TI BQ2902 Rechargeable alkaline charge/discharge controller ic Datasheet

bq2902
Rechargeable Alkaline Charge/Discharge
Controller IC
Features
General Description
➤ Safely charges two rechargeable
alkaline batteries such as Renewal® from Rayovac®
The bq2902 is a low-cost charger for
rechargeable alkaline batteries such
as Renewal® batteries from Rayovac®.
The bq2902 combines sensitive, fullcharge detection for two rechargeable alkaline cells, with a low-battery
cut-off for overdischarge protection.
➤ Terminates pulsed charge with
maximum voltage limit
➤ Contains LED charge status output
➤ Features a pin-selectable
low-battery cut-off
➤ Pre-charge qualification indicates
fault condition
➤ Available in 8-pin 300-mil DIP or
150-mil SOIC
Pin Connections
Designed for system integration
into a two-cell system, the bq2902
can improve the service life of the
rechargeable alkaline cells by properly managing the charge and discharge. The bq2902 requires a
voltage limited current source to
generate the proper charge pulses
for the Renewal® cell. Each cell is
individually monitored to ensure
full charge without a damaging
overcharge.
Charge completion is indicated
when the average charge rate falls
below approximately 3% of the fast
charge rate. A status output is provided to indicate charge in progress,
charge complete, or fault indication.
The bq2902 avoids over-depleting
the battery by using the internal
end-of-discharge control circuit.
The bq2902 also eliminates the
external power switching transistors needed to separately charge
individual Renewal cells.
For safety, charging is inhibited if
the per-cell voltage is greater than
3.0V during charge (closed-circuit
voltage), or if the cell voltage is less
than 0.4V (open-circuit voltage).
Pin Names
VSEL
1
8
CHG
BAT1N
2
7
VSS
BAT1P
3
6
VSS
DC
4
5
LRTN
DC
Charging supply input
CHG
Battery status output
BAT1P
Battery 1 positive input
BAT1N
Battery 1 negative input
VSS
Battery 2 negative input
IC ground
LRTN
System load return
VSEL
End-of-discharge voltage
select input
8-Pin Narrow DIP
or SOIC
PN290201.eps
5/99 C
1
bq2902
BAT1P
Pin Descriptions
DC
This input connects to the positive terminal
of the battery designated BAT1 (see Figure
3). This pin also provides power to the bq2902
when DC is not present.
DC supply input
This input is used to charge the rechargeable
alkaline cells and power the bq2902 during
charge. To charge the batteries, this input
should be connected to a current-source limited to 300 mA. If the DC input current is
greater than 300mA, the power dissipation
limits of the package may be exceeded. The
DC input should also be capable of supplying
a minimum of 3.3V and should not exceed
5.5V.
CHG
BAT1N
Battery 1 negative input
This input connects to the negative terminal
of the battery designated BAT1 (see Figure 3).
VSS
Battery 2 negative input/IC ground
This input connects to the negative terminal
of the battery designated BAT2 (see Figure 3).
Charge status
LRTN
This open-drain output is used to signify the
battery charging status and is valid only
when DC is applied.
VSEL
Battery 1 positive input
Load return
This open-drain pull-down output is typically used as a low-side switch. High-side
load switching is also possible with the addition of an external P-FET.
End-of-discharge select input
This three-level input selects the desired
end-of-discharge cut-off voltage for the
bq2902. VSEL = BAT1P selects an EDV of
1.10V. VSEL floating selects EDV = 1.0V. VSEL
= VSS selects EDV = 0.9.V
Functional Description
Figure 1 is a block diagram outlining the major components of the bq2902.
Figure 2 illustrates the charge control and display
status during a bq2902 cycle. Table 1 outlines the vari-
DC
VSEL
CHG
4
3
BAT1P
1
8
Control/Status
Logic
2
5
6
7
BAT1N
LRTN
VSS
VSS
BD290201.eps
Figure 1. Functional Block Diagram
2
bq2902
ous operational states and their associated conditions
which are described in detail in the following section.
Figure 3 is an application example.
Charge Re-Initiation
If DC remains valid, the bq2902 suspends all charge
activity after full-charge termination. A charge cycle is
re-initiated when all cell potentials fall below 1.4V. The
rechargeable alkaline cells, unlike other rechargeable
chemistries, do not require a maintenance charge to
keep the cells in a fully charged state. The self-discharge
rate for the Renewal cells is typically 4% per year at
room temperature.
Charge Initiation
The bq2902 always initiates and performs a charge cycle
whenever a valid DC input is applied. A charge cycle
consists of pulse charging the battery and then checking
for a termination condition. The charging section explains charging in greater detail.
Charge Status Indication
Charge Pre-Qualification
Table 1 and Figure 2 outline the various charge action
states and the associated BAT 1P, and CHG output
states. The charge status output is designed to work
with an LED indicator. In all cases, if DC is not present
at the DC pin, or if the DC supply is less than the voltage at the BAT1P pin, the CHG output is held in a highimpedance condition.
