MB1500ERU Low Cost, 1 x 2 Inch 15W, 4:1 Input Range DC/DC Converters Electrical Specifications Key Features: Specifications typical @ +25°C, nominal input voltage & rated output current, unless otherwise noted. Specifications subject to change without notice. • 15W Output Power Input Parameter • 4:1 Input Voltage Range Input Voltage Range • 1,500 VDC Isolation • Single & Dual Outputs Input Start Voltage • Efficiency to 90% Input Filter Start-Up Time • Compact 1 x 2 Inch Case Output • -40°C to +85°C Operation • Industry Standard Pin-Out • Low Cost Parameter Output Voltage Accuracy Output Voltage Balance Output Trim Range Line Regulation Load Regulation Cross Regulation Ripple & Noise (20 MHz) Transient Recovery Time, See Note 5 Transient Response Deviation Output Power Protection Temperature Coefficient Output Short Circuit, See Note 6 Conditions Min. 24 VDC Input 9.0 48 VDC Input 18.0 24 VDC Input 48 VDC Input (Pi) Filter See Note 2 Typ. 24.0 48.0 Conditions Typ. ±1.0 ±0.5 ±10 ±0.2 ±0.5 Min. Dual Outputs, Balanced Loads VIN = Min to Max IOUT = 10% to 100% See Note 3 See Note 4 Max. 36.0 75.0 9.0 17.8 10 70 300 25% Load Step Change ±3.0 160 ±0.02 Continuous (Autorecovery) Units VDC VDC mS Max. ±3.0 ±1.0 ±0.5 ±1.0 ±5.0 100 500 ±5.0 Units % % % % % mV P - P µSec % % %/°C General Parameter Isolation Voltage Isolation Resistance Isolation Capacitance Switching Frequency Conditions 60 Seconds 500 VDC See Note 7 Min. 1,500 1,000 Typ. Max. Units VDC M pF kHz Max. +85 +105 +125 Units °C °C °C 95 % 1,000 300 Environmental Parameter Operating Temperature Range Operating Temperature Range Storage Temperature Range Cooling Humidity Physical Case Size Case Material Weight MicroPower Direct 292 Page Street Suite D Stoughton, MA 02072 USA T: (781) 344-8226 F: (781) 344-8481 E: [email protected] W: www.micropowerdirect.com Conditions Ambient Case Min. -40 Typ. +25 -55 Free Air Convection RH, Non-condensing See Mechanical Diagram (Page 4) Aluminum Alloy With Non-Conductive Base (UL94-V0) 0.99 Oz (28g) Remote On/Off Parameter Unit On Unit Off Off Idle Current Conditions See Note 8 See Note 8 Min. 2.5 0 Typ. Max. 12.0 1.2 1.0 Units VDC VDC mA Reliability Specifications Parameter MTBF Vibration Conditions Min. Typ. Max. MIL HDBK 217F, 25°C, Gnd Benign 1.0 10 - 55 Hz, 10G, 30 Min, on X, Y & Z Axis Units MHours Absolute Maximum Ratings Parameter Input Voltage Surge (1 Sec) Lead Temperature Conditions 24 VDC Input 48 VDC Input 1.5 mm From Case for 10 Sec Min. -0.7 -0.7 Typ. Max. 50.0 100.0 300 Caution: Exceeding Absolute Maximum Ratings may damage the module. These are not continuous operating ratings. www.micropowerdirect.com Units VDC °C www.micropowerdirect.com Model Selection Guide Input Model Number Voltage (VDC) Nominal Range Output Current (mA) Voltage Current Current Full-Load No-Load (VDC) (mA, Max) (mA, Min) Efficiency (%, Typ) Over Fuse Voltage Capacitive Rating Load Protection (µF, Max) Slow-Blow (VDC Typ) (mA) MB1524S-03ERU 24 9.0 - 36.0 633 45 3.3 4,000 200 87 3.9 10,200 1,500 MB1524S-05ERU 24 9.0 - 36.0 695 45 5.0 3,000 150 90 6.2 4,020 1,500 MB1524S-12ERU 24 9.0 - 36.0 703 15 12.0 1,250 63 89 15.0 1,035 1,500 MB1524S-15ERU 24 9.0 - 36.0 703 15 15.0 1,000 50 89 18.0 705 1,500 MB1524S-24ERU 24 9.0 - 36.0 695 20 24.0 625 31 90 30.0 470 1,500 MB1524D-05ERU 24 9.0 - 36.0 727 20 ±5.0 ±1,500 ±75 86 ±6.2 4,800 1,500 MB1524D-12ERU 24 9.0 - 36.0 710 15 ±12.0 ±625 ±32 88 ±15.0 800 1,500 MB1524D-15ERU 24 9.0 - 36.0 710 