 21 OVPIN HV_A_I Over voltage protection input. Connect the high side of an external resistor divider for over voltage protection to this pin. 22 FBH HV_A_I Positive high-side feedback input for regulation circuit. Connect the positive terminal of sensing shunt resistor to this pin. For good regulation, keep the connection to the shunt as short as possible. 23 FBL HV_A_I Negative high-side feedback input for regulation circuit. Connect the negative terminal of sensing shunt resistor to this pin. For good regulation, keep the connection to the shunt as short as possible. 24 NC 25 ERRB 26 NC Reserved for factory use. Connect to AGND in application D_O Dimming output for regulation circuit. Low Side Gate driver output to conrol Nchannel MOSFET types. If not needed leave this pin open. Not connected Not connected. D_O Open-drain error output. Low-impedant in case of Open Load, short circuit or over-temperature events. Not connected. Elmos Semiconductor AG reserves the right to change the detail specifications as may be required to permit improvements in the design of its products. Elmos Semiconductor AG Data Sheet 3/20 QM-No.: 25DS0085E.01 1 CHANNEL SWITCHED MODE CONSTANT CURRENT CONTROLLER PRODUCTION DATA - JUL 21, 2016 E522.31/33 Pin Name Type 1) Description 27 CMP A_IO Error amplifier compensation. Connect the compensation circuit to this pin. 28 RT A_IO Oscillator control. For free-running operation, connect a resistor between this pin and AGND. If an external synchronization clock is applied to OSCIN, the according resistor must be applied at RT. 29 NC 30 ADIM A_I Analog dimming input. The input voltage at this pin controls the LED current sensing at FBH and FBL. To use internal reference voltage solder to V3V3. 31 V3V3 S 3.3V regulator output. Connect to AGND with a ceramic capacitance of typ. 1µF. 32 VSM S Internal 5V low drop regulator output. Bypass this pin to AGND with a ceramic capacitance of typ. 1µF. Additionally, the VSM voltage can be connected to DRVS via a decoupling resistor so supply the CGATEx drivers. - EP S Exposed Die Pad Connect to AGND Not connected. 1) A = Analog, D = Digital, S = Supply, I = Input, O = Output, B = Bidirectional, HV = High Voltage ESD: More details according this topic are described in the "ESD" chapter. Elmos Semiconductor AG reserves the right to change the detail specifications as may be required to permit improvements in the design of its products. Elmos Semiconductor AG Data Sheet 4/20 QM-No.: 25DS0085E.01 E522.31/33 1 CHANNEL SWITCHED MODE CONSTANT CURRENT CONTROLLER PRODUCTION DATA - JUL 21, 2016 1 Absolute Maximum Ratings Stresses beyond these absolute maximum ratings listed below may cause permanent damage to the device. These are stress ratings only; operation of the device at these or any other conditions beyond those listed in the operational sections of this document is not implied. Exposure to absolute maximum rated conditions for extended periods may affect device reliability. All voltages with respect to ground. Currents flowing into terminals are positive, those drawn out of a terminal are negative. Description Symbol Min Max Unit High Voltage Supply Input VIN V VIN -0.3 55 V High Voltage Supply Input VIN, transient tMAX = 500ms V VIN,TRAN -0.3 60 V Voltage at pin FBH VFBH -0.3 60 V Voltage at pin FBL VFBL -0.3 60 V VFBH-FBL,MAX -60 60 V Voltage at pin OVPIN VOVPIN -0.3 80 V Voltage at pin OVPO VOVPO -0.3 V V3V3 V Voltage at pin ADIM VADIM -0.3 V V3V3 V Voltage at pin PWDIM VPWDIM -0.3 V VSM V Voltage at pin RT VRT -0.3 V V3V3 V Input current at pin RT IRT -2 2 mA Voltage at pin ON VON -0.3 55 V Voltage at pin VSM V VSM -0.3 5.5 V IVSM -65 0 mA Voltage at pin OSCIN VOSCIN -0.3 V VSM V Averaged Output Current at pin CGATE ICGATE,AVG 40 mA Average Output Current at pin LGATE ILGATE,AVG 2 mA Differential Voltage between Feedback Pins FBH & FBL Output current at pin VSM Condition tMAX < 1h 1) V VIN> 5.5V ON = '1' Voltage at pin ERRB VERRB -0.3 7.5 V Input Current at pin ERRB IERRB 0 5 mA Voltage at pin CSN and CSP VCS -0.3 V V3V3 V Voltage at pin V3V3 V V3V3 -0.3 3.6 V IV3V3 -25 0 mA Voltage at pin DRVS VDRVS -0.3 7.5 V Voltage at pin CMP VCMPX -0.3 V V3V3 V VPGND -0.3 0.3 V VESD -2 2 kV 5 K/W Current at pin V3V3 V VSM = 5V PGND to AGND ESD Protection at all pins AECQ-100 HBM Thermal resistance (junction to case) QFN32L5 RT_J-C Junction temperature TJ -40 150 °C Ambient temperature packaged devices TA -40 125 °C Storage temperature, soldered soldered device