Minmax MAU322 2w, miniature sip, single & dual output dc/dc converter Datasheet

MAU300 Series
2W, Miniature SIP, Single & Dual Output DC/DC Converters
Key Features
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Efficiency up to 83%
1000VDC Isolation
MTBF > 2,000,000 Hours
Low Cost
Input 5, 12 and 24VDC
Output 3.3, 5, 12, 15, {5, {12 and {15VDC
Temperature Performance -40] to +85]
UL 94V-0 Package Material
Internal SMD Construction
Industry Standard Pinout
Minmax's MAU300 DC/DC's are specially designed to
provide higher power to 2W in a miniature SIP package.
The series consists of 21 models with input voltages of
5V, 12V and 24VDC which offers standard output voltages of
3.3V, 5V, 12V, 15V, ±5V, ±12V and ±15VDC for a wide
choice.
The MAU300 series is an excellent selection for a variety
of applications including distributed power systems, mixed
analog/digital subsystems, portable test equipments, local
power networks and battery backed systems.
High
Power
Density
More Power
1000
VDC
I/O Isolation
$
Low Cost
Low Profile
Block Diagram
Single Output
Dual Output
+Vo
+Vin
+Vo
+Vin
LC
Filter
Bipolar
Push-Pull
Inverter
LC
Filter
-Vin
Com.
-Vin
-Vo
1
Bipolar
Push-Pull
Inverter
MINMAX
-Vo
REV:0 2005/04
MAU300 Series
Model Selection Guide
Model
Number
MAU301
MAU302
MAU303
MAU304
MAU305
MAU306
MAU307
MAU311
MAU312
MAU313
MAU314
MAU315
MAU316
MAU317
MAU321
MAU322
MAU323
MAU324
MAU325
MAU326
MAU327
Input
Voltage
Output
Voltage
VDC
VDC
3.3
5
12
15
{5
{12
{15
3.3
5
12
15
{5
{12
{15
3.3
5
12
15
{5
{12
{15
5
(4.5 ~ 5.5)
12
(10.8 ~ 13.2)
24
(21.6 ~ 26.4)
Output Current
Max.
mA
500
400
165
133
{200
{83
{66
500
400
165
133
{200
{83
{66
500
400
165
133
{200
{83
{66
Input Current
Min.
mA
10
8
3
2.5
{4
{1.5
{1
10
8
3
2.5
{4
{1.5
{1
10
8
3
2.5
{4
{1.5
{1
Parameter
5VDC Input Models
Input Surge Voltage
12VDC Input Models
( 1000 mS )
24VDC Input Models
Lead Temperature (1.5mm from case for 10 Sec.)
Internal Power Dissipation
Min.
-0.7
-0.7
-0.7
-----
Max.
9
18
30
260
650
Unit
VDC
VDC
VDC
]
mW
Exceeding the absolute maximum ratings of the unit could cause damage.
These are not continuous operating ratings.
60
30
15
% (Max.)
11
11
7
7
10
7
7
8
8
5
5
8
5
5
8
8
5
5
8
5
5
@Max. Load
% (Typ.)
73
76
80
80
77
79
79
74
78
82
83
79
82
82
74
77
81
82
79
81
82
1. Specifications typical at Ta=+25], resistive load,
nominal input voltage, rated output current unless
otherwise noted.
2. Ripple & Noise measurement bandwidth is 0-20
MHz.
3. These power converters require a minimum output
loading to maintain specified regulation.
4. Operation under no-load conditions will not
damage these modules; however, they may not
meet all specifications listed.
5. All DC/DC converters should be externally fused at
the front end for protection.
Environmental Specifications
REV:0 2005/04
@No Load
mA (Typ.)
Efficiency
Notes :
Absolute Maximum Ratings
Parameter
Operating Temperature
Operating Temperature
Storage Temperature
Humidity
Cooling
@Max. Load
mA (Typ.)
