FEATURES ►SMD Package with Industry Standard Pinout ►Package Dimension: 12.7 x 9.3 x 8.9 mm (0.5”x 0.37”x 0.35”) Single Output Models 15.3 x 9.3 x 8.9 mm (0.6”x 0.37”x 0.35”) Dual Output Models ►I/O-Isolation 1000 VDC ►Operating Temp. Range –40° to +85°C ►High Accuracy of Pin Planarity ►Qualified for lead-free reflow solder process according IPC/JEDEC J-STD-020D ►Tape & Reel Package available ►3 Year Product Warranty PRODUCT OVERVIEW The MSAU400 series is a range of 2W DC/DC converters in a SMD- Package featuring I/O-isolation of 1000VDC.The small footprint makes this product the ideal solution for many applications where a voltage has to be isolated i.e for noise reduction, ground loop elimination, in digital interfaces or where a converted voltage is required. A high efficiency allows an operating temperature range of–40°C to +85°C(with derating). These converters are fully qualified for the higher temperature profile used in lead-free reflow solder processes. For automated SMD production lines the product can also be supplied in tape& reel package. Model Selection Guide Model Input Output Number Voltage Voltage (Range) VDC MSAU401 MSAU403 MSAU406 MSAU408 MSAU409 MSAU411 MSAU413 MSAU418 MSAU419 MSAU421 MSAU423 MSAU428 MSAU429 5 (4.5 ~ 5.5) 12 (10.8 ~ 13.2) 24 (21.6 ~ 26.4) VDC 5 12 ±5 ±12 ±15 5 12 ±12 ±15 5 12 ±12 ±15 Output Current Input Current Max. Min. @Max. Load @No Load mA 400 165 ±200 ±83 ±66 400 165 ±83 ±66 400 165 ±83 ±66 mA 8 3 ±4 ±1.5 ±1 8 3 ±1.5 ±1 8 3 ±1.5 ±1 mA(typ.) 519 488 519 504 501 213 201 202 201 106 101 102 100 mA(typ.) Load Max. capacitive Regulation Load Efficiency (typ.) @Max. Load % (max.) 11 11 12 7 7 8 6 5 5 8 5 5 5 60 30 15 uF 47 10 10# 4.7# 4.7# 47 10 4.7# 4.7# 47 10 4.7# 4.7# # For each output % 77 81 77 79 79 78 82 82 82 78 81 81 82 Input Specifications Parameter Input Voltage Range Input Surge Voltage (1 sec. max.) Model Min. Typ. Max. 5V Input Models 4.5 5 5.5 12V Input Models 10.8 12 13.2 24V Input Models 21.6 24 26.4 5V Input Models -0.7 --- 9 12V Input Models -0.7 --- 18 24V Input Models -0.7 --- 30 --- --- 0.3 Reverse Polarity Input Current Input Filter Internal Power Dissipation In Total Power International, Inc All Models Unit VDC A Internal Capacitor --- Toll Free: 877-646-0900 --- 650 www.total-power.com mW MSAU400 SERIES Total Power International, Inc. Tota DC/DC CONVERTER 2W, SMD-Package Output Specifications Parameter Output Voltage Accuracy Output Voltage Balance Line Regulation Load Regulation Ripple & Noise (20MHz) Ripple & Noise (20MHz) Ripple & Noise (20MHz) Temperature Coefficient Short Circuit Protection Conditions Min. ------- Dual Output, Balanced Loads For Vin Change of 1% Io=20% to 100% Typ. Max. ±1.5 ±4.0 ±0.1 ±1.0 ±1.2 ±1.5 See Model Selection Guide 100 120 --200 --15 ±0.01 ±0.02 0.5 Second Max. --------- Over Line, Load & Temp. Unit % % % mV P-P mV P-P mV rms %/℃ General Specifications Parameter Conditions Min. Typ. Max. Unit 60 Seconds 1000 --- --- VDC I/O Isolation Resistance 500 VDC 1000 --- --- MΩ I/O Isolation Capacitance 100KHz, 1V --- 60 100 pF 50 100 120 KHz 2,000,000 --- --- Hours I/O Isolation Voltage (rated) Switching Frequency MTBF (calculated) MIL-HDBK-217F@25℃, Ground Benign Moisture Sensitivity Level (MSL) IPC/JEDEC J-STD-020D Level 3 Input Fuse 5V Input Models 1000mA Slow-Blow Type 12V Input Models 500mA Slow-Blow Type 24V Input Models 200mA Slow-Blow Type Environmental Specifications Parameter Operating Temperature Range (with Derating) Case Temperature Storage Temperature Range Humidity (non condensing) Cooling Lead Temperature (1.5mm from case for 10Sec.) Conditions Ambient Min. -40 ---50 --Free-Air convection --- Max. +85 +90 +125 95 Unit ℃ ℃ ℃ % rel. H 300 ℃ Power Derating Curve 100 Natural convection 80 100LFM 60 200LFM 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Notes 1 Specifications typical at Ta=+25℃, resistive load, nominal input voltage and rated output current unless otherwise noted. 