EPCOS B43545 Aluminum electrolytic capacitor Datasheet

Aluminum electrolytic capacitors
Snap-in capacitors
Series/Type:
B43545
Date:
November 2012
© EPCOS AG 2012. Reproduction, publication and dissemination of this publication, enclosures hereto and the
information contained therein without EPCOS' prior express consent is prohibited.
Snap-in capacitors
B43545
Outstanding ripple current, compact 105 °C
Long-life grade capacitors
Applications
Frequency converters
Solar inverters
Uninterruptible power supplies
Professional power supplies
Medical appliances
Telecommunications
Features
Outstanding ripple current capability
Base cooling available upon request for case sizes
30 × 35 mm to 35 × 55 mm
Long useful life
Very high CV product, compact
High reliability
Extremely improved performance at high frequencies
Outstanding low ESR at operating conditions above 50 °C
Optimized internal thermal resistance
Different case sizes available for each capacitance value
Capacitors with all insulation versions pass the needle flame
test according to IEC 60695-11-5 for all flame exposure times
up to 120 s
RoHS-compatible
Construction
Charge/discharge-proof, polar
Aluminum case, fully insulated with PVC
Version with PET insulation available
Version with additional PET insulation cap on terminal side
available for insulating the capacitor from the PCB
Snap-in solder pins to hold component in place on PC-board
Minus pole marking on case surface
Minus pole not insulated from case
Overload protection by safety vent on the case wall
Terminals
Standard version with 2 terminals,
2 lengths available: 6.3 and 4.5 mm
3 terminals to ensure correct insertion: length 4.5 mm
Please read Cautions and warnings and
Important notes at the end of this document.
Page 2 of 17
B43545
Outstanding ripple current, compact 105 °C
Specifications and characteristics in brief
Rated voltage VR
Surge voltage VS
Rated capacitance CR
Capacitance tolerance
Dissipation factor tan δ
(20 °C, 120 Hz)
400 ... 450 V DC
1.10 VR
82 ... 820 µF
±20% M
VR = 400 V DC: tan δ ≤ 0.15
VR = 450 V DC: tan δ ≤ 0.20
Leakage current Ileak
(5 min, 20 °C)
Self-inductance ESL
Useful life1)
105 °C; VR; IAC,R
85 °C; VR; IAC,R
50 °C; VR; 1.4 IAC,R
Voltage endurance test
105 °C; VR
Vibration resistance
test
Characteristics at low
temperature
Approx. 20 nH
> 5000 h
> 20000 h
> 175000 h
2000 h
Requirements:
∆C/C
≤ ±20% of initial value
tan δ
≤ 2 times initial specified limit
Ileak
≤ initial specified limit
Post test requirements:
∆C/C
≤ ±10% of initial value
tan δ
≤ 1.3 times initial specified limit
Ileak
≤ initial specified limit
To IEC 60068-2-6, test Fc:
Frequency range 10 Hz ... 55 Hz, displacement amplitude 0.35 mm,
acceleration max. 5 g, duration 3 × 2 h.
Capacitor mounted by its body which is rigidly clamped to the work
surface.
Max. impedance ratio
at 100 Hz
VR
400 V
Z -25 °C / Z 20 °C 3
Z -40 °C / Z 20 °C 7
450 V
7
12
IEC climatic category
To IEC 60068-1:
VR = 400 V DC: 40/105/56 (40 °C/+105 °C/56 days damp heat test)
VR = 450 V DC: 25/105/56 (25 °C/+105 °C/56 days damp heat test)
The capacitors can be operated in the temperature range of
40 °C to +105 °C but the impedance at 40 °C should be taken into
consideration.
Detail specification
Sectional specification
Similar to CECC 30301-809
IEC 60384-4
1) Refer to chapter "General technical information, 5 Useful life" on how to interpret useful life.
Please read Cautions and warnings and
Important notes at the end of this document.
Page 3 of 17
B43545
Outstanding ripple current, compact 105 °C
Dimensional drawings
Snap-in capacitors with standard insulation (PVC or PET)
Snap-in terminals, length (6.3 ±1) mm.
Also available in a shorter version with a
length of (4.5 1) mm. PET insulation is
marked with label "PET" on the sleeve.
Snap-in capacitors are also available with
3 terminals (length (4.5 1) mm). PET
insulation is marked with label "PET" on the
sleeve.
