Data Sheet March 26, 2008 JC030-Series Power Modules: 18 Vdc to 36 Vdc Inputs; 2 Vdc to 15 Vdc Outputs;13 W to 30 W Features n The JC030-Series Power Modules use advanced, surfacemount technology and deliver high-quality, compact, dc-dc conversion at an economical price. Applications Small size: 61.0 mm x 57.9 mm x 12.7 mm (2.40 in. x 2.28 in. x 0.50 in.) n Low output noise n Constant frequency n Industry-standard pinout n Metal case n 2:1 input voltage range n High efficiency: 81% typical n Overcurrent protection n Remote on/off n Remote sense n Adjustable output voltage n Distributed power architectures n Output overvoltage protection n Telecommunication equipment n Case ground pin n Options n n n n UL* 1950 Recognized, CSA† C22.2 No. 950-95 Certified, VDE‡ 0805 (EN60950, IEC950) Licensed Within FCC Class A radiated limits Choice of remote on/off configurations Short pins: 2.79 mm ± 0.25 mm (0.110 in. ± 0.010 in.) Heat sinks available for extended operation * UL is a registered trademark of Underwriters Laboratories, Inc. † CSA is a registered trademark of Canadian Standards Association. ‡ VDE is a trademark of Verband Deutscher Elektrotechniker e.V. Description The JC030-Series Power Modules are dc-dc converters that operate over an input voltage range of 18 Vdc to 36 Vdc and provide precisely regulated 2 V, 5 V, 12 V, and 15 V outputs. The outputs are isolated from the inputs, allowing versatile polarity configurations and grounding connections. The modules have maximum power ratings of 30 W at a typical full-load efficiency of 81%. The power modules feature remote on/off, output sense (both negative and positive leads), and output voltage adjustment, which allows output voltage adjustment from 60% to 110% (80% to 110% for the JC030A-M and JC030D-M) of the nominal output voltage. For disk-drive applications, the JC030B-M Power Module provides a motor-start surge current of 3 A. The modules are PC-board mountable and encapsulated in metal cases. The modules are rated to full load at 100 °C case temperature with no external filtering. JC030-Series Power Modules: 18 Vdc to 36 Vdc Inputs; 2 Vdc to 15 Vdc Outputs;13 W to 30 W Data Sheet March 26, 2008 Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only. Functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect device reliability. Parameter Symbol Min Max Unit Input Voltage (continuous) VI — 50 Vdc Operating Case Temperature (See Thermal Considerations section.) TC –40 100 °C Storage Temperature Tstg –40 110 °C I/O Isolation Voltage: dc Transient (1 min) — — — — 500 850 Vdc Vdc Electrical Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. Table 1. Input Specifications Parameter Symbol Min Typ Max Unit VI 18 24 36 Vdc II, max — — 3.0 A Inrush Transient i 2t — — 0.2 A2s Input Reflected-ripple Current, Peak-to-peak (5 Hz to 20 MHz, 12 µH source impedance; TC = 25 °C; see Figure 19 and Design Considerations section.) II — 30 — mAp-p Input Ripple Rejection (120 Hz) — — 60 — dB Operating Input Voltage Maximum Input Current (VI = 0 V to 6 V; IO = IO, max. See Figure 1.) Fusing Considerations CAUTION: This power module is not internally fused. An input line fuse must always be used. This encapsulated power module can be used in a wide variety of applications, ranging from simple stand-alone operation to an integrated part of a sophisticated power architecture. To preserve maximum flexibility, internal fusing is not included; however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a normal-blow fuse with a maximum rating of 5 A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data for further information. 