SPECIFICATION CONTROL DRAWING MATERIALS 1. INSULATION SLEEVE: Heat-shrinkable, transparent blue, radiation cross-linked modified polyvinylidene flouride. 2. MELTABLE RINGS: Immersion resistant thermoplastic; one clear, one color coded per table. 3. CRIMP SPLICER: Base Metal: Copper Alloy 101 or 102 per ASTM B-75. Plating: Nickel per QQ-N-290. Color Code: See table below. Dimensions: Part Name I.D.* a min b max Crimp Splicer øA C øB D D-436-82 2.16 (0.085) 1.27 (0.050) 2.03 (0.080) 12.95 (0.510) 0.64 (0.025) 1.14 (0.045) 1.91 (0.075) 12.45 (0.490) D-436-83 2.79 (0.110) 1.75 (0.069) 2.70 (0.106) 14.86 (0.585) 0.64 (0.025) 1.63 (0.064) 2.57 (0.101) 14.35 (0.565) D-436-84 4.32 (0.170) 2.60 (0.102) 3.89 (0.153) 14.86 (0.585) 0.64 (0.025) 2.46 (0.097) 3.73 (0.147) 14.35 (0.565) * I.D: a- As received; b- After unrestricted recovery thru meltable insert. TE Connectivity 305 Constitution Drive Menlo Park, CA 94025, USA Raychem mforonda D001298 D020028 Color Code Red Blue Yellow TITLE : (NICKEL PLATED CRIMPS) IN-LINE SPLICE SEALING SYSTEM, 1 TO 1 Products Unless otherwise specified dimensions are in millimeters. Inches dimensions are in between brackets. TOLERANCES: ANGLES: N/A TE Connectivity reserves the right to amend 0.00 N/A this drawing at any time. Users should 0.0 N/A ROUGHNESS IN evaluate the suitability of the product for their 0 N/A MICRON application. DRAWN BY: REPLACES: DCR NUMBER: 6.22 (0.245) 5.72 (0.225) 7.11 (0.280) 6.60 (0.260) 7.11 (0.280) 6.60 (0.260) E max 0.38 (0.015) 0.51 (0.020) 1.27 (0.050) DOCUMENT NO.: D-436-82/-84 DATE: DOC ISSUE: 15-Apr-11 PROD. REV. SEE TABLE Print Date: 9-May-11 If this document is printed it becomes uncontrolled. Check for the latest revision. 3 SCALE: None SIZE: A SHEET: 1 of 2 SPECIFICATION CONTROL DRAWING Part Name D-436-82 D-436-83 D-436-84 Prod Rev. C C C MIL Spec Equivalent Size M81824/1-1 M81824/1-2 M81824/1-3 Wire Range 26-20 20-16 16-12 Wgt. Lbs/Mpc max 1.02 1.61 2.72 APPLICATION 1. These parts are designed to provide an immersion resistant in-line splices of 1 to 1 wires falling within the size range listed on sheet 1, and having nickel plated conductors and insulations rated for at least 135C. 2. Parts will meet all performance requirements of MIL-S-81824/1, EN 3373-001 and EN 3373-012 when installed as outlined below. 3. Acceptance sampling shall be in accordance with Paragraph 4.6.1 of MIL-S-81824. 4. Packing and packaging shall be in accordance with Section 5, Level C, of MIL-S-81824. 5. This document takes precedence over documents referenced herein. ASSEMBLY PROCEDURE: a. Slide sealing sleeve onto one of the wires to be spliced. b. Strip wires 5/16” to 11/32”. c. Insert one wire into barrel of crimp splicer and crimp using a Raychem AD-1377 crimp tool. Repeat for the other wire. d. Center sealing sleeve over the splice. e. Apply heat, using an approved heat source, first to one of the inserts and then the other. Heat should be applied until insert melts and flows axially along the wire. TE Connectivity 305 Constitution Drive Menlo Park, CA 94025, USA Raychem D001298 D020028 (NICKEL PLATED CRIMPS) IN-LINE SPLICE SEALING SYSTEM, 1 TO 1 Products Unless otherwise specified dimensions are in millimeters. Inches dimensions are in between brackets. TOLERANCES: ANGLES: N/A TE Connectivity reserves the right to amend 0.00 N/A this drawing at any time. Users should 0.0 N/A ROUGHNESS IN evaluate the suitability of the product for their 0 N/A MICRON application. DRAWN BY: REPLACES: DCR NUMBER: mforonda TITLE : DOCUMENT NO.: D-436-82/-84 DATE: DOC ISSUE: 15-Apr-11 PROD. REV. SEE TABLE Print Date: 9-May-11 If this document is printed it becomes uncontrolled. Check for the latest revision. 3 SCALE: None SIZE: A SHEET: 2 of 2