TS1 -40 150 °C Storage temperature, unsoldered un-soldered device TS2 -40 125 °C 1500 mW Total Power Dissipation PTOT 1) Absolute maximum ratings VFBH and VFBL must not be exceeded Elmos Semiconductor AG reserves the right to change the detail specifications as may be required to permit improvements in the design of its products. Elmos Semiconductor AG Data Sheet 5/20 QM-No.: 25DS0085E.01 E522.31/33 1 CHANNEL SWITCHED MODE CONSTANT CURRENT CONTROLLER PRODUCTION DATA - JUL 21, 2016 2 ESD Protection Description Condition Symbol Min Max Unit ESD HBM HBM VPINS-ALL ±2 - kV ESD CDM at corner pins CDM 2) V PINS EDGE ±0.75 - kV ESD CDM at all other pins CDM VPINS-OTHER ±0.5 - kV 1) 2) Note: Test point defined as tested pin to supply. 1) According to AEC-Q 100-002, Human Body Model, 1.5kΩ resistance, 100pF capacitance. 2) According to AEC-Q 100-011, Charged Device Model, pulse rise time (10% to 90%) <400ps, 1Ω resistance. Elmos Semiconductor AG reserves the right to change the detail specifications as may be required to permit improvements in the design of its products. Elmos Semiconductor AG Data Sheet 6/20 QM-No.: 25DS0085E.01 E522.31/33 1 CHANNEL SWITCHED MODE CONSTANT CURRENT CONTROLLER PRODUCTION DATA - JUL 21, 2016 3 Recommended Operating Conditions Parameters are guaranteed within the range of recommended operating conditions unless otherwise specified. All voltages are referred to ground (0V). Typical Parameters are given for V VIN= 14V and TJ = +25 °C. Currents flowing into the circuit have positive values. The first electrical potential connected to the IC must be GND to avoid excessive current flow in other pins. Description Condition Symbol Min Typ Max Unit Supply voltage VIN VIN 5.5 14 55 V Voltage at pin FBL VFBL 4 56 V Voltage at pin FBH VFBH VFBL VFBL+ 400m V Voltage at pin OVPIN VOVPIN 80 V Voltage at pin OVPO VOVPO 3 V Resistance from OVPO to GND ROVPO 10 33 kΩ External Reference at pin ADIM 2.4 V VFBL+ 200m 20 VADIM,EXREF 0.24 Voltage at pin ADIM for internal Reference Voltage VADIM,INTREF V V3V30.25 Voltage at Dimming Inputs PWDIM VPWDIM 0 V VSM V RT Current to define fOSC IRT -24 -10 µA Resistance from RT to GND RRT 50 120 kΩ Voltage at pin ON VON 0 55 V Resistor to supply DRVS using VSM RVSM,DRVS 1 3 Ω Sink impedance of external open drain at PWDIM ZPWDIM 2 kΩ ICGATE 25 mA 2 mA Average Output Current at pin CGATE SMPS Frequency x ext. Gatecharge driven Average Output Current at pin LGATE Dimming Frequency x I Gatecharge at LGATE LGATE V V3V3 V Input Current at pin ERRB IERRB 0 3 mA External Synchronization Frequency applied to pin OSCIN fOSCIN 225 650 kHz VCSP 0 400 mV Voltage at pin CSP Voltage at pin CSN to AGND VCSN 1) 0 Voltage at pin DRVS VDRVS 4.75 Junction temperature TJ Ambient temperature V VSM 7.5 V -40 +150 °C TA -40 +125 °C 2 µF Capacitance at VSM to AGND ESR < 0.6Ω CVSM 0.8 1 Capacitance at pin VIN to GND ESR < 0.1Ω CVIN 47 120 Capacitance from pin V3V3 to AGND ESR < 0.6Ω CV3V3 0.8 1 ESR < 0.1Ω ESL < 5 nH CDRVS 1 2.2 Capacitance from DRVS to PGND Maximum Total Capacitance at pins OVPIN and OVPO PGND to AGND COVP VPGND 1) mV µF 2 µF 20 0 µF pF V 1) Pins must be soldered to PCB GND potential Elmos Semiconductor AG reserves the right to change the detail specifications as may be required to permit improvements in the design of its products. Elmos Semiconductor AG Data Sheet 7/20 QM-No.: 25DS0085E.01 E522.31/33 1 CHANNEL SWITCHED MODE CONSTANT CURRENT CONTROLLER PRODUCTION DATA - JUL 21, 2016 4 Electrical Characteristics (V VIN = +5.5V to +55V, TAMB = -40°C to +125°C, unless otherwise noted. Typical values are at V VIN = +14V and TAMB = +25°C. Positive currents flow into the device pins.) Description Condition Symbol Min Typ Max Unit VIN 5.5 14 55 V Supply Supply voltage at VIN Sleep Mode Current Consumption ON = '0' V VIN=14V TJ=25°C IVIN,SLEEP 8 Active VIN Supply Current ON = '1' no switching IVIN,ACTIVE 2.2 3.7 mA Nominal Output voltage at VSM ON = '1' V VIN = 14V V VSM,NOM 4.75 5 5.25 V Low-Drop Voltage of VSM V VIN=5.2V IVSM=50mA 1) V VSM,LDO 4.7 Reset Threshold relative to nominal V VSM V VSM rising V VSM,RESH External VSM Current 2) ON = High, V VIN = 6 ... 