2 Lineage Power Data Sheet March 26, 2008 JC030-Series Power Modules: 18 Vdc to 36 Vdc Inputs; 2 Vdc to 15 Vdc Outputs;13 W to 30 W Electrical Specifications (continued) Table 2. Output Specifications Parameter Device or Suffix Symbol Min Typ Max Unit Output Voltage Set Point (VI = 24 V; IO = IO, max; TC = 25 °C) JC030D-M JC030A-M JC030B-M JC030C-M VO, set VO, set VO, set VO, set 1.96 4.95 11.82 14.77 2.0 5.0 12.0 15.0 2.04 5.05 12.18 15.23 Vdc Vdc Vdc Vdc Output Voltage (Over all operating input voltage, resistive load, and temperature conditions until end of life. See Figure 21.) JC030D-M JC030A-M JC030B-M JC030C-M VO VO VO VO 1.90 4.85 11.64 14.55 — — — — 2.10 5.15 12.36 15.45 Vdc Vdc Vdc Vdc All All JC030D-M A-M, B-M, C-M — — — — — — — — 0.05 0.05 0.3 0.5 0.1 0.2 1.0 1.5 %VO %VO %VO %VO JC030A-M, D-M JC030B-M, C-M JC030A-M, D-M JC030B-M, C-M — — — — — — — — — — — — 20 25 150 200 mVrms mVrms mVp-p mVp-p JC030D-M JC030A-M JC030B-M JC030B-M JC030C-M IO IO IO IO, trans IO 0.6 0.6 0.3 — 0.2 — — — — — 6.5 6.0 2.5 3.0 2.0 A A A A A Output Current-limit Inception (VO = 90% of VO, nom; see Figures 7—9.) JC030D-M JC030A-M JC030B-M JC030C-M IO IO IO IO — — — — 8.0 6.9 3.6 2.5 — — — — A A A A Output Short-circuit Current (VO = 250 mV) JC030D-M JC030A-M JC030B-M JC030C-M — — — — — — — — 8.0 8.0 4.0 3.0 11.0 9.5 5.5 4.5 A A A A JC030D-M JC030A-M JC030B-M,C-M η η η 67 78 78 69 80 83 — — — % % % All — — 250 — kHz Output Regulation: Line (VI = 18 V to 36 V) Load (IO = IO, min to IO, max) Temperature (See Figures 2—5.) (TC = –40 °C to +100 °C) Output Ripple and Noise Voltage (See Figure 20.): RMS Peak-to-peak (5 Hz to 20 MHz) Output Current (At IO < IO, min, the modules may exceed output ripple specifications.) Efficiency (VI = 24 V; IO = IO, max; TC = 25 °C; see Figures 11—13 and 21.) Switching Frequency Lineage Power 3 JC030-Series Power Modules: 18 Vdc to 36 Vdc Inputs; 2 Vdc to 15 Vdc Outputs;13 W to 30 W Data Sheet March 26, 2008 Electrical Specifications (continued) Table 2. Output Specifications(continued) Parameter Dynamic Response (ýIO/ýt = 1 A/10 µs, VI = 24 V, TC = 25 °C; see Figures 14 and 16.): Load Change from IO = 50% to 75% of IO, max: Peak Deviation Settling Time (VO < 10% peak deviation) Load Change from IO = 50% to 25% of IO, max: Peak Deviation Settling Time (VO < 10% of peak deviation) Device or Suffix Symbol Min Typ Max Unit D-M A-M, B-M, C-M All — — — — — — 10 2 0.5 — — — %VO, set %VO, set ms D-M A-M, B-M, C-M All — — — — — — 10 2 0.5 — — — %VO, set %VO, set ms Table 3. Isolation Specifications Parameter Min Typ Max Unit Isolation Capacitance — 0.02 — µF Isolation Resistance 10 — — M¾ Min Typ Max Unit 100 (3.5) g (oz.) General Specifications Parameter Calculated MTBF (IO = 80% of IO, max; TC = 40 °C) Weight 4 3,900,000 — — hours Lineage Power Data Sheet March 26, 2008 JC030-Series Power Modules: 18 Vdc to 36 Vdc Inputs; 2 Vdc to 15 Vdc Outputs;13 W to 30 W Feature Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions and Design Considerations for further information. Parameter Device Symbol Min Typ Max Unit Remote On/Off (VI = 0 V to 36 V; open collector or equivalent compatible; signal referenced to VI(–) terminal. See Figure 22 and Feature Descriptions.): JC030x-M Positive Logic Logic Low—Module Off Logic High—Module On JC030x1-M Negative Logic Logic Low—Module On Logic High—Module Off Module Specifications: On/Off Current—Logic Low On/Off Voltage: Logic Low Logic High (Ion/off = 0) Open Collector Switch Specifications: Leakage Current During Logic High (Von/off = 10 V) Output Low Voltage During Logic Low (Ion/off = 1 mA) Turn-on Time (at 80% of IO, max; TA = 25 °C; VO within ±1% of steady state; see Figure 18.) Output Voltage Overshoot All Ion/off — — 1.0 mA All All Von/off Von/off –0.7 — — — 1.2 6 V V All Ion/off — — 50 µA All Von/off — — 1.2 V All — — 30 90 ms All — — 0 5 % Output Voltage Set-point Adjustment Range (See Feature Descriptions section.) Output Voltage Remote Sense Range JC030A-M, D-M JC030B-M, C-M All — — — 80 60 — — — — 110 110 0.5 %VO, nom %VO, nom JC030D-M JC030A-M JC030B-M JC030C-M VO, clamp VO, clamp VO, clamp VO, clamp 2.5 5.6 13.0 