Dimensions (mm)
d +1
l ±2
25
25
25
30
25
35
25
40
25
45
25
50
25
55
Dimensions (mm)
d +1
l ±2
30
25
30
30
30
35
30
40
30
45
30
50
30
55
35
25
35
30
35
35
35
40
35
45
35
50
35
55
Approx.
weight (g)
Packing
units (pcs.)
13
17
19
22
25
29
32
130
130
130
130
130
130
130
Please read Cautions and warnings and
Important notes at the end of this document.
Page 4 of 17
Approx.
weight (g)
Packing
units (pcs.)
17
23
29
36
41
46
53
22
29
36
41
56
70
81
80
80
80
80
80
80
80
60
60
60
60
60
60
60
B43545
Outstanding ripple current, compact 105 °C
Snap-in capacitors with PVC insulation and PET insulation cap on terminal side
Snap-in terminals, length (6.3 +1/1.4) mm.
Also available in a shorter version with a
length of (4.5 1.4) mm. PET insulation cap
is positioned under the insulation sleeve.
Snap-in capacitors are also available with
3 terminals (length (4.5 1.4) mm). PET
insulation cap is positioned under the
insulation sleeve.
Dimensions (mm)
d +1.4
l +2.2/2
25
25
25
30
25
35
25
40
25
45
25
50
25
55
Dimensions (mm)
d +1.4
l +2.2/2
30
25
30
30
30
35
30
40
30
45
30
50
30
55
35
25
35
30
35
35
35
40
35
45
35
50
35
55
Approx.
Packing
weight (g) units (pcs.)
13
17
19
22
25
29
32
Please read Cautions and warnings and
Important notes at the end of this document.
130
130
130
130
130
130
130
Page 5 of 17
Approx.
Packing
weight (g) units (pcs.)
17
23
29
36
41
46
53
22
29
36
41
56
70
81
80
80
80
80
80
80
80
60
60
60
60
60
60
60
B43545
Outstanding ripple current, compact 105 °C
Packing of snap-in capacitors
For ecological reasons the packing is pure cardboard. Components can be withdrawn (in full or in
part) in the correct position for insertion.
Ordering codes for terminal styles and insulation features
Identification in 3rd block of ordering code
Snap-in capacitors
Terminal version
Insulation version
PVC
PET
PVC plus PET cap
Standard terminals 6.3 mm
M000
M060
M080
Short terminals 4.5 mm
M007
M067
M087
3 terminals 4.5 mm
M002
M062
M082
Ordering examples:
B43545A5107M007
B43545A5107M062
B43545A5107M080
}
}
}
snap-in capacitor with short terminals and standard PVC insulation
snap-in capacitor with 3 terminals and PET insulation
snap-in capacitor with standard terminals and PVC insulation with
additional PET insulation cap on terminal side
Please read Cautions and warnings and
Important notes at the end of this document.
Page 6 of 17
B43545
Outstanding ripple current, compact 105 °C
Overview of available types
VR (V DC)
400
450
Case dimensions d × l (mm)
CR (µF)
82
25 × 25
100
25 × 30
120
25 × 25
25 × 35
30 × 25
150
25 × 30
25 × 40
30 × 30
180
25 × 35
30 × 25
25 × 45
30 × 35
35 × 25
220
25 × 35
30 × 30
25 × 50
30 × 35
35 × 30
270
25 × 45
30 × 35
35 × 25
30 × 45
35 × 35
330
25 × 50
30 × 35
35 × 30
30 × 50
35 × 40
390
25 × 55
30 × 40
35 × 35
30 × 55
35 × 45
470
30 × 50
35 × 40
35 × 50
560
30 × 55
35 × 40
35 × 55
680
35 × 50
820
35 × 55
The capacitance and voltage ratings listed above are available in different cases upon request.
Other voltage and capacitance ratings are also available upon request.
Please read Cautions and warnings and
Important notes at the end of this document.