After DC is applied, the bq2902 checks the open-circuit
voltage (VOCV) of each cell for an undervoltage condition
(VMIN = 0.4V) and begins a charge cycle when the VOCV
of all cells is above VMIN. If VOCV of any cell is below
VMIN, the bq2902 enters a charge-pending mode and indicates a fault condition (see Table 1). The bq2902 remains in a charge-pending mode until VOCV of each cell
is above VMIN.
Charging
Charge Termination
The bq2902 controls charging by periodically connecting
the DC current-source to the battery stack, not to the individual battery cells. The charge current is pulsed
from the internal clock at approximately a 80Hz rate on
the BAT1P pin.
Once a charge cycle begins, the bq2902 terminates
charge when the average charge rate falls below 3% of
the maximum charge rate. The bq2902 also terminates
charge when the closed-circuit voltage (VCCV) of any cell
exceeds 3.0V (VFLT) during charge and indicates a fault
condition on the CHG output (see Table 1).
The bq2902 pulse charges the battery for approximately
10ms of every 12.5ms, when conditions warrant. The
bq2902 measures the open-circuit voltage (VOCV) of each
battery cell during the idle period. If a single-cell poten-
Table 1. bq2902 Operational Summary
Conditions
BAT1P Input
CHG
Output
VDC < VBAT1P
Low battery detection per VSEL
Z
Charge initiation
DC applied
-
-
Charge pending/
fault
VOCV < 0.4V1 or VCCV > 3.0V2
-
VOCV ≤ 1.63V before pulse
Charge pulsed @ 80Hz per Figure 2
VOCV > 1.63V
before pulse
Pulse skipped per Figure 2
Average charge rate falls below 3% of
the fast charge rate
Charge complete
Charge Action State
DC absent
Charge pulse
Pulse skip
Charge complete
Notes:
1. VOCV = Open-circuit voltage of each cell between positive and negative leads.
2. VCCV = Closed-circuit voltage.
3
sec = Low
sec = Z
2
3
2
3
1
1
sec = Low
6 sec = Z
6
1
sec = Low
6 sec = Z
6
1
Low
bq2902
discharge voltage (VEDV) is selectable by connecting the
VSEL pin as outlined in Table 2. Typically, higher discharge loads (>200mA) should use a lower discharge
voltage cut-off to maximize battery capacity.
tial of any battery is above the maximum open-circuit
voltage (VMAX = 1.63V ±3%), the following pulses are
skipped until all cell potentials fall below the VMAX
limit. Charging is terminated when the average charge
rate falls below approximately 3% of the maximum
charge rate. Once charging is terminated, the internal
charging FET remains off, and the CHG output becomes
active per Table 1 and Figure 2. With DC applied, the
internal discharge FET will always remain on.
End-of-Discharge Control
When DC is not present or less than the voltage present
on the BAT1P pin, the bq2902 power is supplied by the
voltage present at the BAT1P pin. In this state, the batteries discharge down to the level determined by the
VSEL pin. The bq2902 monitors the cell voltage of the rechargeable alkaline cells.
Table 2. bq2902 EDV Selections
If the voltage across any cell is below the voltage specified by the VSEL input, the bq2902 disconnects the battery stack from the load by turning the internal
discharge FET off. The discharge FET remains off until
either the batteries are replaced or DC is reapplied, initiating a new charge cycle. After disconnecting the battery stack from the load, the standby current in the
bq2902 is reduced to less than 1µA. The end-of-
End-of-Discharge Voltage
Pin Connection
1.10V
VSEL = BAT1P
1.00V
VSEL = Z
0.90V
VSEL = VSS
DC Valid
Charge
Complete
Charging 1
Pending
12.5ms
2
10ms
3
BAT1P
2/3 sec.
1/6 sec.
CHG
Notes:
1. Charging: 0.4 < VOCV < 1.63V, VCCV < 3.0V.
2. Pulses skipped when VOCV > 1.63V.
3. Charge complete when average charge falls below 3% of fast charge rate
TD290201.eps
Figure 2. bq2902 Application Diagram
4
bq2902
bq2902
DC+
D1
C1
LED
R1
4
8
7
6
DC
CHG
VSS
VSS
BAT1P
BAT1N
LRTN
VSEL
3
2
5
1
Battery 1
C2
R2
Load
C3
Battery 2
DCBattery and Load
Note: Load must be disconnected from
battery stack while charging.
FG290201.eps
Figure 3. bq2902 Application Example, 1.0V EDV
5
bq2902
Absolute Maximum Ratings
Symbol
Parameter
Minimum
Maximum
Unit
Notes
DCIN
VDC relative to GND
-0.3
7.0
V
VT
DC threshold voltage applied on any
pin, excluding the DC pin, relative to
GND
-0.3
7.0
V
TOPR
Operating ambient temperature
0
+70
°C
Commercial
Industrial
TSTG
Storage temperature
TSOLDER
Soldering temperature
IDC
DC charging current
-
400
mA
ILOAD
Discharge current
-
500
mA
IOL
Output current
-
-
mA
Note:
VMAX
VEDV
+85
°C
+85
°C
-
+260
°C
10 sec max.