17.0 — — — — 4.0 7.0 16.0 20.0 V V V V Output Overvoltage Protection (clamp) Lineage Power V 5 JC030-Series Power Modules 18 Vdc to 36 Vdc Inputs; 30 W Data Sheet March 26, 2008 Characteristic Curves 5.010 5.005 OUTPUT VOLTAGE, V O (V) INPUT CURRENT, I I (A) 2.5 2.0 1.5 1.0 5.000 4.995 4.990 4.985 4.980 4.975 4.970 4.965 4.960 -40 -20 0 0.5 20 40 60 80 100 CASE TEMPERATURE, TC (˚C) 8-852(C) 0.0 0 5 10 15 20 25 30 35 40 INPUT VOLTAGE, V I (V) Figure 3. JC030A-M Typical Output Voltage Variation Over Ambient Temperature Range 8-724(C) Figure 1. JC030-Series Typical Input Characteristic 12.02 2.004 OUTPUT VOLTAGE, V O (V) OUTPUT VOLTAGE, V O (V) 2.003 2.002 2.001 2.000 1.999 1.998 1.997 1.996 1.995 1.994 -40 -20 0 20 40 60 80 12.00 11.98 11.96 11.94 11.92 11.90 -40 100 -20 0 20 40 60 80 100 CASE TEMPERATURE, TC (˚C) CASE TEMPERATURE, TC (˚C) 8-853(C) 8-852(C).b Figure 2. JC030D-M Typical Output Voltage Variation Over Ambient Temperature Range 6 Figure 4. JC030B-M Typical Output Voltage Variation Over Ambient Temperature Range Lineage Power Data Sheet March 26, 2008 JC030-Series Power Modules: 18 Vdc to 36 Vdc Inputs; 30 W Characteristic Curves (continued) OUTPUT VOLTAGE, V 15.05 OUTPUT VOLTAGE, V O (V) 4 O (V) 5 15.00 14.95 14.90 VI = 18 V VI = 24 V 3 VI = 36 V 2 1 0 14.85 0 14.80 -40 -20 0 20 40 60 80 1 2 3 4 5 6 7 8 9 10 OUTPUT CURRENT, I O (A) 100 8-721(C) CASE TEMPERATURE, TC (˚C) 8-854(C) Figure 7. JC030A-M Typical Output Characteristics Figure 5. JC030C-M Typical Output Voltage Variation Over Ambient Temperature Range 10 OUTPUT VOLTAGE, V O (V) 12 OUTPUT VOLTAGE, VO (V) 2.0 1.8 1.6 1.4 1.2 VI = 36 V VI = 24 V VI = 18 V 1.0 0.8 8 VI = 18 V VI = 24 V VI = 36 V 6 4 2 0 0 0.6 0.4 1 2 3 4 5 6 OUTPUT CURRENT, I O (A) 0.2 8-722(C) 0.0 0 2 4 6 8 10 12 Figure 8. JC030B-M Typical Output Characteristics OUTPUT CURRENT, IO (A) 8-2692(C) Figure 6. JC030D-M Typical Output Characteristics Lineage Power 7 JC030-Series Power Modules 18 Vdc to 36 Vdc Inputs; 30 W Data Sheet March 26, 2008 Characteristic Curves (continued) 90 EFFICIENCY, η (%) 16 OUTPUT VOLTAGE, V O (V) 14 12 10 VI = 18 V VI = 24 V VI = 36 V 8 6 80 36 V 24 V 18 V 70 60 50 4 0 1 2 2 3 4 5 6 OUTPUT CURRENT, IO (A) 8-727(C) 0 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 Figure 11. JC030A-M Typical Converter Efficiency vs. Output Current OUTPUT CURRENT, I O (A) 8-723(C) Figure 9. JC030C-M Typical Output Characteristics 90 80 EFFICIENCY, η (%) 74 EFFICIENCY, η (%) 72 70 68 VI = 36 V VI = 24 V 70 60 50 66 VI = 36V VI = 24 V VI = 18 V 64 40 0 62 60 0.6 VI = 18 V 0.5 1.0 1.5 2.0 2.5 3.0 OUTPUT CURRENT, IO (A) 8-726(C) 1.6 2.6 3.6 4.6 5.6 Figure 12. JC030B-M Typical Converter Efficiency vs. Output Current OUTPUT CURRENT, IO (A) 8-2691(C) Figure 10. JC030D-M Typical Converter Efficiency vs. Output Current 8 Lineage Power Data Sheet March 26, 2008 JC030-Series Power Modules: 18 Vdc to 36 Vdc Inputs; 30 W 90 OUTPUT CURRENT, OUTPUT VOLTAGE, IO (%I O, max) VO (%VO, set) Characteristic Curves (continued) VI = 18 V EFFICIENCY, η (%) 80 VI = 24 V VI = 36 V 70 60 50 40 0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 110 100 90 75 50 Δl o = 1 A/10 µs Δt 25 500 µs TIME, t (500 µs/div) 1.8 2.0 8-731(C).b OUTPUT CURRENT, I O (A) 8-725(C) Figure 15. JC030D-M Typical Output Voltage for a Step Load Change from 50% to 75% OUTPUT CURRENT, OUTPUT VOLTAGE, IO (%IO, max) VO (%VO, set) OUTPUT CURRENT, OUTPUT VOLTAGE, IO (%I O, max) VO (%VO, set) Figure 13. JC030C-M Typical Converter Efficiency vs. Output Current 102 100 98 75 50 Δl o = 1 A/10 µs Δt 25 500 µs 102 100 98 75 50 25 Δl o = 1 A/10 µs Δt 500 µs TIME, t (500 µs/div) 8-732(C).a TIME, t (500 µs/div) 8-731(C) Figure 14. JC030A, B, C-M Typical Output Voltage for a Step Load Change from 50% to 75% Lineage Power Figure 16. JC030A, B, C-M Typical Output Voltage for a Step Load Change from 50% to 25% 9 JC030-Series Power Modules: 18 Vdc to 36 Vdc Inputs; 2 Vdc to 15 Vdc Outputs;13 W to 30 W OUTPUT CURRENT, IO (%IO, max) OUTPUT VOLTAGE, VO (%VO, set) Characteristic Curves (continued) Data Sheet March 26, 2008 Test Configurations TO OSCILLOSCOPE 110 LTEST CURRENT PROBE VI(+) 12 µH 100 90 CS 220 µF IMPEDANCE < 0.1 Ω @ 20 ˚C, 100 kHz BATTERY 33 µF VI(-) 75 50 25 8-203(C) Δlo = 1 A/10 µs Δt Note: Input reflected-ripple current is measured with a simulated source impedance of 12 µH. Capacitor CS offsets possible battery impedance. Current is measured at the input of the module. 