2 Ripple & Noise measurement bandwidth is 0-20MHz. 3 These power converters require a minimum output loading to maintain specified regulation, operation under no-load conditions will not damage these 4 All DC/DC converters should be externally fused at the front end for protection. 5 Other input and output voltage may be available, please contact factory. 6 Specifications subject to change without notice. modules; however they may not meet all specifications listed. In Total Power International, Inc Toll Free: 877-646-0900 www.total-power.com MSAU400 SERIES Tota Total Power International, Inc. DC/DC CONVERTER 2W, SMD-Package Package Specifications Mechanical Dimensions (Single Ouput) Connecting Pin Patterns 1.7 [0.07] 11.4 [0.45] R 2.54 [0.1] 7.62 [0.30] 0~ 4 4 2 0. 5 9.3 [0.37] 1 11.8 [0.46] 5 8 0.25 [0.01] 2.57 [0.1] ( Magnification of A ) 5.08 [0.2] 12.7 [0.5] 0.60 [0.02] 8.9 0.5 [0.35 0.02] 1.0 [0.04] S SEATING PLANE A 8.6 [0.34] 0.25 [0.01] 8.65 [0.34] 2.54 [0.10] 10.0 [0.39] 0.15 S Package Specifications Mechanical Dimensions (Dual Output) Connecting Pin Patterns 5 0~ 4 4 0. 5 2 2.54 [0.10] A ►All dimensions in mm (inches) ►Tolerance: X.X±0.25 (X.XX±0.01) 8.6 [0.34] 10.0 [0.39] X.XX±0.13 ( X.XXX±0.005) 0.15 S ►Pins ±0.05(±0.002) Pin Connections Physical Characteristics Pin Single Output Dual Output Case Size (Single Output) : 12.7x9.3x8.65mm (0.50x0.37x0.34 Inches) 1 -Vin -Vin Case Size (Dual Output) : 15.3x9.3x8.65mm (0.60x0.37x0.34 Inches) Case Material : Molding (flammability to UL 94V-0 rated) 2 +Vin +Vin 4 -Vout Common 5 +Vout -Vout 7 No Pin +Vout Weight (Single Output) : 1.5g 8 NA No Pin Weight (Dual Output) : 2.2g No Pin NA 10 NA : Not Available for Electrical Connection In Total Power International, Inc 1.0 [0.04] S SEATING PLANE 0.25 [0.01] 0.60 [0.02] ( Magnification of A ) 2.54 [0.1] 8.9 0.5 [0.35 0.02] 5.08 [0.2] 15.3 [0.6] 8.65 [0.34] 2.54 [0.1] 1.7 [0.07] 11.4 [0.45] R 1 9.3 [0.37] 11.8 [0.46] 7 10 7.62 [0.30] 0.25 [0.01] 2.54 [0.1] Toll Free: 877-646-0900 www.total-power.com MSAU400 SERIES Total Power International, Inc. Tota DC/DC CONVERTER 2W, SMD-Package Test Configurations Input Reflected-Ripple Current Test Setup Input reflected-ripple current is measured with a inductor Lin (4.7uH) and Cin (220uF, ESR < 1.0Ω at 100 KHz) to simulate source impedance. Capacitor Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz. To Oscilloscope + + Battery +Vin Lin DC / DC Converter Current Probe Cin +Out -Vin Load -Out Peak-to-Peak Output Noise Measurement Test Use a Cout 0.33uF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter. +Vin +Out Copper Strip Single Output DC / DC Converter -Vin Cout -Out Scope Resistive Load Copper Strip +Vin +Out Copper Strip Dual Output DC / DC Converter Com. Copper Strip -Vin -Out Copper Strip Scope Cout Cout Resistive Load Scope Design & Feature Considerations Maximum Capacitive Load The MSAU400 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. The maximum capacitance can be found in the data sheet. Input Source Impedance The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is comended to use a good quality low Equivalent Series Resistance (ESR < 1.0Ω at 100 KHz) capacitor of a 2.2uF for the 5V input devices, a 1.0uF for the 12V input devices and a 0.47uF for the 24V devices. + DC Power Source +Vin + +Out DC / DC Converter Load Cin - -Vin -Out Output Ripple Reduction A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 1.5uF capacitors at the output. + +Vin DC Power Source - +Out Single Output DC / DC Converter -Vin + Cout Load -Out +Vin DC Power Source - +Out Dual Output DC / DC Com. Converter -Vin -Out Cout Load Load Cout Thermal Considerations Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 90℃. The derating curves are determined from measurements obtained in a test setup. Position of air velocity probe and thermocouple 50mm / 2in 15mm / 0.6in In Total Power International, Inc Air Flow DUT Toll Free: 877-646-0900 www.total-power.com