Page 7 of 17
B43545
Outstanding ripple current, compact 105 °C
Technical data and ordering codes
CR
100 Hz
20 °C
µF
Case
dimensions
d×l
mm
VR = 400 V DC
120
25 × 25
150
25 × 30
180
25 × 35
180
30 × 25
220
25 × 35
220
30 × 30
270
25 × 45
270
30 × 35
270
35 × 25
330
25 × 50
330
30 × 35
330
35 × 30
390
25 × 55
390
30 × 40
390
35 × 35
470
30 × 50
470
35 × 40
560
30 × 55
560
35 × 40
680
35 × 50
820
35 × 55
VR = 450 V DC
82
25 × 25
100
25 × 30
120
25 × 35
120
30 × 25
150
25 × 40
150
30 × 30
180
25 × 45
ESRtyp
100 Hz
20 °C
mΩ
ESRtyp
300 Hz
60 °C
mΩ
Zmax
10 kHz
20 °C
mΩ
IAC,max
100 Hz
60 °C
A
IAC,max
100 Hz
85 °C
A
IAC,R1)
Ordering code
100 Hz (composition see
105 °C below)
A
500
400
330
330
270
270
220
220
220
180
180
180
160
150
150
130
130
110
110
90
75
160
130
110
100
90
85
70
70
75
60
55
60
50
50
50
40
40
34
36
30
26
700
550
460
460
380
370
310
300
310
260
250
260
220
210
220
180
180
150
160
130
110
2.23
2.60
2.96
3.12
3.36
3.58
3.96
4.12
4.15
4.58
4.69
4.79
5.19
5.30
5.38
6.11
6.11
6.95
6.80
7.87
8.99
1.64
1.92
2.19
2.31
2.48
2.64
2.93
3.04
3.06
3.39
3.46
3.54
3.84
3.91
3.98
4.51
4.52
5.13
5.02
5.82
6.64
0.88
1.04
1.18
1.24
1.33
1.42
1.58
1.64
1.65
1.82
1.86
2.03
2.07
2.24
2.28
2.59
2.59
2.94
2.87
3.33
3.80
B43545A9127M0*#
B43545A9157M0*#
B43545A9187M0*#
B43545B9187M0*#
B43545A9227M0*#
B43545B9227M0*#
B43545A9277M0*#
B43545B9277M0*#
B43545C9277M0*#
B43545A9337M0*#
B43545B9337M0*#
B43545C9337M0*#
B43545A9397M0*#
B43545B9397M0*#
B43545C9397M0*#
B43545A9477M0*#
B43545B9477M0*#
B43545A9567M0*#
B43545B9567M0*#
B43545A9687M0*#
B43545A9827M0*#
1110
910
760
750
610
600
500
290
240
200
190
160
150
130
1680
1370
1140
1140
920
910
770
1.80
2.06
2.34
2.47
2.74
2.86
3.13
1.32
1.52
1.73
1.81
2.02
2.10
2.30
0.71
0.82
0.94
0.98
1.09
1.14
1.25
B43545A5826M0*#
B43545A5107M0*#
B43545B5127M0*#
B43545A5127M0*#
B43545A5157M0*#
B43545B5157M0*#
B43545A5187M0*#
Composition of ordering code
* = Insulation feature
#=
0 = PVC insulation
6 = PET insulation
8 = PVC insulation with additional PET insulation
cap on terminal side
Terminal style
0 = snap-in standard terminals (6.3 mm)
2 = snap-in 3 terminals (4.5 mm)
7 = snap-in short terminals (4.5 mm)
1) 120-Hz conversion factor of ripple current: IAC (120 Hz) = 1.03 IAC (100 Hz)
Please read Cautions and warnings and
Important notes at the end of this document.