500 µs TIME, t (500 µs/div) 8-732(C).b Figure 19. Input Reflected-Ripple Test Setup Figure 17. JC030D-M Typical Output Voltage for a Step Load Change from 50% to 25% COPPER STRIP REMOTE ON/OFF, Von/off (2 V/div) OUTPUT VOLTAGE VO (%VO, set) V O (+) 0.47 µF 100 RESISTIVE LOAD 0.47 µF SCOPE V O (–) 50 8-513(C).g 0 Note: Use two 0.47 µF ceramic capacitors. Scope measurement should be made using a BNC socket. Position the load between 50 mm and 75 mm (2 in. and 3 in.) from the module. 4 Figure 20. Peak-to-Peak Output Noise Measurement Test Setup 2 0 1 ms SENSE(+) TIME, t (20 ms/div) 8-733(C).a Figure 18. Typical Output Voltage Start-Up when Signal Applied to Remote On/Off VI (+)/CASE CONTACT AND DISTRIBUTION LOSSES VO (+) IO II LOAD SUPPLY VI(–) CONTACT RESISTANCE VO (–) SENSE(–) 8-749(C).a Note: All measurements are taken at the module terminals. When socketing, place Kelvin connections at module terminals to avoid measurement errors due to socket contact resistance. [VO(+) – VO(–)]IO η = ⎛⎝ ----------------------------------------------------⎞⎠ × 100 [VI(+) – VI(–)]II % Figure 21. Output Voltage and Efficiency Measurement Test Setup 10 Lineage Power Data Sheet March 26, 2008 JC030-Series Power Modules: 18 Vdc to 36 Vdc Inputs; 2 Vdc to 15 Vdc Outputs;13 W to 30 W Design Considerations Remote On/Off Grounding Considerations Two remote on/off options are available. Positive logic remote on/off turns the module on during a logic-high voltage on the remote ON/OFF pin, and off during a logic low. Negative logic remote on/off, device code suffix “1,” turns the module off during a logic high and on during a logic low. Standard modules provide positive logic remote on/off. The power module has an isolated case ground pin. The case is not connected internally allowing the user flexibility in grounding. Input Source Impedance The power module should be connected to a low acimpedance input source. Highly inductive source impedances can affect the stability of the power module. A 33 µF electrolytic capacitor (ESR < 0.7 ¾ at 100 kHz) mounted close to the power module helps ensure stability of the unit. Safety Considerations For safety-agency approval of the system in which the power module is used, the power module must be installed in compliance with the spacing and separation requirements of the end-use safety agency standard, i.e., UL 1950, CSA C22.2 No. 950-95, and VDE 0805 (EN60950, IEC950). For the converter output to be considered meeting the requirements of safety extra-low voltage (SELV), the input must meet SELV requirements. The power module has extra-low voltage (ELV) outputs when all inputs are ELV. To turn the power module on and off, the user must supply a switch to control the voltage between the on/off terminal and the VI(–) terminal (Von/off). The switch can be an open collector or equivalent (see Figure 22). A logic low is Von/off = –0.7 V to 1.2 V. The maximum Ion/off during a logic low is 1 mA. The switch should maintain a logic-low voltage while sinking 1 mA. During a logic high, the maximum Von/off generated by the power module is 6 V. The maximum allowable leakage current of the switch at Von/off = 6 V is 50 µA. The module has internal capacitance to reduce noise at the ON/OFF pin. Additional capacitance is not generally needed and may degrade the start-up