TE C-2151065 It is subject to change and the controlling engineering organization Datasheet

7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
PART
NUMBER
4
3
2
20
REVISION
2151065 -1
2151065 -5
NON-CRIMP HEIGHT ADJUST
2151065 -7
E
FINE CRIMP HEIGHT ADJUST
4
-
-
2119949-1
PNEUMATIC FEED
1338685-1
2119950-1
-
8- 2151065 -4
5-18022-5
8- 2151065 -5
8- 2151065 -4
5-18022-5
5-18022-5
-
-
-
-
8- 2151065 -5
-
-
-
5-18022-5
1338685-1
-
-
-
1338685-1
2161326-1
MECHANICAL FEED
NONE
CRIMP TOOLING KIT
2161326-1
-
2119951-1
SMART APPLICATOR
4
1338685-1
2119949-1
SERVO LATCH PLATE
SERVO
LATCH PLATE 12
E
A
MECHANICAL FEED
FINE CRIMP HEIGHT ADJUST
2119950-1
2119951-1
SMART APPLICATOR
SERVO
LATCH PLATE
2151065 -6
7- 2151065 -7
SERVO LATCH PLATE
PNEUMATIC
2119799-1
-
-
1901094-3
2119653-1
1901094-3
-
2119653-1
2119641-1
-
-
-
2119641-1
CRIMP
WIRE
INSUL
SIZE
1.57 mm [.062]
2.29 mm [.090]
APPLICATOR INSTRUCTIONS
408-10389
-
-
-
-
-
-
-
-
-
-
2168400-6
2168400-6
-
2119799-1
-
-
-
(QUANTITY 2)
-
-
-
-
-
(QUANTITY 2)
-
-
-
-
2063440-1
6
-
-
-
-
-
-
-
-
TYPE
-
F
O
-
-
-
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
JUNIOR POWER TIMER CONTACT
TERMINAL NAME:
WIRE STRIP LENGTH
n
3.20-3.80 mm [.126-.150 IN]
C
TERMINAL DATA:
TERMINAL
APPLICATION
SPECIFICATION
(A) 114-18050
(B) 114-18051
TERMINAL NAME:
INSULATION DIAMETER RANGE
1.15-1.60 mm [.045-.063 IN]
-
-
-
-
TERMINAL
APPLICATION
SPECIFICATION
(A) 4-964280-1
C1__DWG_PN_1_1
(B) 1-964292-3
C1__DWG_PN_1_2
(A) 1241862-1
WIRE
SIZE
0.50mm2
0.35mm2
0.25mm2
0.22mm2
(A) 4-1241862-1
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
TE TERMINAL
(A) 1-964280-1
(B) 2-964292-1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
-
INSULATION DIAMETER RANGE
-
1.15-1.60 mm [.045-.063 IN]
-
-
-
-
-
-
-
1.12+/-0.03 [.044+/-.001]
1.05+/-0.03 [.041+/-.001]
1.00+/-0.03 [.039+/-.001]
0.98+/-0.03 [.039+/-.001]
C1__DWG_PN_3_0
C1__DWG_PN_3_1
TE TERMINAL
(A) 2-964280-1
TE TERMINAL
C1__DWG_PN_4_0
TE TERMINAL
(A) 2141892-2
C1__DWG_PN_4_1
-
(A) 2-2141892-1
TE TERMINAL
(B) 1-2141874-3
-
TE TERMINAL
(B) 2-2141874-1
6
C1__DWG_PN_3_2
-
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
(B) 114-18051
-
TERMINALS APPLIED
TE TERMINAL
(A) 964280-2
C1__DWG_PN_1_0
(A) 114-18050
n
-
TE CRIMP SPECIFICATION
2.8X0.8mm FLAT CONTACT
3.20-3.80 mm [.126-.150 IN]
TERMINALS APPLIED
TE TERMINAL
(A) 964280-1
TE TERMINAL
WIRE STRIP LENGTH
CRIMP HEIGHT
REFERENCE SETTING
5.7
W1__DWG_CRIMP_HT_1
6.4
W1__DWG_CRIMP_HT_2
7.1
W1__DWG_CRIMP_HT_3
7.3
W1__DWG_CRIMP_HT_4
WIRE
SIZE
9
W1__FA_SETTING_1
0.35mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
1.08+/-0.03 [.043+/-.001]
-
9
CRIMP HEIGHT
REFERENCE SETTING
6.2
W1__DWG_CRIMP_HT_1
-
W1__FA_SETTING_1
6
W1__FA_SETTING_2
W1__FA_SETTING_3
-
-
W1__FA_SETTING_4
-
B
1
RECOMMENDED SPARE PARTS
-
2
GREASE BEARING SURFACES LIGHTLY
-
6
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
7
8
9
10
11
A
12
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
-4
-4
-5
-6
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
1
1
1
-
1
-
-77 -7
1
-
-6
1
-
-5
1
1
1
1
-2
-
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
-1
PART NO
1
-
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DESCRIPTION
1
2119957-2
1
8-21084-0_GATD
1
2119640-1
1
2079988_GATD
1
2119641-1
260
252
250
249
248
ITEM
NO
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
REF
1
1
2
1
1
1
2
1
3
1
4
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -7
-
1
-
1
P
LTR
1
1
1
-
1
1
1
2
1
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