CHG
Permanent device damage may occur if Absolute Maximum Ratings are exceeded. Functional operation
should be limited to the Recommended DC Operating Conditions detailed in this data sheet. Exposure to conditions beyond the operational limits for extended periods of time may affect device reliability.
DC Thresholds
Symbol
-40
-40
(TA = 25°C; VDC = 5.5V)
Parameter
Maximum open-circuit
voltage
End-of-discharge voltage
Rating
Tolerance
Unit
Notes
1.63
± 3%
V
VOCV > VMAX inhibits/terminates
charge pulses
0.90
± 5%
V
VSEL = BAT2N
1.00
± 5%
V
VSEL = Z
1.10
± 5%
V
VSEL = BAT1P
VFLT
Maximum open-circuit
voltage
3.00
± 5%
V
VCCV > VFLT terminates charge, indicates fault
VMIN
Minimum battery voltage
0.40
± 5%
V
VOCV < VMIN inhibits charge
VCE
Charge enable
1.40
± 5%
V
VOCV < VCE on both cells reinitiates charge
Note:
Each DC threshold parameter above has a temperature coefficient associated with it. To determine the
coefficient for each parameter, use the following formula:
Tempco =
ParameterRating
* -0.5mV/°C
1.63
The tolerance for these temperature coefficients is 10%.
6
bq2902
Timing
Symbol
(TA = TOPR)
Parameter
Minimum
Typical
Maximum
Unit
Notes
tP
Pulse period
-
12.5
-
ms
See Figure 2
tPW
Pulse width
-
10
-
ms
See Figure 2
Note:
Typical is at TA = 25°C.
DC Electrical Characteristics (TA = TOPR)
Symbol
Parameter
Minimum
Typical
Maximum
Unit
Notes
VIH
Logic input high
VBAT1P - 0.1
-
VBAT1P
V
VSEL
VIL
Logic input low
VSS
-
VSS + 0.1
V
VSEL
VOL
Logic output low
-
-
0.8
V
IOL = 10mA
IOL
Output current
10
-
-
mA
@VOL = VSS + 0.8V
ICC
Supply current
-
-
250
µA
Outputs unloaded,
VDC = 5.5V
ISB1
Standby current
-
-
25
µA
VDC = 0V, VOCV > VEDV
ISB2
End-of-discharge
standby current
-
-
1
µA
VDC = 0V
IL
Input leakage
-
-
±1
µA
VSEL
IOZ
Output leakage in
high-Z state
-5
-
-
µA
CHG
RDSON
On resistance
-
0.5
-
Ω
IIL
Logic input low
-
-
70
µA
VSEL
IIH
Logic input high
-70
-
-
µA
VSEL
IIZ
Logic input float
-2
-
2
µA
VSEL
IDC
DC charging current
-
-
300
mA
VDC
DC charging voltage
3.3
-
5.5
V
ILOAD
Discharge current
-
-
400
mA
VOP
Operating voltage
1.8
-
5.5
V
7
Discharge FET;VBAT1P = 1.8V
DC
BAT1P
bq2902
8-Pin DIP (PN)
8-Pin PN (0.300" DIP)
Inches
D
E1
E
A
B1
A1
L
C
B
S
e
G
8
Millimeters
Dimension
A
Min.
Max.
Min.
Max.
0.160
0.180
4.06
4.57
A1
0.015
0.040
0.38
1.02
B
0.015
0.022
0.38
0.56
B1
0.055
0.065
1.40
1.65
C
0.008
0.013
0.20
0.33
D
0.350
0.380
8.89
9.65
E
0.300
0.325
7.62
8.26
E1
0.230
0.280
5.84
7.11
e
0.300
0.370
7.62
9.40
G
0.090
0.110
2.29
2.79
L
0.115
0.150
2.92
3.81
S
0.020
0.040
0.51
1.02
bq2902
8-Pin SOIC Narrow (SN)
8-Pin SN (0.150" SOIC)
Inches
9
Millimeters
Dimension
A
Min.
Max.
Min.
Max.
0.060
0.070
1.52
1.78
A1
0.004
0.010
0.10
0.25
B
0.013
0.020
0.33
0.51
C
0.007
0.010
0.18
0.25
D
0.185
0.200
4.70
5.08
E
0.150
0.160
3.81
4.06
e
0.045
0.055
1.14
1.40
H
0.225
0.245
5.72
6.22
L
0.015
0.035
0.38
0.89
bq2902
Data Sheet Revision History
Change No.
Page No.
1
2
Notes:
Description
Figure 1. Functional Block Diagram
Change 1 = May 1999 C changes from Jan. 1997 B.
10
Nature of Change
Updated block diagram
bq2902
Ordering Information
bq2902
Package Option:
PN = 8-pin plastic DIP
SN = 8-pin narrow SOIC
Device:
bq2902 Rechargeable Alkaline
Charge/Discharge Controller IC
11
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