15 ±15.0 ±500 ±25 88 ±18.0 500 1,500 MB1548S-03ERU 48 18.0 - 75.0 316 35 3.3 4,000 200 87 3.9 10,200 1,000 MB1548S-05ERU 48 18.0 - 75.0 351 35 5.0 3,000 150 89 6.2 4,020 1,000 MB1548S-12ERU 48 18.0 - 75.0 355 10 12.0 1,250 63 88 15.0 1,035 1,000 MB1548S-15ERU 48 18.0 - 75.0 347 10 15.0 1,000 50 90 18.0 705 1,000 MB1548D-05ERU 48 18.0 - 75.0 363 20 ±5.0 ±1,500 ±75 86 ±6.2 4,800 1,000 MB1548D-12ERU 48 18.0 - 75.0 355 15 ±12.0 ±625 ±32 88 ±15.0 800 1,000 MB1548D-15ERU 48 18.0 - 75.0 351 15 ±15.0 ±500 ±25 89 ±18.0 500 1,000 Notes: 1. The specified maximum capacitive load is for each output. 2. Start up time is measured at nominal input and with a constant resistive load. 3. Cross regulation is measured with the main output set at 50% load. The second output is varied from 10% to 100% load. 4. When measuring output ripple, it is recommended that an external ceramic capacitor (approx 1 µF to 10 µF) be placed from the +VOUT to the -VOUT pins. 5. Transient recovery is measured to within a 1% error band for a load step change of 25%. 6. Short circuit protection is provided by a “hiccup mode” circuit. 7. Isolation capacitance for 24 VDC output models is 2,000 pF. Isolation capacitance is measured from input to output at 100 kHz/0.1V. 8. The control input (pin 6) is referenced to the -VIN (pin 2) input. If it is grounded, the unit will shut off. 9. These units should not be operated with a load under 10% of full load. Operation at no-load will not damage the unit, but they may not meet all specifications. 10. These units should not be operated over +85°C. Exceeding +85°C may damage the unit. 11. It is recommended that a fuse be used on the input of a power supply for protection. See the Model Selection table above for the correct rating. Derating Curve External Trim External Trim Notes: On single output units, an external resistor can be used to adjust the converter output up/down by about 10%. The connection is shown in the diagram at left. The required resistor value is calculated by the formulas: Trim UP = RTRIM = A $-R2 - R3 R2 A Trim Down = RTRIM = A $-R1 - R3 R1 A Where A = VREF $ R1 VTRIM - VREF Where A = VTRIM VREF $ R2 VREF Where RTRIM = The value of the external trim resistor VTRIM = The amount of voltage adjustment required The value of R1, R2, R3 and VREF are given in the table below. Parameter Output Voltage (VDC) 3.3 5.0 9.0 12 15 24 R1 (k) 4.801 2.883 7.500 10.971 14.497 24.872 R2 (k) 2.863 2.864 2.864 2.864 2.864 2.864 R3 (k) 15.00 10.00 15.00 17.80 17.80 20.00 VREF (V) 1.24 2.50 2.50 2.50 2.50 2.50 If not used, the Trim pin (pin 4) should be left open. Please contact the factory for more information. 292 Page Street Ste D Stoughton, MA 02072 • TEL: (781) 344-8226 • FAX: (781) 344-8481 • E-Mail: [email protected] www.micropowerdirect.com EMC Specifications Parameter Radiated Emissions Conducted Emissions ESD RS EFT Surge CS Voltage Dips Standard See Note 1 EN 55022 See Note 1 EN 55022 EN 61000-4-2 EN 61000-4-3 See Note 2 EN 61000-4-4 See Note 3 EN 61000-4-5 EN 61000-4-6 EN 61000-4-29 Class A Class A Criteria B; ±4 kV Contact Criteria A; 10V/m Criteria B; ±2 kV Criteria B; ±2 kV Criteria A; 3 Vrms Criteria B; 0% - 70% Notes: 1. All units are rated for EN 55022 (CE/RE) class A without external components. They will meet class B with the addition of the MDCFM-02A(W) (or a similar discrete filter circuit). Contact the factory for more information. 