55V IVSM,EXT -40 mA External V3V3 Current 2) ON='1' V VSM > 4.75V IV3V3,EXT -15 mA Short Current Limitation of VSM Regulator V VIN = 14V V VSM= 0V IVSM,SHORT 65 110 V3V3 Voltage Regulator Output ON = '1' V VSM > 4.75V V V3V3,NOM 3.13 3.3 Reset Threshold relative to nominal V V3V3 V V3V3 rising V V3V3,RESH Short Current Limitation V3V3 Regulator V VSM>4.7V V V3V3 = 0V IV3V3,SHORT Reset threshold of DRVS input, relative to VSM V VSM>V VSM,RESH VDRVS rising Reset threshold of DRVS input, relative to VSM Enable Threshold at pin ON µA V V VSM, 0.925 NOM mA 3.47 V V V3V3, 0.925 NOM 20 55 mA VDRVS,RESH 0.92 V VSM V VSM>V VSM,RESH VDRVS falling VDRVS,RESL 0.85 V VSM V VIN=14V VON,ENA Disable Hysteresis at pin ON V VIN=14V VON,HYST Pulldown Current at pin ON V VIN = 14V VON = 1.5V ION,PD Thermal Shutdown Junction Temperature TJ rising Hysteresis of Thermal Shutdown 1.4 1.5 1.6 V 18 mV 10 µA TJ,OFF 160 °C TJ falling 3) TJ,OFF,HYST 25 °C Upper Oscillator Frequency Setting RRT = 50kΩ fOSC,INT,H 564 600 636 kHz Lower Oscillator Frequency Setting RRT = 120kΩ fOSC,INT,L 235 250 265 kHz 5 Oscillator 1) Overall current at VSM voltage regulator, including IC current consumption 2) The sum of external currents at voltage regulators must not exceed 40mA 3) Not production tested Elmos Semiconductor AG reserves the right to change the detail specifications as may be required to permit improvements in the design of its products. Elmos Semiconductor AG Data Sheet 8/20 QM-No.: 25DS0085E.01 E522.31/33 1 CHANNEL SWITCHED MODE CONSTANT CURRENT CONTROLLER PRODUCTION DATA - JUL 21, 2016 Electrical Characteristics (continued) (V VIN = +5.5V to +55V, TAMB = -40°C to +125°C, unless otherwise noted. Typical values are at V VIN = +14V and TAMB = +25°C. Positive currents flow into the device pins.) Description Condition Symbol Min RT Resistor Range for Internal Oscillator Operation 1) fOSCIN = 0 Hz RRT,INT OSCIN External Frequency Range 2) fOSCIN,EXT Minimum High or Low Pulsewidth at OSCIN for Synchronization TPULSE,MIN,OSCIN 660 RT Resistor Range for external Clock Synchronization 225kHz ≤ fOSC,IN ≤ 650kHz RRT,EXT Tracking between RRT and OSCIN frequency for external Oscillator Synchronization 2) Typical Range for Spread Spectrum fOSCIN = 0 Hz Modulation of internal Oscillator only valid for E522.31 Typ Max Unit 50 120 kΩ 225 650 kHz ns 47 137 kΩ RRT,OSCIN -5 5 % fSPREAD -40 40 kHz TPWDIM,MIN 2 fPWDIM 20 Digital Dimming Logic Minimum PWDIM Pulse Width 3) PWDIM Frequency µs 400 2000 Hz Timeout for CMP and Softstart Reset PWDIM = '0' TPWM,TIMEOUT 64 ms LGATE Pullup Resistance ILGATE = -5mA TJ = 25°C RON,LGATEH 30 Ω LGATE Pulldown Resistance ILGATE = 5mA TJ = 25°C RON,LGATEL 18 Ω Average Current in LGATE ILGATE,AVG = fPWDIM x QGATECHARGE + ILGATE,DC ILGATE,AVG Pullup Current at PWDIM to V3V3 VPWDIM = 1V IPWDIM,PU High Threshold at PWDIM VPWDIM rising VPWDIM,H 2.1 V Low Threshold at PWDIM VPWDIM falling VPWDIM,L 1.2 V Typical Delay by Internal Softstart Ramp (standard setting) PWDIM = '1' (E52231A61C, E52233A61C) 4) 5) tSOFTSTART 7.5 ms dV/ dtCMP,START1 200 mV / ms tSOFTSTART,FAST 3.75 ms dV/ dtCMP,START2 400 mV / ms = '1' Rising Voltage Slope at CMP during PWDIM (E52231A61C, Softstart (standard setting) E52233A61C) 5) Typical Delay by Internal Softstart Ramp (fast setting) PWDIM = '1' (E52231A61CXFR, E52233A61CXFR) 4) 5) = '1' Rising Voltage Slope at CMP during PWDIM (E52231A61CXFR, Softstart (fast setting) E52233A61CXFR) 5) -100 -80 2 mA -60 µA 1) E522.31 drives typical 1.2V to the RT node 2) The external input frequency must be matched to the frequency given by RRT to detect a valid OSCIN signal 3) Note that the delays in external dimming circuit or magnetic components may limit the dimming pulse width above the E522.3x limit 4) The time given is the typical delay that is necessary to reach a sufficiently high CMP voltage to regulate a typical application. May vary depending on implementation details 5) Not production tested Elmos Semiconductor AG reserves the right to change the detail specifications as may be required to permit improvements in the design of its products. Elmos Semiconductor AG Data Sheet 9/20 QM-No.: 25DS0085E.01 E522.31/33 1 CHANNEL SWITCHED MODE CONSTANT CURRENT CONTROLLER PRODUCTION DATA - JUL 21, 2016 Electrical Characteristics (continued) (V VIN = +5.5V to +55V, TAMB = -40°C to +125°C, unless otherwise noted. Typical values are at V VIN = +14V and TAMB = +25°C. Positive currents flow into the device pins.) Description Condition Symbol Min Typ Max Unit 2.4 V 208 mV Analog Dimming and Highside Sense ADIM Input Voltage Range External voltage reference applied VADIM,EXT 0.24 Internal Reference Voltage for FBH,FBL VADIM = V V3V3 VADIM,INT 192 ADIM Pull-Down Current to AGND VADIM = 1V IADIM,PD 0.75 µA Under-voltage Threshold for ADIM VADIM,ERR 