7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION PART NUMBER 4 3 2 20 REVISION 2151065 -1 2151065 -5 NON-CRIMP HEIGHT ADJUST 2151065 -7 E FINE CRIMP HEIGHT ADJUST 4 - - 2119949-1 PNEUMATIC FEED 1338685-1 2119950-1 - 8- 2151065 -4 5-18022-5 8- 2151065 -5 8- 2151065 -4 5-18022-5 5-18022-5 - - - - 8- 2151065 -5 - - - 5-18022-5 1338685-1 - - - 1338685-1 2161326-1 MECHANICAL FEED NONE CRIMP TOOLING KIT 2161326-1 - 2119951-1 SMART APPLICATOR 4 1338685-1 2119949-1 SERVO LATCH PLATE SERVO LATCH PLATE 12 E A MECHANICAL FEED FINE CRIMP HEIGHT ADJUST 2119950-1 2119951-1 SMART APPLICATOR SERVO LATCH PLATE 2151065 -6 7- 2151065 -7 SERVO LATCH PLATE PNEUMATIC 2119799-1 - - 1901094-3 2119653-1 1901094-3 - 2119653-1 2119641-1 - - - 2119641-1 CRIMP WIRE INSUL SIZE 1.57 mm [.062] 2.29 mm [.090] APPLICATOR INSTRUCTIONS 408-10389 - - - - - - - - - - 2168400-6 2168400-6 - 2119799-1 - - - (QUANTITY 2) - - - - - (QUANTITY 2) - - - - 2063440-1 6 - - - - - - - - TYPE - F O - - - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION JUNIOR POWER TIMER CONTACT TERMINAL NAME: WIRE STRIP LENGTH n 3.20-3.80 mm [.126-.150 IN] C TERMINAL DATA: TERMINAL APPLICATION SPECIFICATION (A) 114-18050 (B) 114-18051 TERMINAL NAME: INSULATION DIAMETER RANGE 1.15-1.60 mm [.045-.063 IN] - - - - TERMINAL APPLICATION SPECIFICATION (A) 4-964280-1 C1__DWG_PN_1_1 (B) 1-964292-3 C1__DWG_PN_1_2 (A) 1241862-1 WIRE SIZE 0.50mm2 0.35mm2 0.25mm2 0.22mm2 (A) 4-1241862-1 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 TE TERMINAL (A) 1-964280-1 (B) 2-964292-1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 - INSULATION DIAMETER RANGE - 1.15-1.60 mm [.045-.063 IN] - - - - - - - 1.12+/-0.03 [.044+/-.001] 1.05+/-0.03 [.041+/-.001] 1.00+/-0.03 [.039+/-.001] 0.98+/-0.03 [.039+/-.001] C1__DWG_PN_3_0 C1__DWG_PN_3_1 TE TERMINAL (A) 2-964280-1 TE TERMINAL C1__DWG_PN_4_0 TE TERMINAL (A) 2141892-2 C1__DWG_PN_4_1 - (A) 2-2141892-1 TE TERMINAL (B) 1-2141874-3 - TE TERMINAL (B) 2-2141874-1 6 C1__DWG_PN_3_2 - CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 (B) 114-18051 - TERMINALS APPLIED TE TERMINAL (A) 964280-2 C1__DWG_PN_1_0 (A) 114-18050 n - TE CRIMP SPECIFICATION 2.8X0.8mm FLAT CONTACT 3.20-3.80 mm [.126-.150 IN] TERMINALS APPLIED TE TERMINAL (A) 964280-1 TE TERMINAL WIRE STRIP LENGTH CRIMP HEIGHT REFERENCE SETTING 5.7 W1__DWG_CRIMP_HT_1 6.4 W1__DWG_CRIMP_HT_2 7.1 W1__DWG_CRIMP_HT_3 7.3 W1__DWG_CRIMP_HT_4 WIRE SIZE 9 W1__FA_SETTING_1 0.35mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 1.08+/-0.03 [.043+/-.001] - 9 CRIMP HEIGHT REFERENCE SETTING 6.2 W1__DWG_CRIMP_HT_1 - W1__FA_SETTING_1 6 W1__FA_SETTING_2 W1__FA_SETTING_3 - - W1__FA_SETTING_4 - B 1 RECOMMENDED SPARE PARTS - 2 GREASE BEARING SURFACES LIGHTLY - 6 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 7 8 9 10 11 A 12 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT -4 -4 -5 -6 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 1 1 1 - 1 - -77 -7 1 - -6 1 - -5 1 1 1 1 -2 - 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 -1 PART NO 1 - APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 260 252 250 249 248 ITEM NO 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 REF 1 1 2 1 1 1 2 1 3 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -7 - 1 - 