1
1
1
1
1
1
-6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
2
-
-
-
1
1
-
1
1
1
-
-
1
1
1
-
4
1
1
-
1
4
1
1
1
1
4
1
1
1
-
1
3
1
-
4
1
3
1
-
2
1
3
-
1
2
1
1
1
1
2
-
1
1
-
-
2
1
1
2
1
2
1
-
-
1
2
1
1
-
1
1
-
1
REF REF
2
-
-
1
1
-
-
1
1
-
1
REF REF
1
-
1
1
-5
-2
DIMENSIONS:
ATLANTIC VERSION
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
FINISH
TE
C
ECR-14-018268
08DEC2014
JH
TE
D
ECR-15-014287
29SEP2015
JH
TE
E
ECR-16-007332
20MAY2016
KH
LZ
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
SCR, BHSC, RoHS (M3 X 6)
FENCE
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
STANDOFF,HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
26APR2011
CHK
26APR2011
APVD
26APR2011
S.XI
I.CRUZ
-
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2119758
1
2119082-5
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
1
993111-1
1
8-22280-7_SIMP
1
1752353-2
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
455888-5
2
1-2079383-0
1
1633782-2
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
1338685-1
4
2168400-1
1
1-5018030-0
1
1901681-1
1
2-1752354-3
3
18023-9
1
2119652
1
2119653
1
2119656-9
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
1
2119085
1
2119092-1
1
1-1752356-7
2
2079383-5
1
2161328
1
1-1320908-0
1
2119959-2
1
1-455888-0
1
1320928-6
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
454276-5
1
1333202-5
1
2119757-4
1
238011-9
1
1-2119784-8
1
455888-3
1
1-456403-3
247
246
245
244
243
242
241
240
239
238
213
198
177
176
175
174
172
166
164
163
137
136
135
133
119
117
82
79
78
71
67
66
63
62
60
59
56
54
52
51
50
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
28
24
21
20
19
13
12
11
10
9
8
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
1
1-22279-3_SIMP
TE Connectivity
APPLICATION SPEC
-
1
2119798-1
DESCRIPTION
PRODUCT SPEC
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
XZ
DWN
C.CHEN
APVD
09OCT2012
PART NO
-
DWN
ECR-12-017538
-1
1
DATE
B
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
1
1
1
1
-
-
-
1
1
-
-
-
1
1
2
-
1
1
1
2
1
1
1
1
-
1
1
1
1
-
DESCRIPTION
2119798-1
1-22279-3
2119758-1
2119082-5
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
993111-1
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-5
1-2079383-0
1633782-2
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
1338685-1
2168400-1
1-5018030-0
1901681-1
2-1752354-3
18023-9
2119652-1
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
2119644-1
2119085-1
2119092-1
1-1752356-7
2079383-5
2161328-1
1-1320908-0
2119959-2
1-455888-0
1320928-6
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
454276-5
1333202-5
2119757-4
238011-9
1-2119784-8
455888-3
1-456403-3
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
-
2151065
2151065
2151065
2151065
66
2063440-1
-
APPLICATOR DATA
REVISIONS
PART NUMBERS REQUIRED
PNEUMATIC FEED
MECHANICAL
FINE CRIMP HEIGHT ADJUST
E
CONVERT TO
1
DIST
A
2119599-1
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
E
LOC
SET UP GAUGE
DESCRIPTION
E
2151065 -2
D
5
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
6
Ocean Side Feed
Applicator
-
DRAWING NO
2151065
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
E
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
MECHANICAL
A
D
6
37
6
62
246
39
56
2
260
44
7 252
245
35
244
7
249
166
8
238
242
82
1
136
2
2
6
2
3
177
SERVO
LATCH PLATE
1
4
2 176
2
4
1.0
TERMINAL SUPPORT LOCATION
28
5
41
174
44
52
135
2
198
6
A
175
14.9
24
SERVO FEEDER
NOT INCLUDED
117 REF
10
0.5
66
50
2
67
11
213
33
REF
245 REF
51
164