Page 8 of 17
B43545
Outstanding ripple current, compact 105 °C
Technical data and ordering codes
CR
100 Hz
20 °C
µF
Case
dimensions
d×l
mm
VR = 450 V DC
180
30 × 35
180
35 × 25
220
25 × 50
220
30 × 35
220
35 × 30
270
30 × 45
270
35 × 35
330
30 × 50
330
35 × 40
390
30 × 55
390
35 × 45
470
35 × 50
560
35 × 55
ESRtyp
100 Hz
20 °C
mΩ
500
510
410
410
410
330
340
270
280
230
230
190
160
ESRtyp
300 Hz
60 °C
mΩ
130
130
110
110
110
85
90
70
70
60
60
50
45
Zmax
10 kHz
20 °C
mΩ
760
770
630
630
630
510
510
420
420
350
360
300
250
IAC,max
100 Hz
60 °C
A
IAC,max
100 Hz
85 °C
A
IAC,R2)
Ordering code
100 Hz (composition see
105 °C below)
A
3.24
3.32
3.63
3.70
3.82
4.31
4.37
4.98
5.02
5.64
5.63
6.41
7.28
2.38
2.44
2.67
2.72
2.81
3.17
3.22
3.66
3.69
4.15
4.14
4.72
5.35
1.29
1.32
1.45
1.47
1.62
1.83
1.85
2.11
2.13
2.39
2.39
2.72
3.08
Composition of ordering code
* = Insulation feature
#=
0 = PVC insulation
6 = PET insulation
8 = PVC insulation with additional PET insulation
cap on terminal side
Terminal style
0 = snap-in standard terminals (6.3 mm)
2 = snap-in 3 terminals (4.5 mm)
7 = snap-in short terminals (4.5 mm)
2) 120-Hz conversion factor of ripple current: IAC (120 Hz) = 1.03 IAC (100 Hz)
Please read Cautions and warnings and
Important notes at the end of this document.
B43545B5187M0*#
B43545C5187M0*#
B43545A5227M0*#
B43545B5227M0*#
B43545C5227M0*#
B43545A5277M0*#
B43545B5277M0*#
B43545A5337M0*#
B43545B5337M0*#
B43545A5397M0*#
B43545B5397M0*#
B43545A5477M0*#
B43545A5567M0*#
Page 9 of 17
B43545
Outstanding ripple current, compact 105 °C
Useful life1)
The useful life graph is calculated for each individual capacitor and is available upon request.
Frequency factor of permissible ripple
current IAC versus frequency f
Typical behavior
Frequency characteristics of ESR
Typical behavior
1) Refer to chapter "General technical information, 5 Useful life" on how to interpret useful life.
Please read Cautions and warnings and
Important notes at the end of this document.
Page 10 of 17
B43545
Outstanding ripple current, compact 105 °C
Impedance Z versus frequency f
Typical behavior at 20 °C
Please read Cautions and warnings and
Important notes at the end of this document.
Page 11 of 17
B43545
Outstanding ripple current, compact 105 °C
Cautions and warnings
Personal safety
The electrolytes used by EPCOS have been optimized both with a view to the intended
application and with regard to health and environmental compatibility. They do not contain any
solvents that are detrimental to health, e.g. dimethyl formamide (DMF) or dimethyl acetamide
(DMAC).
Furthermore, some of the high-voltage electrolytes used by EPCOS are self-extinguishing.
As far as possible, EPCOS does not use any dangerous chemicals or compounds to produce
operating electrolytes. However, in exceptional cases, such materials must be used in order to
achieve specific physical and electrical properties because no alternative materials are currently
known. However, the amount of dangerous materials used in our products is limited to an
absolute minimum.
Materials and chemicals used in EPCOS aluminum electrolytic capacitors are continuously
adapted in compliance with the EPCOS Corporate Environmental Policy and the latest EU
regulations and guidelines such as RoHS, REACH/SVHC, GADSL, and ELV.
MDS (Material Data Sheets) are available on the EPCOS website for all types listed in the data
book. MDS for customer specific capacitors are available upon request.
MSDS (Material Safety Data Sheets) are available for all of our electrolytes upon request.
Nevertheless, the following rules should be observed when handling aluminum electrolytic
capacitors: No electrolyte should come into contact with eyes or skin. If electrolyte does come
into contact with the skin, wash the affected areas immediately with running water. If the eyes are
affected, rinse them for 10 minutes with plenty of water. If symptoms persist, seek medical
treatment. Avoid inhaling electrolyte vapor or mists. Workplaces and other affected areas should
be well ventilated. Clothing that has been contaminated by electrolyte must be changed and
rinsed in water.
Please read Cautions and warnings and
Important notes at the end of this document.
Page 12 of 17
B43545
Outstanding ripple current, compact 105 °C
Product safety
The table below summarizes the safety instructions that must be observed without fail. A detailed
description can be found in the relevant sections of chapter "General technical information".
Topic
Safety information
Polarity
Make sure that polar capacitors are connected
with the right polarity.
Reverse voltage
Voltages polarity classes should be prevented by
connecting a diode.
Do not mount the capacitor with the terminals
(safety vent) upside down.