2. To meet the requirements of EN 61000-4-4 (±2 kV), external components are needed. This can be done discretely, or with the addition of the MDCFM02A(W). Contact the factory for more information. 3. To meet the requirements of EN 61000-4-5 (±2 kV), external components are needed. This can be done discretely, or with the addition of the MDCFM-02(W). Contact the factory for more information. Typical Connection 7. In many applications simply adding input/output capacitors will The diagram above illustrates a typical connection of the MB1500ERU 5. Recommended values for components are: enhance the input surge proseries for applications that require meeting EMC standards. The units do not Component 48 VIN 24 VIN Vin Input Vout Output tection and reduce output require external components to operate as specified. Some notes on this MOV S14K35 S14K60 (VDC) Capacitor (VDC) Capacitor ripple sufficiently. The input diagram (starting with the input circuit) are: L1 56 µH 56 µH capacitor C1 and output cap1. It is recommended that an external fuse be used. The recommended fuse 3.3 470 µF 330 µF acitors C3 and C4 shown in the 24 is shown in the model chart on page 2. TVS SMCJ48A SMCJ90A 5.0 470 µF typical connection diagram 2. An external MOV is recommended on the input to protect the unit in the C1 330 µF/50V 330 µF/100V 12 220 µF 48 330 µF above (and board layout event of a surge. A recommended value is given in the table at right. 15 220 µF C2 1.0 µF/50V 1.0 µF/100V drawings below) illustrate 3. An external TVS is recommended on the input to protect the unit in the 24 100 µF L2 4.7 µH 4.7 µH their connection. Recommended capacitor event of a voltage spike. A recommended value is given in the table at ±5 ±220 µF CY1, CY2 1,000 pF/2 kV 1,000 pF/2 kV values are given in the table at right. right. ±12 ±100 µF 4. The output filtering capacitor (C3) is a high frequency, low resistance ±15 ±100 µF electrolytic capacitor. Care must be taken in choosing this capacitor not 6. Input noise and surge suppression modules are available for a number of MPD DC/DC power supplies. For pricing or full technito exceed the capacitive load specification for the unit. The board layout cal information on these modules please contact the factory. illustration below shows a connection for dual output units. Voltage derating of capacitors should be 80% or above. Typical Board Layout: With External Filter/Surge Components for Single Output Unit Typical Connection: With External Filter/Surge Components for Dual Output Unit MicroPower Direct • 292 Page Street Ste D Stoughton, MA 02072 • TEL: (781) 344-8226 • FAX: (781) 344-8481 • E-Mail: [email protected] www.micropowerdirect.com Mechanical Dimensions Pin Connections Pin 1 2 3 4 5 6 Single Output +VIN -VIN +VOUT Trim -VOUT Remote On/Off Pin 1 2 3 4 5 6 Dual Output +VIN -VIN +VOUT Common -VOUT Remote On/Off Adapter Plate Mechanical Dimensions: With Optional Heatsink All models of the MB1500x-xxERU series are available mounted on an adapter plate similar to the one pictured at left. The adapter plate makes it easier to mount the unit to a chassis or to a standard DIN rail. Please contact the factory for more information. For the heatsink option, add suffix “H” to the model number (i.e. MB1524S-05ERU-H) MicroPower Direct Notes: • All dimensions are typical in inches (mm) • Tolerance x.xx = ±0.02 (±0.50) We Power Your Success - For Less! 292 Page Street Ste D Stoughton, MA 02072 • TEL: (781) 344-8226 • FAX: (781) 344-8481 • E-Mail: [email protected]