MI-200 TM Military DC-DC Converters 50 to 100W Features Current limit Inputs: 28Vdc per MIL-STD-704D/E 155Vdc per MIL-STD-1399A 270Vdc per MIL-STD-704D/E OVP and thermal shutdown Power boosters for higher power outputs Single output: 2 – 48Vdc Up to 23W/in3 ZVS/ZCS power architecture MIL-STD-810 environments Product Highlights Low noise FM control Up to 90% efficiency The MI-Series is designed for military applications and is based on Vicor’s 1st Generation family of zero-current/zero-voltage switching, component level DC-DC converters. Operating at frequencies in excess of 1MHz, the MI-Series offers state-of-the-art performance in terms of power density, efficiency, noise, ease of use, and reliability. Remote sense Size: 4.6" x 2.4" x 0.5" (116,8 x 61,0 x 12,7mm) All units are manufactured in ISO 9001-registered facilities. Full epoxy encapsulation in Vicor’s industry standard package enables the MI-Series to meet MIL-STD-810 environmental requirements for humidity, fungus, salt, fog, explosive atmosphere, acceleration, vibration, and shock. (See page 32.) Standard features such as wide output trimming/programming, current limiting, remote sense, output inhibit, and latching OVP and OTP combine to offer a high degree of protection, versatility, and reliability for military power systems. Converter/Booster Specifications (At TBP = 25°C, nominal line and 75% load, unless otherwise specified) PARAMETER Input Characteristics Input voltage range No load power dissipation MIN Output temperature drift Output noise - pp Output voltage trimming (1) Remote sense compensation OVP set point (2) Current limit Short circuit current (3) 50 0.5 115 105 20 Control Pin Characteristics Gate-in high threshold Gate-in low threshold Gate-in low current Power sharing accuracy 0.65 Environmental (MIL-STD-810) Altitude - method 500.2 Humidity - method 507.2 Acceleration - method 513.3 Vibration - method 514.3 Shock - method 516.3 1 of 2 UNITS 125 135 125 130 6 1.05 3,000 500 1,500 50 75 70,000 86 / 240 9 20 40 TEST CONDITIONS Watts % Vnom % Vnom % Vnom %/°C % Vnom mV % Vnom Vdc % Vnom % Inom % Inom LL to HL, 10% to FL LL to HL, NL to 10% } Vrms Vrms Vrms pF 2,478,477 584,920 483,303 hours hours hours 80-90 0.07 95 % °C/W °C °C °C 6.0 (170) Latching Auto restart Vdc Vdc mA feet % / hours g's g's g's 105 +85 +100 Whichever is greater 20MHz BW Procedure II Procedure 1, cycle 1 Procedure 2 Procedure 1, category 6 Procedure 1 With thermal pads Latching See product grade See product grade ounces (grams) 10V, 12V, and 15V outputs, standard trim range ±10%. Consult factory for wider trim range. No over temperature or voltage protection in booster modules. (3) Output voltages of 5V or less incorporate foldback current limiting; outputs of 10V and above provide constant current limiting. (2) MI-200 10/02 1.0 0.2 0.5 0.02 1.5 150 110 0.95 Thermal Characteristics Efficiency Baseplate to sink Thermal shutdown 90 Baseplate operating temperature Storage temperature (1) 0.5 0.05 0.2 0.01 1.0 100 6 Reliability (MIL-HDBK-217F) 25°C Ground Benign: G.B. 50°C Naval Sheltered: N.S. 65°C Airborne Inhabited Cargo: A.I.C. Mechanical Specifications Weight MAX See input voltage chart 1.35 2.0 Output Characteristics Set point accuracy Load/line regulation Isolation Characteristics Isolation (input to output) Isolation (output to baseplate) Isolation (input to baseplate) Input/output capacitance TYP Configuration Chart MI - 2 - Semi-custom driver and booster modules available: Consult factory. (1) 16V operation at 75% load. (2) These units rated at 75% load from 125-150Vin: MI-26Z-xV MI-26Y-xV MI-260-xW Input Voltage Range Nominal 2 5 6 7 (1) = 28V = 155V = 270V = 165V 18 – 50V 100 – 210V (2) 125 – 400V 100 – 310V Product Grade 28Vdc input per MIL-STD 704D/E 155Vdc input per DOD-STD-1399A 270Vdc input per MIL-STD-704D/E Output Voltage I M Z = 2V Y = 3.3V 0 = 5V X = 5.2V W= 5.5V V = 5.8V Transient 60V 230V 475V Operating Temp. = = T = 6.5V R = 7.5V M= 10V 1 = 12V P = 13.8V 2 = 15V N = 18.5V 3 = 24V L = 28V J = 36V K = 40V 4 = 48V Output Power/Current ≥5V <5V -40°C to +85°C -55°C to +85°C Y X W V = = = = 50W 75W 100W —o 10A 15A 20A 30A For additional power, 100W and 75W booster modules available. Change MI-2xx-xx to MI-Bxx-xx. Product Grade Specifications PARAMETER PRODUCT GRADE Storage temperature Operating temperature (baseplate) Power cycling burn-in Temperature cycled with power off I - Grade M - Grade -55°C to +100°C -65°C to +100°C -40°C to +85°C -55°C to +85°C 12 hours, 25 cycles 96 hours, 200 cycles 48 hours, 12-16 cycles -55°C to +100°C 48 hours, 12-16 cycles -65°C to +100°C -40°C, +80°C -55°C, +80°C Test data supplied at these temperatures* Warranty 2 years 2 years MIL-STD-810 MIL-STD-810 NAVMAT P-4855-1A NAVMAT P-4855-1A Environmental compliance Derating *Test data available for review or download from vicorpower.com Mechanical Drawing MI-200 Mechanical Drawing 0.50 (12,7) 0.30±0.015 (7,6)±(0,38) 2.10 (53,3) 0.15 (3,8) 1.80 (45,7) 4.60 (116,8) 3.60 (91,4) 0.080 (2,0) Dia (2) places Solder plate over copper alloy 4 9 3 2 8 7 6 1 5 MI-200 FULL R 0.15 (3,8) Product ID this surface 1.40 1.00 (35,6) 0.70 (25,4) 0.40 (17,8) (10,2) 0.35±0.015 (8,9)±(0,38) 0.040 (1,0) Dia (7) places Solder plate over copper alloy Pin # 1 2 3 4 5 6* 7* 8* 9 Function +In Gate In Gate Out -In +Out +Sense Trim -Sense -Out * Do not connect on Booster modules 2.40 (61,0) 4.20 (106,7) 0.22 (5,6) MIN 0.50 (12,7) 0.30 (7,6)Min 1.75 (44,5) +0.030 (0,76) -0.000 (0) .01 0.12 (3,0) Aluminum Base MI-200 10/02 2 of 2