Mounting
position of screwterminal capacitors
Robustness of
terminals
Mounting of
single-ended
capacitors
Soldering
Soldering,
cleaning agents
Upper category
temperature
Passive
flammability
The following maximum tightening torques must
not be exceeded when connecting screw
terminals:
M5: 2.5 Nm
M6: 4.0 Nm
The internal structure of single-ended capacitors
might be damaged if excessive force is applied to
the lead wires.
Avoid any compressive, tensile or flexural stress.
Do not move the capacitor after soldering to PC
board.
Do not pick up the PC board by the soldered
capacitor.
Do not insert the capacitor on the PC board with a
hole space different to the lead space specified.
Do not exceed the specified time or temperature
limits during soldering.
Do not allow halogenated hydrocarbons to come
into contact with aluminum electrolytic capacitors.
Do not exceed the upper category temperature.
Avoid external energy, such as fire or electricity.
Please read Cautions and warnings and
Important notes at the end of this document.
Page 13 of 17
Reference
chapter "General
technical information"
1
"Basic construction of
aluminum electrolytic
capacitors"
3.1.6
"Reverse voltage"
11.1.
"Mounting positions of
capacitors with screw
terminals"
11.3
"Mounting torques"
11.4
"Mounting
considerations for
single-ended capacitors"
11.5
"Soldering"
11.6
"Cleaning agents"
7.2
"Maximum permissible
operating temperature"
8.1
"Passive flammability"
B43545
Outstanding ripple current, compact 105 °C
Topic
Safety information
Active
flammability
Maintenance
Avoid overload of the capacitors.
Storage
Make periodic inspections of the capacitors.
Before the inspection, make sure that the power
supply is turned off and carefully discharge the
electricity of the capacitors.
Do not apply any mechanical stress to the
capacitor terminals.
Do not store capacitors at high temperatures or
high humidity. Capacitors should be stored at
+5 to +35 °C and a relative humidity of ≤ 75%.
Breakdown strength Do not damage the insulating sleeve, especially
of insulating
when ring clips are used for mounting.
sleeves
Please read Cautions and warnings and
Important notes at the end of this document.
Page 14 of 17
Reference
chapter "General
technical information"
8.2
"Active flammability"
10
"Maintenance"
7.3
Storage conditions
Reference
chapter "Capacitors with
screw terminals"
"Screw terminals accessories"
B43545
Outstanding ripple current, compact 105 °C
Symbols and terms
Symbol
English
German
C
CR
CS
CS,T
Cf
d
dmax
ESL
ESR
ESRf
Capacitance
Rated capacitance
Series capacitance
Series capacitance at temperature T
Capacitance at frequency f
Case diameter, nominal dimension
Maximum case diameter
Self-inductance
Equivalent series resistance
Equivalent series resistance at
frequency f
Equivalent series resistance at
temperature T
Frequency
Current
Alternating current (ripple current)
Root-mean-square value of alternating
current
Ripple current at frequency f
Maximum permissible ripple current
Rated ripple current
Rated ripple current for base cooling
Leakage current
Operating leakage current
Case length, nominal dimension
Maximum case length (without
terminals and mounting stud)
Resistance
Insulation resistance
Balancing resistance
Temperature
Temperature difference
Ambient temperature
Case temperature
Capacitor base temperature
Time
Period
Service life (operating hours)
Kapazität
Nennkapazität
Serienkapazität
Serienkapazität bei Temperatur T
Kapazität bei Frequenz f
Gehäusedurchmesser, Nennmaß
Maximaler Gehäusedurchmesser
Eigeninduktivität
Ersatzserienwiderstand
Ersatzserienwiderstand bei Frequenz f
ESRT
f
I
IAC
IAC,rms
IAC,f
IAC,max
IAC,R
IAC,R (B)
Ileak
Ileak,op
l
lmax
R
Rins
Rsymm
T
∆T
TA
TC
TB
t
∆t
tb
Please read Cautions and warnings and
Important notes at the end of this document.