160 mV Gain from ADIM to FBH/FBL A ADIM,FB 1/6 Linearity Error of ADIM to FBH/FBL Gain 0.6V ≤ VADIM ≤ 2.4V 1) L ADIM,FB Input voltage at FBL pin V VIN = 14V VFBL 200 3 % 4 56 V VFBL VFBL+0.4 V Input voltage at FBH input V VIN = 14V VFBH Highside Feedback Amplifier Input Currents IFB = IFBH+IFBL VFBH = VFBL = 14V IFB 125 Undervoltage Detection at FBL and FBH 3) VFB,UV 3.8 Error detection delay after falling edge at PWDIM Evaluation of VFBH VFBL during dimming tERR,DIM Error Detection Threshold Voltage after falling edge at PWDIM Evaluation of VFBH-VFBL during dimming VERR,DIM Positive low-side Shunt Sense Input Voltage Voltage VCSP referred to GND VCSP Average Pull-Up Current at CSP VCSP = 0V 14 µA 4 V 16 µs 50 mV Inner Current Regulation Loop 400 mV -5 µA ICSP,PU -20 Pull-Down Current at CSN ICSN,PD 5 µA Over-Current Protection Threshold at CSP VCSP,OCP 425 mV VDRVS = 5V ICGATE = -100mA TJ = 25°C RON,CGATEH 1.6 Ω VDRVS = 5V Pull-Down On-Resistance of CGATE ICGATE = 100mA TJ = 25°C RON,CGATEL 1.2 Ω Average Current in CGATE ICGATE,AVG = fOSC x QGATECHARGE 2) ICGATE,AVG Minimum current consumption at DRVS VCGATE = 0V TJ = 25°C IDRVS,MIN CGATE On-Pulse Width during Over-Current Condition VCSP ≥ 500 mV 4) Maximum CGATE Dutycycle VCMP= V V3V3 Softstart finished Pull-Up On-Resistance of CGATE 1) 2) 3) 4) 25 7 mA 15 µA TOFF 130 ns DCCGATE,MAX 89 % For reference voltages at ADIMx below 0.6V the linearity error may scale to higher values Value limited to avoid excessive current flow in VSM regulator, see also „1 Absolute Maximum Ratings“ Consider this parameters espesially for SEPIC or Flyback topologies Not production tested Elmos Semiconductor AG reserves the right to change the detail specifications as may be required to permit improvements in the design of its products. Elmos Semiconductor AG Data Sheet 10/20 QM-No.: 25DS0085E.01 E522.31/33 1 CHANNEL SWITCHED MODE CONSTANT CURRENT CONTROLLER PRODUCTION DATA - JUL 21, 2016 Electrical Characteristics (continued) (V VIN = +5.5V to +55V, TAMB = -40°C to +125°C, unless otherwise noted. Typical values are at V VIN = +14V and TAMB = +25°C. Positive currents flow into the device pins.) Description Condition Symbol Min Typ Max Unit Transconductance differential Voltage VFBH-FBL to CMP TJ = 25°C GM 4000 µS Openloop DC Gain from VFBH-FBL to CMP 3) ADC 85 dB Maximum Input / Output Current at CMP TJ = 25°C VCMP = 1.5V ICMP,MAX 40 µA Leakage Current at CMP during Dimming VPWDIM = 0V TJ ≤ 85°C VCMP = 1.5V ICMP,LEAK 1 VOVERDR,CMP 160 Outer Regulation Loop 3) Under-voltage protection at CMP 30 nA mV Over-Voltage Protection Input Voltage at OVPIN pin Input voltage at OVPO pin VOVPIN 80 V VOVPO V V3V3 V 1.24 V Over-Voltage Protection Threshold 1) Sleep / Dimming Leakage Current at OVPIN VOVPIN = 5 ... 80V, TJ = 25°C VON=0V or VPWDIM=0 ILEAK,OVPIN 0.1 µA Active Current Flow into OVPIN IACTIVE,OVPIN = VOUT/ (ROVPIN+ROVPO) 2) IACTIVE,OVPIN 130 µA Over-Voltage Detection Delay PWDIM = '1' ON = '1' 3) tOVP,DETECT 10 25 µs Output Voltage of active ERRB IERRB = 3mA Error detected VERRB,L 200 400 mV ERRB Leakage Current TJ < 150°C No Error detected IERRB,Z 5 µA Minimum ERRB Low Pulse Width Error detected tERRB,ON VOVPO,OFF 1.16 1.20 ERRB Output 0.8 1 ms 1) Hysteresis is provided by internal minimum pulse width of ERRB signal of typ. 1ms 2) The parameter VOUT describes the output voltage of the converter in a typical application 3) Not production tested Elmos Semiconductor AG reserves the right to change the detail specifications as may be required to permit improvements in the design of its products. Elmos Semiconductor AG Data Sheet 11/20 QM-No.: 25DS0085E.01 1 CHANNEL SWITCHED MODE CONSTANT CURRENT CONTROLLER PRODUCTION DATA - JUL 21, 2016 E522.31/33 5 Functional Description 5.1 General The E522.3x family is a versatile high voltage controller family for LED drivers. They can be configured for buck from battery, buck-boost, SEPIC or boost topologies, either to VIN or GND. For further reduction of electromagnetic emission E522.31/32 are running with spread spectrum local oscillator. The spread spectrum is only applied if there is no input frequency at OSCIN. This flexibility combined with the high supply voltage of 55V, the very large output voltage range and the possibility to drive high power LED arrays makes the E522.3x family ideal for The internal low-drop regulators VSM and V3V3 can be used to supply external low-power components with a total current consumption up to 15mA(E522.32/34)and 