7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2151056 -1 DESCRIPTION F 2151056 -2 2151056 -5 MECHANICAL FEED SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 12 F NON-CRIMP HEIGHT ADJUST 2151056 -7 F FINE CRIMP HEIGHT ADJUST A SMART APPLICATOR SERVO LATCH PLATE 2151056 -6 7- 2151056 -7 SERVO LATCH PLATE PNEUMATIC 4 4 PNEUMATIC FEED - NONE CRIMP TOOLING KIT 2119950-1 1338685-1 2161326-1 - 2119951-1 5-18022-5 - 2119949-1 8- 2151056 -5 8- 2151056 -4 1338685-1 2119951-1 5-18022-5 - 2161326-1 8- 2151056 -5 - 2119949-1 8- 2151056 -4 1338685-1 2119950-1 5-18022-5 1338685-1 - 5-18022-5 - - 2119641-1 2119799-1 - - 1901094-3 2119653-1 1901094-3 - 2119653-1 2119641-1 - - - - - - - - - - - - - CRIMP WIRE INSUL SIZE - - - - - - 2168400-6 2168400-6 - 2119799-1 - (QUANTITY 2) - - - - - (QUANTITY 2) - 6 - 2063440-1 - - - - - - - - - - TYPE - F O 1.57 mm [.062] 3.30 mm [.130] APPLICATOR INSTRUCTIONS 408-10389 - TE TERMINAL TERMINAL DATA: MICRO TIMER 2 CONTACT TERMINAL NAME: WIRE STRIP LENGTH 3.20-3.80 [.125-.149 IN] C TERMINAL APPLICATION SPECIFICATION (A) 969005-3 (A) 969005-6 (A) 4-969005-1 WIRE SIZE 0.50mm2 0.35mm2 0.25mm2 0.20mm2 B n (A) 114-18081 (B) 114-18082 TERMINALS APPLIED TE TERMINAL (A) 969005-2 TE CRIMP SPECIFICATION C1__DWG_PN_1_1 (A) 4-1241730-1 C1__DWG_PN_1_2 (B) 969028-2 (B) 969028-3 C1__DWG_PN_1_3 C1__DWG_PN_1_4 - - (B) 969028-5 C1__DWG_PN_2_0 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 TERMINAL APPLICATION SPECIFICATION C1__DWG_PN_2_1 0.98+/-0.03 [.039+/-.001] GREASE BEARING SURFACES LIGHTLY - 13 - - - - - - - TE SEAL 13 TE SEAL C1__DWG_PN_3_0 CRIMP HEIGHT REFERENCE SETTING 5.5 W1__DWG_CRIMP_HT_1 6.0 W1__DWG_CRIMP_HT_2 6.8 W1__DWG_CRIMP_HT_3 6.9 W1__DWG_CRIMP_HT_4 WIRE SIZE 9 W1__FA_SETTING_1 0.35mm2 14 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 7 8 9 10 11 A 12 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 1.08+/-0.03 [.043+/-.001] 9 CRIMP HEIGHT REFERENCE SETTING - 5.8 W1__DWG_CRIMP_HT_1 - - W1__FA_SETTING_1 - W1__FA_SETTING_3 - W1__FA_SETTING_4 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 6 - 2151056 2151056 2151056 2151056 13 -4 -4 -5 -6 - THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. SEAL PN - INSULATION RANGE - 964971-1 & 242. - 1394133-1 & 242. 963530-1 14 1 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. - 1 1 -77 -7 1 1 - -6 1 1 -5 1 1 1 1 1 -2 1 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 -1 PART NO 1 - APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 1 2119798-1 260 252 250 249 248 247 ITEM NO 1 1 1 - 1 1 1 1 - 1 1 1 1 1 REF 1 1 1 2 1 1 1 1 1 2 1 3 1 1 4 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 P LTR - 1 - 1 1 1 1 2 1 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 1 1 1 1 -6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 - 4 2 1 1 1 4 2 1 1 1 4 1 1 1 - 2 1 1 1 4 3 1 - - 1 3 1 1 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - 1 1 1 2 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 - 1 1 1 1 - 1 2 - 1 REF REF 1 - - 1 1 - - 1 1 - 1 REF REF 1 - 1 1 -5 -2 mm MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - RK GB F ECR-13-020034 31DEC2013 YY UG F1 ECR-14-000388 10JAN2014 XZ TE F2 ECR-14-012346 14AUG2014 BW JT SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SPACER, CRIMPER SCR, BHSC, RoHS (M3 X 6) FENCE DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 02APR2011 CHK 02APR2011 APVD 02APR2011 