characteristics of the module. CAUTION: To avoid damaging the power module or external on/off circuit, the connection between the VI(–) pin and the input source must be made before or simultaneously to making a connection between the ON/OFF pin and the input source (either directly or through the external on/off circuit.) The input to these units is to be provided with a maximum 5 A normal-blow fuse in the ungrounded lead. VI(+) VI(-) Feature Descriptions – SENSE(+) Von/off VO(+) + Overcurrent Protection To provide protection in a fault (output overload) condition, the unit is equipped with internal current-limiting circuitry and can endure current limiting for an unlimited duration. At the point of current-limit inception, the unit shifts from voltage control to current control. If the output voltage is pulled very low during a severe fault, the current-limit circuit can exhibit either foldback or tailout characteristics (output current decrease or increase). The unit operates normally once the output current is brought back into its specified range. Lineage Power Ion/off REMOTE ON/OFF LOAD VO(–) SENSE(–) 8-720(C).h Figure 22. Remote On/Off Implementation 11 JC030-Series Power Modules 18 Vdc to 36 Vdc Inputs; 30 W Data Sheet March 26, 2008 Feature Descriptions (continued) 1 – %ý R adj-down = ⎛ -----------------⎞ 10 kΩ ⎝ %ý ⎠ Remote Sense Remote sense minimizes the effects of distribution losses by regulating the voltage at the remote-sense connections. The voltage between the remote-sense pins and the output terminals must not exceed the output voltage sense range given in the Feature Specifications table, i.e.: [VO(+) – VO(–)] – [SENSE(+) – SENSE(–)] ð 0.5 V The voltage between the VO(+) and VO(–) terminals must not exceed the minimum output overvoltage shutdown voltage as indicated in the Feature Specifications table. This limit includes any increase in voltage due to remote-sense compensation and output voltage setpoint adjustment (trim). See Figure 23. If not using the remote-sense feature to regulate the output at the point of load, then connect SENSE(+) to VO(+) and SENSE(–) to VO(–) at the module. SENSE(+) SENSE(–) VI(+) SUPPLY VO(+) IO II VI(-) CONTACT RESISTANCE LOAD VO(–) CONTACT AND DISTRIBUTION LOSSES 8-651(C).m Figure 23. Effective Circuit Configuration for Single-Module Remote-Sense Operation For example, to lower the output voltage by 30%, the external resistor value must be: 1 – 0.3 R adj-down = ⎛⎝ -----------------⎞⎠ 10 kΩ = 23.33 kΩ 0.3 With an external resistor connected between the TRIM and SENSE(+) pins (Radj-up), the output voltage set point (VO, adj) increases (see Figure 25). The following equation determines the required external resistor value to obtain an output voltage change of %ý. 1 + %Δ V O,nom R adj-up = ⎛ ------------------ – 1⎞ ⎛ -------------------⎞ 10 kΩ ⎝ 2.5 ⎠ ⎝ %ý ⎠ For example, to increase the output voltage of the JC030B by 5%, the external resistor value must be: 1 + 0.05 12.0 R adj-up = ⎛ ----------- – 1⎞ ⎛ ---------------------⎞ 10 kΩ = 798 kΩ ⎝ 2.5 ⎠ ⎝ 0.05 ⎠ The combination of the output voltage adjustment and sense range and the output voltage given in the Feature Specifications table cannot exceed 110% of the nominal output voltage between the VO(+) and VO(–) terminals. The JC030 Power Module family has a fixed currentlimit set point. Therefore, as the output voltage is adjusted down, the available output power is reduced. In addition, the minimum output current is a function of the output voltage. As the output voltage is adjusted down, the minimum required output current can increase. VI (+) Output Voltage Adjustment Output voltage trim allows the user to increase or decrease the output voltage set point of a module. This is accomplished by connecting an external resistor between the TRIM pin and either the SENSE(+) or SENSE(–) pins. With an external resistor between the