40mA(E522.31/33) at 5V (VSM) and 3.3V (V3V3) supply. LED lighting applications Automotive environment, e.g. headlight control Residential and outdoor lighting applications The internal oscillator can be configured for free-running mode with fixed frequency, controlled by a resistor at the RT pin, or synchronized by an external clock input at OSCIN (Slave mode in a Master-Slave configuration). The E522.3x family consists of E522.31/33 for one LED chain and E522.32/34 for two LED chains. In all two channel family members the Switch Mode Power Supplies are 180° out of phase for reduced EMI. Digital PWM and analog dimming for each LED channel are independent and can be adjusted separately. The LED controllers support PWM dimming for LED brightness control without color change and analog dimming for adjusting the LED initial current. The PWM of E522.3x dimming allows a wide dimming ratio of >1000:1 at PWM frequencies up to 400Hz. 5.2 Supply The supply generates all necessary voltages to operate E522.3x from VIN. Furthermore supervision of V VIN, V VSM, V V3V3 and device temperature are performed. The VSM low-drop voltage regulator provides 5V for peripheral structures and CGATE driver. It is controlled by the ON pin and the internal temperature supervision. For proper stabilization use typ. 1µF ceramic capacitance (X7R recommended). V3V3 voltage regulator is used to power most of the internal analog circuitry. It may also be used to drive external components, but in this case the total external current provided by VSM and V3V3 must not exceed 40mA. Use 1µF ceramic capacitance (X7R) to stabilize V3V3. 5.3 Oscillator The internal oscillator defines the operation frequency of the device, adjustable from 250 to 600kHz by an external resistor at pin RT. Any Frequency in this range can be set by linear interpolation between the values given in the table above ( RRT=50kΩ*600kHz/frequency ). To use the internal oscillator, solder OSCIN to AGND. For synchronous operation to an external clock source, a frequency can be applied to OSCIN. In case of external clock it is necessary to apply a resistor to RT with a value matching the synchronizing frequency. Tolerance between frequency set by RRT and fOSis defined in RRT,OSCIN. CIN Elmos Semiconductor AG reserves the right to change the detail specifications as may be required to permit improvements in the design of its products. Elmos Semiconductor AG Data Sheet 12/20 QM-No.: 25DS0085E.01 E522.31/33 1 CHANNEL SWITCHED MODE CONSTANT CURRENT CONTROLLER PRODUCTION DATA - JUL 21, 2016 5.4 Digital Dimming Logic The PWM logic block controls the digital dimming of 0 to 100% at pin PWDIM. When PWM = '0' is applied to pin PWDIM, E522.3x is set to hold state (high impedant) for the regulation signal at CMPx. LGATE outputs are set to match internal synchronization of PWM. Direct control of external dimming transistors is not recommended. At the falling edge of the PWM signal, dimming circuit is checked for short circuit connections. To verify that the external current is switched off, typ. 16µs after switching LGATE '0', internal control circuitry for short detection in the external dimming circuit is enabled. The threshold for this detection is typ. 50mV VFBH-FBL. With the rising edge of VPWDIMx this check is disabled again. The PWM range of 0 to 100% with 0.1% resolution permits LED brightness control of >1000:1 at a PWM frequency of 400Hz. Note, that during dimming the current in the external inductor must settle to provide proper regulation. Therefore the minimum dimming pulse width depends on the external circuitry, input voltages and external resonant frequencies, too. Internal pull-up current to V3V3 makes the PWDIMx pins suitable for open-drain / open-collector control circuits. The voltage capability of V VSM makes this input 5V/3.3V compatible as well. 5.5 Analog Dimming and Highside Sense The ADIM section provides LED current adjustment, independent of digital dimming feature (e.g. binning or initial current setting). Voltages below typ. 0.16V are considered an open pin, disabling the converter. In the range of 0.24V to 2.4V the signal is accepted as reference for regulation, divided by a factor of 6. To use the internal reference voltage of typical 1.2V ( = 200mV at VFBH-FBL) solder this pin to V3V3. The high side feedback FBH & FBL provides precise measurement of the load current (e.g. LED current). In any topology FBH must be connected to the positively biased shunt resistor terminal. Additionally, these pins are monitored for under-voltage to detect open pins or short-to-GND errors, disabling the converter in case of detection. The undervoltage threshold may be superseded by the VSM reset generation. Note that for SEPIC or Flyback topologies the output must be precharged above the undervoltage threshold at FBx to allow startup. For example the VSM regulator is suitable to drive the output via a rectification device or circuit. 