C.CHEN S.XI I.CRUZ NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119082-7 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-3 1 455888-5 2 1-2079383-0 1 1633782-2 1 2119956-1 1 2119791-9 1 2119943-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 985575-3 1 1338685-1 4 2168400-1 2 1-2168083-0 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085 1 2119092-1 1 1-1752356-3 2 2079383-5 1 2161328 1 1320908-3 1 2119959-2 1 455888-3 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1333202-4 1 2119781-1 1 238011-8 1 1-1633965-0 1 455888-4 1 1-456403-3 246 245 244 243 242 241 240 239 238 213 198 172 166 164 163 137 136 135 133 119 117 83 82 79 78 71 70 69 67 66 63 62 60 59 57 56 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119758 TE Connectivity APPLICATION SPEC - 1 1-22279-3_SIMP DESCRIPTION PRODUCT SPEC - APVD 20MAR2013 PART NO - DWN ECR-13-005028 -1 - DATE E 1 - - - 1 - - 1 - 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 1 1 2 1 1 1 1 - 1 DESCRIPTION 1-22279-3 2119758-1 2119082-7 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-3 455888-5 1-2079383-0 1633782-2 2119956-1 2119791-9 2119943-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 985575-3 1338685-1 2168400-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1-1752356-3 2079383-5 2161328-1 1320908-3 2119959-2 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1333202-4 2119781-1 238011-8 1-1633965-0 455888-4 1-456403-3 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) 1 -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 - - W1__FA_SETTING_2 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - C1__DWG_PN_2_5 1.00+/-0.03 [.039+/-.001] 2 - - (A) 2141902-3 (B) 2141884-5 C1__DWG_PN_2_4 - - 6 (A) 2141902-2 (B) 2141884-3 INSULATION DIAMETER RANGE - 13 TE TERMINAL (B) 2141884-2 C1__DWG_PN_3_1 C1__DWG_PN_2_3 1.05+/-0.03 [.041+/-.001] RECOMMENDED SPARE PARTS TE TERMINAL C1__DWG_PN_4_0 C1__DWG_PN_2_2 1.12+/-0.03 [.044+/-.001] 1 (B) 114-18082 TERMINALS APPLIED TE SEAL C1__DWG_PN_3_0 (A) 114-18081 n - TE CRIMP SPECIFICATION MICRO TIMER 2 CONTACT 3.20-3.80 [.125-.149 IN] - TE SEAL 13 TE TERMINAL WIRE STRIP LENGTH 13 - - CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 TERMINAL NAME: 13 TE TERMINAL (A) 1241730-2 C1__DWG_PN_1_0 INSULATION DIAMETER RANGE TERMINAL DATA: 66 2063440-1 - APPLICATOR DATA REVISIONS PART NUMBERS REQUIRED PNEUMATIC FEED MECHANICAL FINE CRIMP HEIGHT ADJUST F CONVERT TO 1 DIST A 2119599-1 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST F LOC SET UP GAUGE ALL RIGHTS RESERVED. PART NUMBER D 6 Ocean Side Feed Applicator - DRAWING NO 2151056 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV F2 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL 6 6 A D PNEUMATIC 56 39 246 44 7 252 245 2 53 A 247 260 7 63 35 166 2 1.067 [.042] 2 57 REF 14 2 SHEAR DEPRESSOR DETAIL 8 242 2 6 50 8 82 1 136 1 83 70 137 172 69 2 3 C 1 56 240 4 TERMINAL SUPPORT LOCATION 28 5 41 135 198 66 2 164 A 67 11 57 213 33 24 SERVO FEEDER NOT INCLUDED B 4 51 133 10 A 14 19 30 117 REF 9 20 B 1 12 21 78 241 29 13 1 ITEM 30 LOCATED AT FRONT HOLES 11 79 11 30mm STROKE 30mm STROKE 47 30 REF 29 REF CAM POSITIONS 30mm STROKE 46 32 34 54 8 1 60 54 10 1 119 262 REF 8.26 [ 0.325 ] 248 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 1.91 [.075] REF 34 REF 52 SERVO LATCH PLATE D 2 243 59 C - REF 5 244 238 163 - 62 59 249 APVD 37 38 250 DWN - 