452
526
495
499
519
504
501
185
212
200
200
210
201
200
92
108
101
101
105
102
100
Load
Regulation
Conditions
Ambient
Case
Min.
Max.
-40
+85
-40
+90
-40
+125
--95
Free-Air Convection
Unit
]
]
]
%
MINMAX
6. Other input and output voltage may be available,
please contact factory.
7. Specifications subject to change without notice.
2
MAU300 Series
Input Specifications
Parameter
Start Voltage Range
Model
Min.
Typ.
Max.
5V Input Models
4.5
5
5.5
12V Input Models
10.8
12
13.2
24V Input Models
21.6
24
26.4
---
---
Reverse Polarity Input Current
All Models
Input Filter
Unit
VDC
0.3
A
Pi Filter
Output Specifications
Parameter
Conditions
Output Voltage Accuracy
Min.
Typ.
Max.
Unit
---
{1.0
{3.0
%
Dual Output, Balanced Loads
---
{0.1
{1.0
%
Line Regulation
For Vin Change of 1%
---
{1.2
{1.5
Load Regulation
Io=20% to 100%
Output Voltage Balance
%
See Model Selection Guide
Ripple & Noise (20MHz)
%
---
100
150
mV P-P
---
---
200
mV P-P
Ripple & Noise (20MHz)
---
---
5
mV rms
Over Load
120
---
---
%
Temperature Coefficient
---
{0.01
{0.02
%/]
Ripple & Noise (20MHz)
Over Line, Load & Temp.
Output Short Circuit
0.5 Second Max.
General Specifications
Parameter
Conditions
Min.
Typ.
Max.
Unit
Isolation Voltage Rated
60 Seconds
1000
---
---
VDC
Isolation Voltage Test
Flash Tested for 1 Second
1100
---
---
VDC
Isolation Resistance
500VDC
1000
---
---
M[
Isolation Capacitance
100KHz,1V
---
80
120
pF
50
80
100
KHz
2000
---
---
K Hours
Switching Frequency
MTBF
MIL-HDBK-217F @ 25], Ground Benign
Capacitive Load
Models by Vout
Maximum Capacitive Load
3.3V
5V
12V
15V
{5V #
{12V #
{15V #
Unit
470
470
470
470
390
390
390
uF
# For each output
Input Fuse Selection Guide
3
5V Input Models
12V Input Models
24V Input Models
1000mA Slow - Blow Type
500mA Slow - Blow Type
200mA Slow - Blow Type
MINMAX
REV:0 2005/04
100
100
90
90
Efficiency (%)
Efficiency (%)
MAU300 Series
80
70
60
80
70
60
50
Low
Nom
50
High
Low
Nom
Input Voltage (V)
Efficiency vs Input Voltage ( Dual Output )
90
90
80
80
70
70
Efficiency (%)
Efficiency (%)
Efficiency vs Input Voltage ( Single Output )
60
50
60
50
40
40
30
30
20
10
20
40
60
80
100
20
Load Current (%)
10
20
40
60
80
100
Load Current (%)
Efficiency vs Output Load ( Single Output )
100
Efficiency vs Output Load ( Dual Output )
400LFM
100LFM
80
Output Power (%)
High
Input Voltage (V)
200LFM
60
Natural
convection
40
20
0
〜
-40
50
60
70
80
Ambient Temperature
90
100
110
]
Derating Curve
REV:0 2005/04
MINMAX
4
MAU300 Series
Test Configurations
In applications where power is supplied over long lines and
output loading is high, it may be necessary to use a capacitor
at the input to ensure startup.
Input Reflected-Ripple Current Test Setup
Input reflected-ripple current is measured with a inductor
Lin (4.7uH) and Cin (220uF, ESR < 1.0[ at 100 KHz) to
simulate source impedance.
Capacitor Cin, offsets possible battery impedance.
Current ripple is measured at the input terminals of the
module, measurement bandwidth is 0-500 KHz.