TRIM and SENSE(–) pins (Radj-down), the output voltage set point (VO, adj) decreases (see Figure 24). The following equation determines the required external resistor value to obtain an output voltage change of %ý. 12 ON/OFF CASE VO (+) SENSE(+) RLOAD TRIM Radj-down VI (–) SENSE(–) VO(–) 8-748(C).b Figure 24. Circuit Configuration to Decrease Output Voltage Lineage Power Data Sheet March 26, 2008 JC030-Series Power Modules: 18 Vdc to 36 Vdc Inputs; 2 Vdc to 15 Vdc Outputs;13 W to 30 W Feature Descriptions (continued) Output Overvoltage Protection Output Voltage Adjustment (continued) The output overvoltage clamp consists of control circuitry, independent of the primary regulation loop, that monitors the voltage on the output terminals. The control loop of the clamp has a higher voltage set point than the primary loop (see Feature Specifications table). This provides a redundant voltage control that reduces the risk of output overvoltage. VI(+) ON/OFF VO(+) SENSE(+) Radj-up CASE VI(–) RLOAD TRIM SENSE(–) VO(–) 8-715(C).b Figure 25. Circuit Configuration to Increase Output Voltage Thermal Considerations 12.7 (0.50) WIND TUNNEL WALL MEASURE CASE TEMPERATURE (TC) AT CENTER OF UNIT AIRFLOW CONNECTORS TO LOADS, POWER SUPPLIES, AND DATALOGGER, 6.35 (0.25) TALL 203.2 (8.00) AIRFLOW 101.6 (4.00) 76.2 (3.00) AIR VELOCITY AND AMBIENT TEMPERATURE MEASURED BELOW THE MODULE 203.2 (8.00) 19.1 (0.75) 8-1046(C) Note: Dimensions are in millimeters and (inches). Figure 26. Thermal Test Setup Lineage Power 13 JC030-Series Power Modules: 18 Vdc to 36 Vdc Inputs; 2 Vdc to 15 Vdc Outputs;13 W to 30 W Thermal Considerations (continued) Note that the natural convection condition was measured at 0.05 ms–1 to 0.1 ms–1 (10 ft./min. to 20 ft./min.); however, systems in which these power modules may be used typically generate natural convection airflow rates of 0.3 ms–1 (60 ft./min.) due to other heat dissipating components in the system. The graphs in Figures 27 through 32 provide general guidelines for use. Actual performance can vary depending on the particular application environment. The maximum case temperature of 100 °C must not be exceeded. Basic Thermal Performance The JC030-Series power modules are built with a specially designed, heat spreading enclosure. As a result, full-load operation in natural convection at 50 °C can be achieved without the use of an external heat sink. Higher ambient temperatures can be sustained by increasing the airflow or by adding a heat sink. As stated, this data is based on a maximum case temperature of 100 °C and measured in the test configuration shown in Figure 26. POWER DISSIPATION, PD (W) The thermal data presented is based on measurements taken in a wind tunnel. The test setup shown in Figure 26 was used to collect data for Figures 31 and 32. 7 6 5 4 3 VI = 18 V VI = 24 V VI = 36 V 2 1 0 0.6 1.6 2.6 3.8 4.6 5.6 6.6 OUTPUT CURRENT, I O (A) 8-2690(C) Figure 27. JC030D-M Power Dissipation vs. Output Current 9 POWER DISSIPATION, PD (W) The JC030-Series Power Modules are designed to operate in a variety of thermal environments. As with any electronic component, sufficient cooling must be provided to help ensure reliable operation. Heat-dissipating components inside the module are thermally coupled to the case to enable heat removal by conduction, convection, and radiation to the surrounding environment. Data Sheet March 26, 2008 8 7 6 VI = 36 V VI = 27 V VI = 18 V 5 4 3 2 1 0 0 1 2 3 4 5 6 OUTPUT CURRENT, I O (A) 8-1154(C) Figure 28. JC030A-M Power Dissipation vs. Output Current Forced Convection Cooling To determine the necessary airflow, determine the power dissipated by the unit for the particular application. Figures 27 through 30 show typical power dissipation for those power modules over a range of output currents. With the known power dissipation and a given local ambient temperature, the appropriate airflow can be chosen from the derating curves in Figure 31. For example, if the unit dissipates 6.2 W, the minimum airflow in an 80 °C environment is 1.02 ms–1 (200 ft./min.). 