40 239 DATE 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 02APR2011 CHK 02APR2011 APVD 02APR2011 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 A Ocean Side Feed Applicator - DRAWING NO 2151056 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV F2 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2151056 -1 DESCRIPTION F 2- 2151056 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST F APPLICATOR STYLE CONVERSION CHART FINE CRIMP HEIGHT ADJUST CONVERT TO PNEUMATIC FEED MECHANICAL SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC SERVO LATCH PLATE SMART APPLICATOR 2- 2151056 -5 F FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 2- 2151056 -7 F FINE CRIMP HEIGHT ADJUST NONE 7- 2151056 -7 A CRIMP TOOLING KIT MECHANICAL FEED PNEUMATIC FEED 4 - - CRIMP WIRE INSUL SIZE 3.30 mm [.130] APPLICATOR INSTRUCTIONS 408-10389 2119950-1 1338685-1 2161326-1 - 2119951-1 - 2119949-1 8- 2151056 -5 8- 2151056 -4 1338685-1 2119951-1 5-18022-5 - 2161326-1 8- 2151056 -5 - 2119949-1 8- 2151056 -4 1338685-1 2119950-1 5-18022-5 1338685-1 - - 5-18022-5 5-18022-5 - - - - - 2119641-2 2119799-1 - - 1901094-3 2119653-2 1901094-3 - 2119653-2 2119641-2 - - 2168400-6 2168400-6 - 2119799-1 - (QUANTITY 2) - - - - - 6 (QUANTITY 2) - - - - - 2063440-1 - - - - - - - TYPE - TE TERMINAL MICRO TIMER 2 CONTACT TERMINAL NAME: WIRE STRIP LENGTH n 3.45-3.46 mm [.136-.136 IN] C TERMINAL APPLICATION SPECIFICATION (A) 969005-2 (A) 969005-3 (A) 969005-6 (A) 4-969005-1 WIRE SIZE 0.50mm2 0.35mm2 0.25mm2 0.20mm2 1 B (A) 114-18081 (B) 114-18082 TERMINALS APPLIED TE TERMINAL 2 TE CRIMP SPECIFICATION (A) 1241730-2 (A) 4-1241730-1 C1__DWG_PN_1_1 C1__DWG_PN_1_2 (B) 969028-2 C1__DWG_PN_1_3 (B) 969028-3 (B) 969028-5 C1__DWG_PN_1_4 - - W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 TE TERMINAL 12 3.20-3.80 [.125-.149 IN] TERMINAL APPLICATION SPECIFICATION - (A) 114-18081 (B) 114-18082 TERMINALS APPLIED C1__DWG_PN_2_0 TE SEAL 12 C1__DWG_PN_3_0 C1__DWG_PN_2_1 C1__DWG_PN_3_1 C1__DWG_PN_2_2 C1__DWG_PN_3_2 C1__DWG_PN_2_3 C1__DWG_PN_3_3 TE SEAL TE TERMINAL C1__DWG_PN_4_0 n (A) 2141902-2 (B) 2141884-3 - INSULATION DIAMETER RANGE - - - 12 - - - - - - 12 TE TERMINAL (B) 2141884-2 - TE CRIMP SPECIFICATION MICRO TIMER 2 CONTACT WIRE STRIP LENGTH - - TE SEAL 12 - TE SEAL C1__DWG_PN_3_0 - (A) 2141902-3 (B) 2141884-5 - - C1__DWG_PN_2_4 - C1__DWG_PN_2_5 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 TERMINAL NAME: 12 TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE TERMINAL DATA: 1.12+/-0.03 [.044+/-.001] 1.05+/-0.03 [.041+/-.001] 1.00+/-0.03 [.039+/-.001] 0.98+/-0.03 [.039+/-.001] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 5.5 WIRE SIZE 9 W1__FA_SETTING_1 6.0 0.35mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 1.08+/-0.03 [.043+/-.001] - 9 CRIMP HEIGHT REFERENCE SETTING 5.8 W1__DWG_CRIMP_HT_1 6 - 13 - - W1__FA_SETTING_1 - W1__FA_SETTING_2 6.8 - W1__FA_SETTING_3 6.9 - W1__FA_SETTING_4 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2151056 -4 2151056 -4 2151056 -5 12 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 8 9 10 11 A GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 242. INSULATION RANGE - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - 963530-1 13 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. - - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 -21 2119782-1 2119640-1 2079988-1 1-22279-3 