To Oscilloscope
+
+
Battery
+Vin
Lin
Current
Probe
Cin
+
+Out
DC / DC
Converter
-Vin
Capacitor mounted close to the power module helps
ensure stability of the unit, it is comended to use a good
quality low Equivalent Series Resistance (ESR < 1.0[ at 100
KHz) capacitor of a 2.2uF for the 5V input devices, a 1.0uF for
the 12V input devices and a 0.47uF for the 24V devices.
DC Power
Source
Load
+Vin
+
DC / DC
Converter
Load
Cin
-
-Out
+Out
-Vin
-Out
Output Ripple Reduction
Peak-to-Peak Output Noise Measurement Test
Use a Cout 0.33uF ceramic capacitor.
Scope measurement should be made by using a BNC
socket, measurement bandwidth is 0-20 MHz. Position the
load between 50 mm and 75 mm from the DC/DC Converter.
+Vin
+Out
Single Output
DC / DC
Converter
-Out
+Vin
+Out
Dual Output
DC / DC
Converter
Com.
-Vin
-Out
+
Copper Strip
Cout
-Vin
A good quality low ESR capacitor placed as close as
practicable across the load will give the best ripple and noise
performance.
To reduce output ripple, it is recommended to use 1.5uF
capacitors at the output.
Scope
Scope
Cout
Scope
+
+Vin
Cout
Load
-Out
+Out
Dual Output
DC / DC Com.
Converter
-Vin
Cout
Load
-Out
Thermal Considerations
Maximum Capacitive Load
The MAU300 series has limitation of maximum connected
capacitance at the output.
The power module may be operated in current limiting
mode during start-up, affecting the ramp-up and the startup
time.
For optimum performance we recommend 390uF
maximum capacitive load for dual outputs and 470uF
capacitive load for single outputs.
The maximum capacitance can be found in the data sheet.
Many conditions affect the thermal performance of the
power module, such as orientation, airflow over the module
and board spacing. To avoid exceeding the maximum
temperature rating of the components inside the power
module, the case temperature must be kept below 90°C.
The derating curves are determined from measurements
obtained in an experimental apparatus.
Position of air velocity
probe and thermocouple
15mm / 0.6in
The power module should be connected to a low
ac-impedance input source. Highly inductive source
impedances can affect the stability of the power module.
5
-Vin
-
Design & Feature Considerations
Input Source Impedance
-
DC Power
Source
Resistive
Load
+Out
Single Output
DC / DC
Converter
DC Power
Source
Resistive
Load
Copper Strip
Cout
+Vin
MINMAX
50mm / 2in
Air Flow
DUT
REV:0 2005/04
MAU300 Series
Mechanical Dimensions
Connecting Pin Patterns
Bottom View ( 2.54 mm / 0.1 inch grids )
Single Output
3.2 [0.13]
10.2 [0.40]
0.5 [0.02]
19.5 [0.77]
2.54 [0.100]
2.3 [0.09]
Dual Output
4
5
6
0.50 [0.020]
Tolerance
Pin
1.3 [0.05]
2
0.25 [0.010]
1
7.6 [0.30]
18.5 [0.73]
Millimeters
Inches
X.X{0.25
X.XX{0.01
X.XX{0.13
{0.05
X.XXX{0.005
{0.002
Pin Connections
Physical Characteristics
Pin
Single Output
Dual Output
1
+Vin
+Vin
2
-Vin
-Vin
4
-Vout
-Vout
5
No Pin
Common
6
+Vout
+Vout
19.5*7.6*10.2 mm
Case Size
:
Case Material
:
Non-Conductive Black Plastic
Weight
:
2.7g
0.77*0.30*0.40 inches
The MAU300 converter is encapsulated in a low thermal resistance molding compound that has excellent resistance/electrical
characteristics over a wide temperature range or in high humidity environments.
The encapsulant and unit case are both rated to UL 94V-0 flammability specifications.
Leads are tin plated for improved solderability.
REV:0 2005/04
MINMAX
6
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