1 P LTR 1 1 1 - 1 1 1 2 1 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 1 1 1 1 -6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 1 1 1 - 4 1 1 - 1 4 1 1 1 1 4 1 1 1 - 1 3 1 - 4 1 3 1 - 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - 2 1 1 2 1 2 1 - - 1 2 1 1 - 1 1 - 1 REF REF 2 - - 1 1 - - 1 1 - 1 REF REF 1 - 1 1 -5 -2 DIMENSIONS: ATLANTIC VERSION mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH TE C ECR-14-018268 08DEC2014 JH TE D ECR-15-014287 29SEP2015 JH TE E ECR-16-007332 20MAY2016 KH LZ DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SCR, BHSC, RoHS (M3 X 6) FENCE DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM 26APR2011 CHK 26APR2011 APVD 26APR2011 S.XI I.CRUZ - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119758 1 2119082-5 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-5 2 1-2079383-0 1 1633782-2 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 1338685-1 4 2168400-1 1 1-5018030-0 1 1901681-1 1 2-1752354-3 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085 1 2119092-1 1 1-1752356-7 2 2079383-5 1 2161328 1 1-1320908-0 1 2119959-2 1 1-455888-0 1 1320928-6 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 454276-5 1 1333202-5 1 2119757-4 1 238011-9 1 1-2119784-8 1 455888-3 1 1-456403-3 247 246 245 244 243 242 241 240 239 238 213 198 177 176 175 174 172 166 164 163 137 136 135 133 119 117 82 79 78 71 67 66 63 62 60 59 56 54 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 1-22279-3_SIMP TE Connectivity APPLICATION SPEC - 1 2119798-1 DESCRIPTION PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES XZ DWN C.CHEN APVD 09OCT2012 PART NO - DWN ECR-12-017538 -1 1 DATE B 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 1 1 2 1 1 1 1 - 1 1 1 1 - DESCRIPTION 2119798-1 1-22279-3 2119758-1 2119082-5 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-5 1-2079383-0 1633782-2 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 1338685-1 2168400-1 1-5018030-0 1901681-1 2-1752354-3 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1-1752356-7 2079383-5 2161328-1 1-1320908-0 2119959-2 1-455888-0 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 454276-5 1333202-5 2119757-4 238011-9 1-2119784-8 455888-3 1-456403-3 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - 2151065 2151065 2151065 2151065 66 2063440-1 - APPLICATOR DATA REVISIONS PART NUMBERS REQUIRED PNEUMATIC FEED MECHANICAL FINE CRIMP HEIGHT ADJUST E CONVERT TO 1 DIST A 2119599-1 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST E LOC SET UP GAUGE DESCRIPTION E 2151065 -2 D 5 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 6 Ocean Side Feed Applicator - DRAWING NO 2151065 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV E D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL A D 6 37 6 62 246 39 56 2 260 44 7 252 245 35 244 7 249 166 8 238 242 82 1 136 2 2 6 2 3 177 SERVO LATCH PLATE 1 4 2 176 2 4 1.0 TERMINAL SUPPORT LOCATION 28 5 41 174 44 52 135 2 198 6 A 175 14.9 24 SERVO FEEDER NOT INCLUDED 117 REF 10 0.5 66 50 2 67 11 213 33 REF 245 REF 51 164 0.5 C 2 56 REF 34 REF 172 B 2 1 137 133 - 2 8 59 240 - - D 163 C APVD 243 63 A 247 38 59 250 DWN 40 239 PNEUMATIC DATE A 50 REF HOLDDOWN SET-UP 19 30 20 78 21 B 9 1 12 79 ITEM 30 LOCATED