COMPONENTS PRODUCT INFORMATION NEW High-Current Connector DW05 Series DW05S01CCZZ1 (Housing) DW05S01CAG1 (Socket Contact) DW05P01CZZ1 (Housing) DW05P01CAG1 (Pin Contact） DW05 Perspective View CONNECTOR MB-0283-1 August 2014 RoHS Compliant DW05P01CZZ2 (Housing) DW05P01CAG1 (Pin Contact） DW05S01CCZZ2 (Housing) DW05S01CAG1 (Socket Contact) 《Summary》 Along with the spread of energy management systems in recent years, the introduction of storage battery system using lithium-ion is becoming widespread. As for the systems like storage battery one using high current, the importance is attached to the safety at the time of assembly work and maintenance. So there are a lot of demands for connection methods that can prevent incorrect wiring and short circuit accidents. JAE has now developed the 150A-class high-current connector “DW05 Series” which can realize a safe connection in the situation using such high current. The contacts of the DW05 Series cannot be touched easily, and from the difference in the mating shape, the connection between the opposite polarities cannot be made. So it is possible to prevent short circuit accidents between the opposite polarities and realize a high level of safety. Also, it contributes to shorten work time for customers by simplifying connection work with an easy operation lock structure equipped between the connectors, which can provide adequate strength as well as screw fixing. The DW05 Series features a multi-contact structure compatible with high-current connection and also has superior connection stability. Features ■ Improved Workability: With mis-mating prevention key to avoid wrong wiring and shortcircuit during assembly. ■ High Safety: With structure to prevent finger tips from touching the terminal to avoid electrical shock. Mis-connection of positive and negative polarity terminals prevented by using 2 different colors for insulator (ivory and black), and a different mating shape for each. ■ Termination: Crimp termination considering on-site assembly. Conductor cross-section of standard cable is 38 mm2. (Cable of 26 to 42 mm2 in the same shape is possible to be used) JAE PMK Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 1/9 MB-0283-1 General Specifications ■ No. of Contacts: 1 pos. ■ Operating Temperature: -40 Deg. C to +85 Deg. C ■ Rated Current: 150A, DC150A (Temperature rise : 40 Deg. C max.) ■ Contact Resistance: 0.2m Ω max. (initial) 0.3m Ω max. (after various tests) Ordering Information Modification Code 1~9, A~Z *Excluding alphabetical characters I and O Maximum Current C/T Plating of Connection Area AG: Silver AU: Gold SN: Tin NK: Nickel CU: Copper ZZ: Others Socket Contact (Ag plating) Maximum Current C/T Connections B: Busbar C: Cable D: Device P: PWB, PCB S: Screw (Bolt) Z: Others Maximum Current C/T No. of Contacts Maximum Current C/T Type P: Pin S: Socket Z: Others Socket Housing (Black) Socket Housing (Ivory) Development No. (05~99) Series DW Series: DW Pin Housing (Black) Pin Housing (Ivory) Pin Contact (Ag plating) JAE PMK Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 2/9 MB-0283-1 Product Drawing 1. Pin Housing, Black (Main Unit) Part Number DW05P01CZZ1 SJ Drawing SJ114759 JAE PMK Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 3/9 MB-0283-1 2. Pin Housing, Ivory (Main Unit) Part Number DW05P01CZZ2 SJ Drawing SJ114760 JAE PMK Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 4/9 MB-0283-1 3. Pin Contact (Ag Plating) Part Number DW05P01CAG1 SJ Drawing SJ114755 JAE PMK Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 5/9 MB-0283-1 4. Socket Housing, Black (Main Unit) Part Number DW05S01CZZ1 SJ Drawing SJ114761 JAE PMK Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 6/9 MB-0283-1 5. Socket Housing, Ivory (Main Unit) Part Number DW05S01CZZ2 SJ Drawing SJ114762 JAE PMK Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 7/9 MB-0283-1 6. Socket Contact (Ag Plating) Part Number DW05S01CAG1 SJ Drawing SJ114757 JAE PMK Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 8/9 MB-0283-1 Technical Documents Technical Document No. (Document Content) Product Drawings SJ114759 (DW05 Pin Housing, Black) SJ114760 (DW05 Pin Housing, Ivory) SJ114755 (DW05 Pin Contact, Ag Plating） SJ114761 (DW05 Socket Housing ,Black) SJ114762 (DW05 Socket Housing, Ivory) SJ114757 (DW05 Socket Contact, Ag Plating) Specifications JACS-30349 Notice: 1. The values specified in this brochure are only for reference. The products and their specifications are subject to change without notice. Contact our sales staff for further information before considering or ordering any of our products. For purchase, a product specification must be agreed upon. 2. Users are requested to provide protection circuits and redundancy circuits to ensure safety of the equipment, and sufficiently review the suitability of JAE's products to the equipment. 3. The products presented in this brochure are designed for the uses recommended below. We strongly suggest you contact our sales staff when considering use of any of the products in any other way than the recommended applications or for a specific use that requires an extremely high reliability. (1) Applications that require consultation: (i) Please contact us if you are considering use involving a quality assurance program that you specify or that is peculiar to the industry, such as: Automotive electrical components, train control, telecommunications devices (mainline), traffic light control, electric power, combustion control, fire prevention or security systems, disaster prevention equipment, etc. (ii) We may separately give you our support with a quality assurance program that you specify, when you think of a use such as : Aviation or space equipment, submarine repeaters, nuclear power control systems, medical equipment for life support, etc. (2) Recommended applications include: Computers, office appliances, telecommunications devices (terminals, mobile units), measuring equipment, audiovisual equipment, home electric appliances, factory automation equipment, etc Product Marketing Division Aobadai Building, 3-1-19, Aobadai, Meguro-ku, Tokyo 153-8539 Phone: +81-3-3780-2882 FAX: +81-3-3780-2946 * The specifications in this brochure are subject to change without notice. Please contact JAE for information. JAE PMK Div. Proprietary. Copyright © 2014, Japan Aviation Electronics Industry, Ltd. 9/9