0.5
C
2
56
REF
34 REF
172
B
2
1
137
133
-
2
8
59
240
-
-
D
163
C
APVD
243
63
A
247
38
59
250
DWN
40
239
PNEUMATIC
DATE
A
50 REF
HOLDDOWN SET-UP
19
30
20
78
21
B
9
1
12
79
ITEM 30 LOCATED AT
REAR HOLES
241
29
13
1
11
30 REF
29 REF
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
46
32
34
54
8
1
60
54
10
1
119
11
7.9
47
248
48
78
0.5
REF
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
FINISH
26APR2011
CHK
26APR2011
APVD
26APR2011
C.CHEN
S.XI
I.CRUZ
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151065
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
E
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
PART
NUMBER
4
3
2
20
REVISION
2- 2151065 -1
DESCRIPTION
E
2- 2151065 -2
D
5
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
6
FEED TYPE
FINE CRIMP HEIGHT ADJUST
E
FINE CRIMP HEIGHT ADJUST
E
FINE CRIMP HEIGHT ADJUST
SERVO LATCH PLATE
2- 2151065 -7
E
FINE CRIMP HEIGHT ADJUST
NONE
CRIMP TOOLING KIT
MECHANICAL FEED
1338685-1
2161326-1
-
8- 2151065 -4
5-18022-5
1338685-1
-
-
8- 2151065 -5
1338685-1
2119950-1
-
5-18022-5
-
2119949-1
PNEUMATIC FEED
8- 2151065 -4
-
2161326-1
MECHANICAL FEED
8- 2151065 -5
1338685-1
2119951-1
SMART APPLICATOR
5-18022-5
-
2119949-1
SERVO LATCH PLATE
-
2119950-1
2119951-1
SMART APPLICATOR
4
CRIMP
WIRE
INSUL
SIZE
1.57 mm [.062]
5-18022-5
-
-
-
-
2119641-2
2119799-1
-
-
1901094-3
2119653-2
1901094-3
-
2119653-2
2119641-2
-
-
-
-
2168400-6
2168400-6
-
2119799-1
-
(QUANTITY 2)
-
-
-
-
-
(QUANTITY 2)
-
6
-
-
-
-
2063440-1
-
-
-
-
-
-
-
TYPE
APPLICATOR INSTRUCTIONS
408-10389
-
F
O
-
-
-
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
JUNIOR POWER TIMER CONTACT
TERMINAL NAME:
WIRE STRIP LENGTH
n
3.20-3.80 mm [.126-.150 IN]
C
TERMINAL DATA:
TERMINAL
APPLICATION
SPECIFICATION
(A) 114-18050
(B) 114-18051
TERMINAL NAME:
INSULATION DIAMETER RANGE
1.15-1.60 mm [.045-.063 IN]
-
-
-
-
TERMINAL
APPLICATION
SPECIFICATION
TE TERMINAL
(A) 964280-1
(A) 4-964280-1
(A) 964280-2
(B) 1-964292-3
C1__DWG_PN_1_2
(A) 1241862-1
WIRE
SIZE
0.50mm2
0.35mm2
0.25mm2
0.22mm2
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
(A) 4-1241862-1
TE TERMINAL
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
C1__DWG_PN_3_0
(A) 1-964280-1
(B) 2-964292-1
-
INSULATION DIAMETER RANGE
-
1.15-1.60 mm [.045-.063 IN]
-
-
-
-
-
1.12+/-0.03 [.044+/-.001]
1.05+/-0.03 [.041+/-.001]
1.00+/-0.03 [.039+/-.001]
0.98+/-0.03 [.039+/-.001]
C1__DWG_PN_3_1
TE TERMINAL
(A) 2-964280-1
TE TERMINAL
C1__DWG_PN_4_0
TE TERMINAL
(A) 2141892-2
C1__DWG_PN_4_1
-
(A) 2-2141892-1
TE TERMINAL
(B) 1-2141874-3
-
TE TERMINAL
-
(B) 2-2141874-1
-
C1__DWG_PN_3_2
-
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
(B) 114-18051
-
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_1
(A) 114-18050
n
-
TE CRIMP SPECIFICATION
2.8X0.8mm FLAT CONTACT
3.20-3.80 mm [.126-.150 IN]
TERMINALS APPLIED
C1__DWG_PN_1_0
TE TERMINAL
WIRE STRIP LENGTH
WIRE
SIZE
9
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
5.7
W1__FA_SETTING_1
6.4
0.35mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
1.08+/-0.03 [.043+/-.001]
-
9
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
6.2
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
7.1
6
W1__FA_SETTING_3
7.3
-
W1__FA_SETTING_4
-
6
-
-
1
B
2
-
RECOMMENDED SPARE PARTS
-
GREASE BEARING SURFACES LIGHTLY
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
2151065 -4
2151065 -4
2151065 -5
-
-
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
A
11
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
& 152.