14 Lineage Power Data Sheet March 26, 2008 JC030-Series Power Modules: 18 Vdc to 36 Vdc Inputs; 2 Vdc to 15 Vdc Outputs;13 W to 30 W Thermal Considerations (continued) 9 8 POWER DISSIPATION, PD (W) Forced Convection Cooling (continued) POWER DISSIPATION, PD (W) 7 6 VI = 36 V VI = 27 V 5 4 3 VI = 18 V 7 6 5 400 ft./min. (2.03 m/s) 200 ft./min. (1.02 m/s) 100 ft./min. (0.51 m/s) NATURAL CONVECTION 4 3 2 1 0 2 30 40 50 60 70 80 90 100 LOCAL AMBIENT TEMPERATURE, TA (˚C) 1 8-1051(C).a 0 0.0 0.5 1.0 1.5 2.0 2.5 OUTPUT CURRENT, I O (A) Figure 31. Forced Convection Power Derating with No Heat Sink; Either Orientation 8-1211(C) Figure 29. JC030B-M Power Dissipation vs. Output Current Several heat sinks are available for these modules. The case includes through threaded mounting holes allowing attachment of heat sinks or cold plates from either side of the module. The mounting torque must not exceed 0.56 N-m (5 in.-lb.). 6 POWER DISSIPATION, PD (W) Heat Sink Selection 5 Figure 32 shows the case-to-ambient thermal resistance, θ (°C/W), for these modules. These curves can be used to predict which heat sink will be needed for a particular environment. For example, if the unit dissipates 7 W of heat in an 80 °C environment with an airflow of 0.66 ms–1 (130 ft./min.), the minimum heat sink required can be determined as follows: VI = 24 V VI = 36 V 4 3 2 VI = 18 V 1 θ ≤ ( T C, max – T A ) ⁄ P D 0 0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 OUTPUT CURRENT, I O (A) 8-1212(C).a Figure 30. JC030C-M Power Dissipation vs. Output Current where: θ = module’s total thermal resistance TC, max = case temperature (See Figure 26.) TA = inlet ambient temperature (See Figure 26.) PD = power dissipation θ ð (100 – 80)/7 θ ð 2.9 °C/W From Figure 32, the 1/2 inch high heat sink or greater is required. Lineage Power 15 JC030-Series Power Modules: 18 Vdc to 36 Vdc Inputs; 2 Vdc to 15 Vdc Outputs;13 W to 30 W Thermal Considerations (continued) Although the previous example uses 100 °C as the maximum case temperature, for extremely high-reliability applications, one can use a lower temperature for TC, max. Heat Sink Selection (continued) The thermal resistances shown in Figure 32 are for heat transfer from the sides and bottom of the module as well as the top side with the attached heat sink; therefore, the case-to-ambient thermal resistances shown will generally be lower than the resistance of the heat sink by itself. The data in Figure 32 was taken with a thermally conductive dry pad between the case and the heat sink to minimize contact resistance (typically 0.1 °C/W to 0.3 °C/W). CASE-TO-AMBIENT THERMAL RESISTANCE, θCA (˚C/W) 8 7 NO HEAT SINK 1/4 in. HEAT SINK 1/2 in. HEAT SINK 1 in. HEAT SINK 1 1/2 in. HEAT SINK 6 5 4 3 2 1 0 0 0.25 (50) 0.51 0.76 (100) (150) 1.02 1.27 (200) (250) Data Sheet March 26, 2008 1.52 1.78 2.03 (300) (350) (400) AIR VELOCITY, ms-1 (ft./min.) For a more detailed explanation of thermal energy management for this series of power modules as well as more details on available heat sinks, please request the following technical note: Thermal Management JCand JW-Series 30 W Board-Mounted Power Modules (TN97-016EPS). 