5.6 Inner Current Regulation Loop The Low side feedback CSxP and CSxN provides inductor current measurement to the inner regulation loop to control the pulse width of the CGATE output. OverCurrent protection is provided if the voltage at CSxP pin exceeds 425mV relative to AGND, turning the according CGATE driver off. For over-current limitation please note , that the slope compensation may decrease the actual current limitation for higher dutycycles. CGATE output is designed to drive the gate of an external true-logic-level N-channel FET with an average gate current of 25mA at switching frequencies up to 660kHz (in OSCIN synchronized operational mode). The average current can be calculated by multiplication of the operation frequency with the total gate charge of the external FET. For example, for a transistor of 40nC gate-charge the maximum operational frequency is 625kHz. Higher gate-charge leads to lower maximum operational frequency (e.g. 100nC transistors are possible at a maximum frequency of 250kHz). DRVS should be supplied by VSM (see chapter supply for details). If DRVS is supplied externally, an maximum average current of 40mA in each CGATE is possible. Take additional power generated in E522.3x into account. E522.3x device provide internal slope compensation ramp generation. The slope can be scaled to match the external circuitry by applying a resistor RSLP between the innerloop shunt RSHUNT and pin CSxP. For applications designed to work with higher dutycycles than 50%, RSLP should be choosen in the range from typ. 330Ω to 2kΩ. Final resistor value should be defined during prototyping of the complete application. As a starting value for RSLP in Boost configuration use RSLP = V OUT⋅R SHUNT −4 5 e ⋅f RT ⋅L with fRT = operating frequency set at RT and L = inductance in Boost circuitry Elmos Semiconductor AG reserves the right to change the detail specifications as may be required to permit improvements in the design of its products. Elmos Semiconductor AG Data Sheet 13/20 QM-No.: 25DS0085E.01 1 CHANNEL SWITCHED MODE CONSTANT CURRENT CONTROLLER PRODUCTION DATA - JUL 21, 2016 E522.31/33 5.7 Outer Regulation Loop The outer regulation loop provides control of the converter in combination with the differential high-side feedback amplifier at FBL and FBH. The failure amplifier (named GM) provides the inner regulation loop reference voltage derived from CMP. A typical compensation network required for optimized operation is a network consisting of a capacitor to reference GND, parallel to a serial connection of a capacitor and a resistor (see typical application diagram). During prototyping the compensation has to be verified for the whole input voltage range, especially for the maximum duty cycle which occurs. Under-voltage detection at FBL, FBH and CMP are provided to detect external failures like short-connections. A soft-start mechanism is implemented to avoid excessive input current flow. The soft-start startup time is typically 7.5ms with PWDIM='1' to fully release converter output power. A faster setting for softstart length can be ordered, which leads to 3.75ms for a typical implementation. The voltage slopes applied at CMP are either typ. 200mV/ms (standard) or typ. 400mV/ms (fast). Note that dimming at PWDIMx during softstart stretches this delay (by approximately 1/dutycycle applied). 5.8 Over-Voltage Protection The OVP (over voltage protection) Pins OVPIN and OVPO provide a GND related output over-voltage protection. The absolute voltage level of protection is defined by the resistive divider with respect to the maximum voltage at pin OVPIN, connected from converter output voltage to OVPIN and from OVPO to AGND. Recommended resistive range is given in ROVPO. If E522.3x is turned off or is dimmed, the connection between OVPIN and OVPO is switched off, providing high impedance to reduce current flow in over-voltage protection. This feature also disconnects the DC path between VIN and GND to save energy in sleep mode. Note, that during PWDIM='0' the over-voltage protection is not available. 