Ersatzserienwiderstand bei Temperatur T
Frequenz
Strom
Wechselstrom
Wechselstrom, Effektivwert
Wechselstrom bei Frequenz f
Maximal zulässiger Wechselstrom
Nennwechselstrom
Nennwechselstromstrom für Bodenkühlung
Reststrom
Betriebsreststrom
Gehäuselänge, Nennmaß
Maximale Gehäuselänge (ohne Anschlüsse
und Gewindebolzen)
Widerstand
Isolationswiderstand
Symmetrierwiderstand
Temperatur
Temperaturdifferenz
Umgebungstemperatur
Gehäusetemperatur
Temperatur des Becherbodens
Zeit
Zeitraum
Brauchbarkeitsdauer (Betriebszeit)
Page 15 of 17
B43545
Outstanding ripple current, compact 105 °C
Symbol
V
VF
Vop
VR
VS
XC
XL
Z
ZT
tan δ
λ
ε0
εr
ω
English
Voltage
Forming voltage
Operating voltage
Rated voltage, DC voltage
Surge voltage
Capacitive reactance
Inductive reactance
Impedance
Impedance at temperature T
Dissipation factor
Failure rate
Absolute permittivity
Relative permittivity
Angular velocity; 2 π f
German
Spannung
Formierspannung
Betriebsspannung
Nennspannung, Gleichspannung
Spitzenspannung
Kapazitiver Blindwiderstand
Induktiver Blindwiderstand
Scheinwiderstand
Scheinwiderstand bei Temperatur T
Verlustfaktor
Ausfallrate
Elektrische Feldkonstante
Dielektrizitätszahl
Kreisfrequenz; 2 π f
Note
All dimensions are given in mm.
Please read Cautions and warnings and
Important notes at the end of this document.
Page 16 of 17
Important notes
The following applies to all products named in this publication:
1. Some parts of this publication contain statements about the suitability of our products for
certain areas of application. These statements are based on our knowledge of typical requirements that are often placed on our products in the areas of application concerned. We
nevertheless expressly point out that such statements cannot be regarded as binding
statements about the suitability of our products for a particular customer application.
As a rule, EPCOS is either unfamiliar with individual customer applications or less familiar
with them than the customers themselves. For these reasons, it is always ultimately incumbent on the customer to check and decide whether an EPCOS product with the properties described in the product specification is suitable for use in a particular customer application.
2. We also point out that in individual cases, a malfunction of electronic components or
failure before the end of their usual service life cannot be completely ruled out in the
current state of the art, even if they are operated as specified. In customer applications
requiring a very high level of operational safety and especially in customer applications in
which the malfunction or failure of an electronic component could endanger human life or
health (e.g. in accident prevention or lifesaving systems), it must therefore be ensured by
means of suitable design of the customer application or other action taken by the customer
(e.g. installation of protective circuitry or redundancy) that no injury or damage is sustained by
third parties in the event of malfunction or failure of an electronic component.
3. The warnings, cautions and product-specific notes must be observed.
4. In order to satisfy certain technical requirements, some of the products described in this
publication may contain substances subject to restrictions in certain jurisdictions (e.g.
because they are classed as hazardous). Useful information on this will be found in our Material Data Sheets on the Internet (www.epcos.com/material). Should you have any more detailed questions, please contact our sales offices.
5. We constantly strive to improve our products. Consequently, the products described in this
publication may change from time to time. The same is true of the corresponding product
specifications. Please check therefore to what extent product descriptions and specifications
contained in this publication are still applicable before or when you place an order. We also
reserve the right to discontinue production and delivery of products. Consequently, we
cannot guarantee that all products named in this publication will always be available. The
aforementioned does not apply in the case of individual agreements deviating from the foregoing for customer-specific products.
6. Unless otherwise agreed in individual contracts, all orders are subject to the current version of the "General Terms of Delivery for Products and Services in the Electrical Industry" published by the German Electrical and Electronics Industry Association
(ZVEI).
7. The trade names EPCOS, BAOKE, Alu-X, CeraDiode, CeraLink, CSMP, CSSP, CTVS,
DeltaCap, DigiSiMic, DSSP, FilterCap, FormFit, MiniBlue, MiniCell, MKD, MKK, MLSC,
MotorCap, PCC, PhaseCap, PhaseCube, PhaseMod, PhiCap, SIFERRIT, SIFI, SIKOREL,
SilverCap, SIMDAD, SiMic, SIMID, SineFormer, SIOV, SIP5D, SIP5K, ThermoFuse,
WindCap are trademarks registered or pending in Europe and in other countries. Further
information will be found on the Internet at www.epcos.com/trademarks.
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