8-1052(C).a Figure 32. Case-to-Ambient Thermal Resistance vs. Air Velocity Curves; Either Orientation 16 Layout Considerations Copper paths must not be routed beneath the power module standoffs. Lineage Power Data Sheet March 26, 2008 JC030-Series Power Modules: 18 Vdc to 36 Vdc Inputs; 2 Vdc to 15 Vdc Outputs;13 W to 30 W Outline Diagram Dimensions are in millimeters and (inches). Copper paths must not be routed beneath the power module standoffs. Tolerances: x.x ± 0.5 mm (0.02 in.), x.xx ± 0.25 mm (0.010 in.). Top View 57.9 (2.28) MAX VO(+) VI(+) 61.0 (2.40) MAX + SEN ON/ OFF JC030A-M DC-DC Power Module CASE VI(-) TRIM - SEM 18-36V 2.2A IN 5V 6A OUT M3 MADE IN USE VO(-) Side View 1.02 (0.040) DIA SOLDER-PLATED BRASS, ALL PINS 0.51 (0.020) 12.7 (0.50) MAX 5.8 (0.23) MIN Bottom View STANDOFF, 4 PLACES 12.7 (0.50) 7.1 (0.28) MOUNTING INSERTS M3 x 0.5 THROUGH, 4 PLACES 5.1 (0.20) 7.1 (0.28) 10.16 (0.400) 50.8 (2.00) 25.40 (1.000) 35.56 (1.400) 4 5 3 6 7 8 2 1 4.8 (0.19) 48.26 (1.900) TERMINALS 10.16 (0.400) 17.78 (0.700) 25.40 (1.000) 35.56 (1.400) 9 48.3 (1.90) 8-716(C).l Lineage Power 17 JC030-Series Power Modules: 18 Vdc to 36 Vdc Inputs; 2 Vdc to 15 Vdc Outputs;13 W to 30 W Data Sheet March 26, 2008 Recommended Hole Pattern Component-side footprint. Dimensions are in millimeters and (inches). 48.3 (1.90) 4.8 (0.19) 48.26 (1.900) TERMINALS 1 35.56 (1.400) 50.8 (2.00) 2 9 7 25.40 (1.000) 10.16 (0.400) 35.56 (1.400) 8 3 6 4 5 25.40 (1.000) 17.78 10.16 (0.700) (0.400) 5.1 (0.20) 12.7 (0.50) MOUNTING INSERTS MODULE OUTLINE 8-716(C).l Ordering Information Table 4. Device Codes Input Voltage Output Voltage Output Power Device Code Comcode 24 V 2V 13 W JC030D-M 108272170 24 V 5V 30 W JC030A-M 107587719 24 V 12 V 30 W JC030B-M 107587735 24 V 15 V 30 W JC030C-M 107587768 Optional features may be ordered using the device code suffixes shown below. To order more than one option, list suffixes in numerically descending order followed by the -M suffix indicating metric (M3 x 0.5) heat sink hardware. The heat sinks designed for this package have an M prefix, i.e., MHSTxxx40, see Thermal Management JC- and JW-Series 30 W Board-Mounted Power Modules (TN97-016EPS). Please contact your Lineage Power Account Manager or Field Application Engineer for pricing and availability. Table 5. Device Options 18 Option Device Code Suffix Short pins: 2.79 mm ± 0.25 mm (0.110 in. ± 0.010 in.) Negative remote on/off logic 8 1 Lineage Power Data Sheet March 26, 2008 JC030-Series Power Modules: 18 Vdc to 36 Vdc Inputs; 2 Vdc to 15 Vdc Outputs;13 W to 30 W Ordering Information (continued) Table 6. Device Accessories Accessory Comcode 1/4 in. transverse kit (heat sink, thermal pad, and screws) 1/4 in. longitudinal kit (heat sink, thermal pad, and screws) 1/2 in. transverse kit (heat sink, thermal pad, and screws) 1/2 in. longitudinal kit (heat sink, thermal pad, and screws) 1 in. transverse kit (heat sink, thermal pad, and screws) 1 in. longitudinal kit (heat sink, thermal pad, and screws) 1 1/2 in. transverse kit (heat sink, thermal pad, and screws) 1 1/2 in. longitudinal kit (heat sink, thermal pad, and screws) 407243989 407243997 407244706 407244714 407244722 407244730 407244748 407244755 Note: Dimensions are in millimeters and (inches). 1/4 IN. 1/4 IN. 1/2 IN. 1/2 IN. 1 IN. 1 IN. 61 (2.4) 57.9 (2.28) 1 1/2 IN. 1 1/2 IN. 57.9 (2.28) 61 (2.4) 8-724(C).a Figure 33. Longitudinal Heat Sink Lineage Power 8-724(C).b Figure 34. Transverse Heat Sink 19 JC030-Series Power Modules: 18 Vdc to 36 Vdc Inputs; 2 Vdc to 15 Vdc Outputs;13 W to 30 W Data Sheet March 26, 2008 A sia-Pacific Head qu art er s T el: +65 6 41 6 4283 World W ide Headq u ar ter s Lin eag e Po wer Co rp oratio n 30 00 Sk yline D riv e, Mes quite, T X 75149, U SA +1-800-526-7819 (Outs id e U .S.A .: +1- 97 2-2 84 -2626) www.line ag ep ower.co m e-m ail: tech sup por t1@ lin ea gep ower .co m Eu ro pe, M id dle-East an d Afric a He ad qu arters T el: +49 8 9 6089 286 Ind ia Head qu arter s T el: +91 8 0 28411633 Lineage Power reserves the right to m ake changes to the produc t(s) or inform ation contained herein without notice. No liability is ass um ed as a res ult of their use or applic ation. No rights under any patent acc om pany the sale of any s uc h pr oduct(s ) or information. © 2008 Lineage Power Corpor ation, (M esquite, Texas ) All International Rights Res er ved. March 2008 DS99-123EPS (Replaces DS99-122EPS)