5.9 ERRB Output ERRB open-drain output is used to set an error flag for peripheral components, e.g. microcontroller. The output drives the ERRB flag to AGND, if a failure is detected. The following failure states are handled: • • • • • • • Over-voltage at OVPIN Open-load (detected by over-voltage protection) Open feedback connection at FBH or FBL Open current feedback at CSP FBH or FBL under-voltage detection Reversed feedback VFBH - VFBL < typ. -50mV Continuous innerloop current limitation for typ. >64ms 1) • • • • • • • • • • • Open ADIM connection Differential feedback FBH-FBL over-voltage 2) PWDIM time-out (e.g. caused by short to GND) Short in external dimming transistors 3) VSM or V3V3 under-voltage (e.g. short to GND) Junction over-temperature Open AGND or PGND connection DRVS under-voltage (below reset-threshold) ON voltage low (ON logically'0') Open RT input or out-of-range OSCIN signal Invalid frequency applied to OSCIN 1) Error Flag is set for typ. 1s after detection, restarting the device afterwards. 2) Differential overvoltage at FBH/FBL is detected by CMP undervoltage detection to avoid sensitivity to distortions. 3) Differential voltage across FBH/FBL during dimming is supervised for a typ. threshold of 50mV after a delay of typ. 16µs following the falling edge of the PWDIM signal. Elmos Semiconductor AG reserves the right to change the detail specifications as may be required to permit improvements in the design of its products. Elmos Semiconductor AG Data Sheet 14/20 QM-No.: 25DS0085E.01 E522.31/33 1 CHANNEL SWITCHED MODE CONSTANT CURRENT CONTROLLER OP State PRODUCTION DATA - JUL 21, 2016 Operation with fRT 0 No Operation ERRBx set Operation with fOSCIN No Operation ERRBx set fOSCIN ERRBx fRT 0 fOSCIN Wobble Enable fRT Wobbling disabled for proper fOSCIN Detection 0 fOSCIN fRT Figure 1. OSCIN Failure Check 5.10 Short Circuit Monitoring for floating LED Loads The circuitry shown in (Figure 2) can be used to detect LED chain short circuit in floating output topologies (e.g. boost-to-battery). The resistors RSC1,2 are used to adapt the threshold for short circuit detection to a threshold of VSC,DETECT=U(BE)*(1+RSC1/RSC2), with U(BE) being the base-emitter voltage of the bipolar transistor devices. Choose RSC1 value sufficiently high to prevent unintended discharge of the converter output during dimming cycles. The negative thermal coefficient of this topolo- gy can be used to partially compensate the temperatur dependent characteristic of the load. With the connection to ERRB of E522.3x, the combined feedback signal includes all failures detected by E522.3x together with the short circuit (or under-voltage) information of the highside load. An additional capacitor parallel to RSC2 may be useful to implement debouncing of the feedback signal or to increase of EMI of the circuit. Dimming (if used) RSC1 Feedback Channel (incl. Pull-up) ERRB RSC2 Figure 2. Exemplary shown circuit monitoring in Boost-to-Battery application Elmos Semiconductor AG reserves the right to change the detail specifications as may be required to permit improvements in the design of its products. Elmos Semiconductor AG Data Sheet 15/20 QM-No.: 25DS0085E.01 1 CHANNEL SWITCHED MODE CONSTANT CURRENT CONTROLLER PRODUCTION DATA - JUL 21, 2016 E522.31/33 6 List of Abbreviations Term ASSP IC OVP OCP GM OSC PWM REF LDO CS FB SMPS EMI EME EMC Explanation Application Specific Standard Product Integrated Circuit Over Voltage Protection Over Current Protection Transconductance Oscillator Pulse Width Modulation Reference, usually given as I (current) or V (voltage) Low Drop Out Voltage Regulator Current Sense Feedback Switched-Mode Power Supply Electromagnetic Immunity Electromagnetic Emission Electromagnetic Compatibility Elmos Semiconductor AG reserves the right to change the detail specifications as may be required to permit improvements in the design of its products. Elmos Semiconductor AG Data Sheet 16/20 QM-No.: 25DS0085E.01 E522.31/33 1 CHANNEL SWITCHED MODE CONSTANT CURRENT CONTROLLER PRODUCTION DATA - JUL 21, 2016 Date: 05.02.2013 7 Package Information PACKAGE OUTLINE SPECIFICATION All devices are available in a Pb free, RoHs compliant QFN32L5 plastic package according to JEDEC MO-220 K, vari32 Lead Quad Flat Non Leaded Package ant VHHD-4. The package is classified to Moisture Sensitivity Level 3 (MSL 3) according to JEDEC 08SP0675.05 J-STD-020 with a Author: ASto QM-No.: (QFN32L5) soldering peak temperature of (260+5)°C. Package Outline and Dimensions are according JEDEC MO-220 K, variant VHHD-4 Description Symbol min mm typ max min inch typ max Package height A 0.80 0.90 1.00 0.031 0.035 0.039 Stand off A1 0.00 0.02 0.05 0.000 0.00079 0.002 Thickness of terminal leads, including lead finish A3 -- 0.20 REF -- -- 0.0079 REF -- Width of terminal leads b 0.18 0.25 0.30 0.007 0.010 0.012 Package length / width D/E -- 5.00 BSC -- -- 0.197 BSC -- D2 / E2 3.50 3.65 3.80 0.138 0.144 0.150 Length / width of exposed pad Lead pitch e -- 0.5 BSC -- -- 0.02 BSC -- Length of terminal for soldering to substrate L 0.35 0.40 0.45 0.014 0.016 0.018 Number of terminal positions N 32 32 Note: the mm values are valid, the inch values contains rounding errors Note 1: for assembler specific pin1 identification please see QM-document 08SP0363.xx (Pin 1 Specification) Page 1 of 1 Elmos Semiconductor AG reserves the right to change the detail specifications as may be required to permit improvements in the design of its products. Elmos Semiconductor AG Data Sheet 17/20 QM-No.: 25DS0085E.01 1 CHANNEL SWITCHED MODE CONSTANT CURRENT CONTROLLER PRODUCTION DATA - JUL 21, 2016 E522.31/33 8 Marking 8.1 Top Side ÿÿ Elmos (Logo) ÿÿ 52231A ÿÿ XXUYWW Signature 52231 A Y WW XXXX U Explanation Elmos project number Elmos project revision code Year of assembly (e.g. 2014) Week of assembly Production lot number (1 to 4 digits) Assembler Code 9 Functional Safety The development of this product is based on a process according to an ISO/TS 16949 certified quality management system. Functional safety requirements according to ISO 26262 have not been submitted to Elmos and therefore have not been considered for the development of this product. Elmos Semiconductor AG reserves the right to change the detail specifications as may be required to permit improvements in the design of its products. Elmos Semiconductor AG Data Sheet 18/20 QM-No.: 25DS0085E.01 E522.31/33 1 CHANNEL SWITCHED MODE CONSTANT CURRENT CONTROLLER PRODUCTION DATA - JUL 21, 2016 10 Record of Revision Chapter - Revision .00 .01 4 .01 5.7 9 .01 .01 Change and Reason for Change Initial revision Page 1 -> new version with new ordering no. added Page 9 -> Digital Dimming Logic -> Software parameter added Revised New chapter with Functional Safety Hints Date Released Elmos Mar 26, 2015 AMIL/ZOE Jul 21, 2016 DHOE/ZOE Jul 21, 2016 DHOE/ZOE Jul 21, 2016 Jul 21, 2016 DHOE/ZOE DHOE/ZOE Elmos Semiconductor AG reserves the right to change the detail specifications as may be required to permit improvements in the design of its products. Elmos Semiconductor AG Data Sheet 19/20 QM-No.: 25DS0085E.01 E522.31/33 1 CHANNEL SWITCHED MODE CONSTANT CURRENT CONTROLLER PRODUCTION DATA - JUL 21, 2016 WARNING – Life Support Applications Policy Elmos Semiconductor AG is continually working to improve the quality and reliability of its products. Nevertheless, semiconductor devices in general can malfunction or fail due to their inherent electrical sensitivity and vulnerability to physical stress. It is the responsibility of the buyer, when utilizing Elmos Semiconductor AG products, to observe standards of safety, and to avoid situations in which malfunction or failure of an Elmos Semiconductor AG Product could cause loss of human life, body injury or damage to property. In the development of your design, please ensure that Elmos Semiconductor AG products are used within specified operating ranges as set forth in the most recent product specifications. 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However, no responsibility is assumed for inaccuracies. Furthermore, such information does not convey to the purchaser of the semiconductor devices described any license under the patent rights of Elmos Semiconductor AG or others. Contact Information Headquarters Elmos Semiconductor AG Heinrich-Hertz-Str. 1 • D-44227 Dortmund (Germany) : +492317549100 : [email protected] Sales and Application Support Office North America Elmos NA. Inc. 32255 Northwestern Highway • Suite 220 Farmington Hills MI 48334 (USA) : +12488653200 : [email protected] Sales and Application Support Office China Elmos Semiconductor Technology (Shanghai) Co., Ltd. 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Elmos Semiconductor AG reserves the right to change the detail specifications as may be required to permit improvements in the design of its products. Elmos Semiconductor AG Data Sheet 20/20 QM-No.: 25DS0085E.01