AT REAR HOLES 241 29 13 1 11 30 REF 29 REF CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 46 32 34 54 8 1 60 54 10 1 119 11 7.9 47 248 48 78 0.5 REF FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 26APR2011 CHK 26APR2011 APVD 26APR2011 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151065 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV E 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION PART NUMBER 4 3 2 20 REVISION 2- 2151065 -1 DESCRIPTION E 2- 2151065 -2 D 5 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 6 FEED TYPE FINE CRIMP HEIGHT ADJUST E FINE CRIMP HEIGHT ADJUST E FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 2- 2151065 -7 E FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT MECHANICAL FEED 1338685-1 2161326-1 - 8- 2151065 -4 5-18022-5 1338685-1 - - 8- 2151065 -5 1338685-1 2119950-1 - 5-18022-5 - 2119949-1 PNEUMATIC FEED 8- 2151065 -4 - 2161326-1 MECHANICAL FEED 8- 2151065 -5 1338685-1 2119951-1 SMART APPLICATOR 5-18022-5 - 2119949-1 SERVO LATCH PLATE - 2119950-1 2119951-1 SMART APPLICATOR 4 CRIMP WIRE INSUL SIZE 1.57 mm [.062] 5-18022-5 - - - - 2119641-2 2119799-1 - - 1901094-3 2119653-2 1901094-3 - 2119653-2 2119641-2 - - - - 2168400-6 2168400-6 - 2119799-1 - (QUANTITY 2) - - - - - (QUANTITY 2) - 6 - - - - 2063440-1 - - - - - - - TYPE APPLICATOR INSTRUCTIONS 408-10389 - F O - - - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION JUNIOR POWER TIMER CONTACT TERMINAL NAME: WIRE STRIP LENGTH n 3.20-3.80 mm [.126-.150 IN] C TERMINAL DATA: TERMINAL APPLICATION SPECIFICATION (A) 114-18050 (B) 114-18051 TERMINAL NAME: INSULATION DIAMETER RANGE 1.15-1.60 mm [.045-.063 IN] - - - - TERMINAL APPLICATION SPECIFICATION TE TERMINAL (A) 964280-1 (A) 4-964280-1 (A) 964280-2 (B) 1-964292-3 C1__DWG_PN_1_2 (A) 1241862-1 WIRE SIZE 0.50mm2 0.35mm2 0.25mm2 0.22mm2 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 (A) 4-1241862-1 TE TERMINAL W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 C1__DWG_PN_3_0 (A) 1-964280-1 (B) 2-964292-1 - INSULATION DIAMETER RANGE - 1.15-1.60 mm [.045-.063 IN] - - - - - 1.12+/-0.03 [.044+/-.001] 1.05+/-0.03 [.041+/-.001] 1.00+/-0.03 [.039+/-.001] 0.98+/-0.03 [.039+/-.001] C1__DWG_PN_3_1 TE TERMINAL (A) 2-964280-1 TE TERMINAL C1__DWG_PN_4_0 TE TERMINAL (A) 2141892-2 C1__DWG_PN_4_1 - (A) 2-2141892-1 TE TERMINAL (B) 1-2141874-3 - TE TERMINAL - (B) 2-2141874-1 - C1__DWG_PN_3_2 - CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 (B) 114-18051 - TERMINALS APPLIED TE TERMINAL C1__DWG_PN_1_1 (A) 114-18050 n - TE CRIMP SPECIFICATION 2.8X0.8mm FLAT CONTACT 3.20-3.80 mm [.126-.150 IN] TERMINALS APPLIED C1__DWG_PN_1_0 TE TERMINAL WIRE STRIP LENGTH WIRE SIZE 9 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 5.7 W1__FA_SETTING_1 6.4 0.35mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 1.08+/-0.03 [.043+/-.001] - 9 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 6.2 - W1__FA_SETTING_1 - W1__FA_SETTING_2 7.1 6 W1__FA_SETTING_3 7.3 - W1__FA_SETTING_4 - 6 - - 1 B 2 - RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - 2151065 -4 2151065 -4 2151065 -5 - - - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 A 11 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. - - - 1 - - 1 - 1 1 1 1 - -77 -27 -25 -22 -21 2119782-1 2119640-1 2079988-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI DESCRIPTION - 1 - 1 - 1 1 1 1 2119782 1 2119640-1 1 2079988_GATD - 251 250 249 ITEM NO P 1 1 1 1 - 1 1 1 1 LTR DESCRIPTION DATE SEE SHEET 1 1 1 1 1 1 1 1 2 1 REF 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 - - - - - 1 - - - 1 1 2 - 1 1 1 - 1 1 1 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 3 1 - 1 1 3 - - 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 2 1 1 1 1 2 1 1 - 1 2 1 1 - 1 2 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) 1-22279-3 2119082-5 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-5 1-2079383-0 1633782-2 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 1338685-1 1-5018030-0 1901681-1 2-1752354-3 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 1-1752356-7 2079383-5 2161328-1 1-1320908-0 2119959-2 1-455888-0 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 454276-5 1333202-5 2119757-4 238011-9 1-2119784-8 455888-3 1-456403-3 1 DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - FINISH DWN 26APR2011 CHK 26APR2011 APVD 26APR2011 C.CHEN S.XI I.CRUZ - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-5 2 1-2079383-0 1 1633782-2 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 1338685-1 1 1-5018030-0 1 1901681-1 1 2-1752354-3 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 1-1752356-7 2 2079383-5 1 2161328 1 1-1320908-0 1 2119959-2 1 1-455888-0 1 1320928-6 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 454276-5 1 1333202-5 1 2119757-4 1 238011-9 1 1-2119784-8 1 455888-3 1 1-456403-3 246 244 243 242 241 240 239 238 213 198 177 176 175 174 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 82 79 78 71 67 66 63 62 59 56 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2119082-5 TE Connectivity APPLICATION SPEC - 1 1-22279-3_SIMP DESCRIPTION PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SCR, BHSC, RoHS (M3 X 6) FENCE DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -27 -25 -22 -21 PACIFIC VERSION AMP 4805 REV 31MAR2000 66 2063440-1 - 2.29 mm [.090] A - - APPLICATOR DATA REVISIONS DIST PART NUMBERS REQUIRED PNEUMATIC FEED PNEUMATIC 2- 2151065 -5 A CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2151065 -7 APPLICATOR STYLE CONVERSION CHART LOC 1 Ocean Side Feed Applicator - DRAWING NO 2151065 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE APVD - - - 62 6 40 A 145 38 239 246 39 59 7 56 140 152 2 D 2 2 244 7 139 243 PNEUMATIC 250 2 8 249 A 166 242 2 6 1.0 # 0.5 63 238 REF 8 163 34 59 82 136 1 137 C 172 177 56 176 2 SERVO LATCH PLATE 2 1 133 4 135 2 REF TERMINAL SUPPORT LOCATION 2 3 C 1 4 28 174 5 41 52 240 140 REF 175 51 198 164 6 50 SERVO FEEDER NOT INCLUDED 67 213 A REF HOLDDOWN SET-UP 20 78 117 REF 50 19 10 30 0.5 2 33 24 14.9 66 11 A B DWN 251 MECHANICAL D DATE 9 21 B 1 12 79 241 29 13 1 ITEM 30 LOCATED AT REAR HOLES 11 30 CAM POSITIONS 30mm STROKE REF 29 30mm STROKE 30mm STROKE 142 REF 141 151 32 34 143 8 1 144 143 10 1 119 11 7.9 0.5 78 REF 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 26APR2011 CHK 26APR2011 APVD 26APR2011 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 A Ocean Side Feed Applicator - DRAWING NO 2151065 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E