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION DESCRIPTION 1 2119782 1 2119640-1 1 2079988_GATD 1 1-22279-3_SIMP 251 250 249 246 Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - ITEM NO P 1 1 1 1 - 1 1 1 LTR DESCRIPTION DATE SEE SHEET 1 1 1 1 1 1 - - 2 1 REF - - - 1 - - 1 - 1 1 1 - - - - - 1 - - - 1 1 2 - 1 1 1 2119082-7 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-3 455888-5 1-2079383-0 1633782-2 2119956-1 2119791-9 2119943-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 985575-3 1338685-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 1-1752356-3 2079383-5 2161328-1 1320908-3 2119959-2 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1333202-4 2119781-1 238011-8 1-1633965-0 455888-4 1-456403-3 1 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 1 1 - 2 3 1 1 - 1 3 - 1 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 - 1 1 2 1 - 1 1 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 1 DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SPACER, CRIMPER SCR, BHSC, RoHS (M3 X 6) FENCE DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -27 -25 -22 -21 PACIFIC VERSION AMP 4805 REV 31MAR2000 - 1 1394133-1 & 152. MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - 964971-1 6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 7 - THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. SEAL PN 66 - 2063440-1 - TERMINAL DATA: A PART NUMBERS REQUIRED F O 1.57 mm [.062] REVISIONS DIST - - APPLICATOR DATA LOC 1 DWN 02APR2011 CHK 02APR2011 APVD 02APR2011 C.CHEN S.XI I.CRUZ NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-3 1 455888-5 2 1-2079383-0 1 1633782-2 1 2119956-1 1 2119791-9 1 2119943-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 985575-3 1 1338685-1 2 1-2168083-0 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 1-1752356-3 2 2079383-5 1 2161328 1 1320908-3 1 2119959-2 1 455888-3 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1333202-4 1 2119781-1 1 238011-8 1 1-1633965-0 1 455888-4 1 1-456403-3 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119083 244 243 242 241 240 239 238 213 198 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 83 82 79 78 71 70 69 67 66 63 62 59 57 56 53 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079764 DESCRIPTION PRODUCT SPEC - 1 2119082-7 Ocean Side Feed Applicator - DRAWING NO 2151056 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV F2 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE - - - 40 145 38 239 246 39 59 7 56 140 152 2 REF 5 D 2 1.067 [.042] 2 57 244 7 139 REF 13 SHEAR DEPRESSOR DETAIL 243 PNEUMATIC 250 53 2 8 249 A 166 242 6 59 34 82 1 136 1 83 137 70 52 172 56 1.91 [.075] REF 8 50 163 C 2 63 238 REF TERMINAL SUPPORT LOCATION 69 2 3 51 C 1 4 28 SERVO LATCH PLATE 5 41 240 133 4 135 198 164 66 57 2 33 SERVO FEEDER NOT INCLUDED 19 10 30 117 REF 213 A 24 13 67 11 A 20 9 21 78 B 1 12 29 241 79 13 1 ITEM 30 LOCATED AT FRONT HOLES 11 30 CAM POSITIONS 30mm STROKE APVD 62 6 A B DWN 251 MECHANICAL D DATE REF 29 30mm STROKE 30mm STROKE 142 REF 151 141 32 34 143 8 1 144 143 10 1 119 11 8.26 [ 0.325 ] 48 262 REF FEED TRACK POSITION GUIDE BY INSULATION BARREL A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 02APR2011 CHK 02APR2011 APVD 02APR2011 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 A Ocean Side Feed Applicator - DRAWING NO 2151056 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV F2