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-
-
-
1
-
-
1
-
1
1
1
1
-
-77 -27 -25 -22 -21
2119782-1
2119640-1
2079988-1
PART NO
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
DESCRIPTION
-
1
-
1
-
1
1
1
1
2119782
1
2119640-1
1
2079988_GATD
-
251
250
249
ITEM
NO
P
1
1
1
1
-
1
1
1
1
LTR
DESCRIPTION
DATE
SEE SHEET 1
1
1
1
1
1
1
1
2
1
REF
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
1
1
1
-
-
-
-
-
1
-
-
-
1
1
2
-
1
1
1
-
1
1
1
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
-
1
1
1
1
-
1
1
1
-
-
1
1
1
-
1
1
1
1
1
1
1
1
3
1
-
1
1
3
-
-
2
1
3
-
1
2
1
3
1
1
2
1
1
1
-
2
2
1
1
1
1
2
1
1
-
1
2
1
1
-
1
2
-
1
REF
1
-
-
1
-
-
-
1
1
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
4
-
1
1
1
4
-
1
1
1
4
-
-
1
1
4
1
1
1
1
-
1
1
1
1
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
1-22279-3
2119082-5
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
993111-1
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-5
1-2079383-0
1633782-2
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
1338685-1
1-5018030-0
1901681-1
2-1752354-3
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
2119644-1
1-1752356-7
2079383-5
2161328-1
1-1320908-0
2119959-2
1-455888-0
1320928-6
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
454276-5
1333202-5
2119757-4
238011-9
1-2119784-8
455888-3
1-456403-3
1
DWN
APVD
-
-
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
FINISH
DWN
26APR2011
CHK
26APR2011
APVD
26APR2011
C.CHEN
S.XI
I.CRUZ
-
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
1
993111-1
1
8-22280-7_SIMP
1
1752353-2
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
1-2119656-0
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
455888-5
2
1-2079383-0
1
1633782-2
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
5-18022-5
1
1338685-1
1
1-5018030-0
1
1901681-1
1
2-1752354-3
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
1
1-1752356-7
2
2079383-5
1
2161328
1
1-1320908-0
1
2119959-2
1
1-455888-0
1
1320928-6
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
454276-5
1
1333202-5
1
2119757-4
1
238011-9
1
1-2119784-8
1
455888-3
1
1-456403-3
246
244
243
242
241
240
239
238
213
198
177
176
175
174
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
119
117
82
79
78
71
67
66
63
62
59
56
52
51
50
49
48
41
40
39
38
34
33
32
30
29
28
24
21
20
19
13
12
11
10
9
8
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
1
2119082-5
TE Connectivity
APPLICATION SPEC
-
1
1-22279-3_SIMP
DESCRIPTION
PRODUCT SPEC
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
SCR, BHSC, RoHS (M3 X 6)
FENCE
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
STANDOFF,HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PART NO
-77 -27 -25 -22 -21
PACIFIC VERSION
AMP 4805 REV 31MAR2000
66
2063440-1
-
2.29 mm [.090]
A
-
-
APPLICATOR DATA
REVISIONS
DIST
PART NUMBERS REQUIRED
PNEUMATIC FEED
PNEUMATIC
2- 2151065 -5
A
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
7- 2151065 -7
APPLICATOR STYLE CONVERSION CHART
LOC
1
Ocean Side Feed
Applicator
-
DRAWING NO
2151065
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
E
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
APVD
-
-
-
62
6
40
A
145
38
239
246
39
59
7
56
140
152
2
D
2
2
244
7 139
243
PNEUMATIC
250
2
8
249
A
166
242
2
6
1.0 # 0.5
63
238
REF
8
163
34
59
82
136
1
137
C
172
177
56
176
2
SERVO
LATCH PLATE
2
1
133
4
135
2
REF
TERMINAL SUPPORT LOCATION
2
3
C
1
4
28
174
5
41
52
240
140
REF
175
51
198
164
6
50
SERVO FEEDER
NOT INCLUDED
67
213
A
REF
HOLDDOWN SET-UP
20
78
117 REF
50
19
10
30
0.5
2
33
24
14.9
66
11
A
B
DWN
251
MECHANICAL
D
DATE
9
21
B
1
12
79
241
29
13
1
ITEM 30 LOCATED AT
REAR HOLES
11
30
CAM POSITIONS
30mm STROKE
REF
29
30mm STROKE
30mm STROKE
142
REF
141
151
32
34
143
8
1
144
143
10
1
119
11
7.9
0.5
78
REF
48
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
FINISH
26APR2011
CHK
26APR2011
APVD
26APR2011
C.CHEN
S.XI
I.CRUZ
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
A
Ocean Side Feed
Applicator
-
DRAWING NO
2151065
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
E
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