Wall LANE512N6KV 1 watt output power 3000vacrms (6000vdc) i/o isolation Datasheet

LANE-6KV SERIES
1 Watt Medical & Industrial DC/DC Power Converters
Rev E
Wall Industries, Inc.
FEATURES
• 1 Watt Output Power
• 3000VACrms (6000VDC) I/O Isolation
• Small SIP Package
• Reinforced Insulation Rated for 300VAC Working
• Single & Dual Outputs
Voltage
• Low Coupling Capacity
• cUL/UL60950-1, CSA C22.2 No. 60950-1-03,
• Short Circuit Protection
IEC/EN 60950-1 Industrial Safety Approvals
• -25°C to +85°C Operating Temperature
• MTBF > 2,000,000 Hours
• UL60601-1, CSA C22.2 No. 601-1, IEC/EN 60601-1
(3rd Edition) Medical Safety Approvals
DESCRIPTION
Size:
0.87 x 0.30 x 0.49 inches
22.0 x 7.5 x 12.5 mm
Weight:
0.14oz (3.9g)
The LANE-6KV series of 1 watt DC/DC power converters are specially designed to provide ultra-high
levels of isolation in a miniature SIP package. This series consists of 12 models with nominal input
voltages of 5V and 12V and standard output voltages of 5V, 12V, and 15V in both single and dual
output configurations. The LANE-6KV has both industrial and medical (3rd edition) approvals and
offers an economical solution for many applications in industrial controls and instrumentation,
consumer electronics, and wherever a certified supplementary or reinforced insulation system is
required to comply with relative safety standards.
MODEL SELECTION TABLE
SINGLE OUTPUT MODELS
Model Number
Input Voltage
LANE505N6KV
LANE512N6KV
5 VDC
(4.5 - 5.5 VDC)
LANE515N6KV
LANE1205N6KV
LANE1212N6KV
12 VDC
(10.8 - 13.2 VDC)
LANE1215N6KV
Output
Voltage
Output Current
Min
(1)
Input Current (Typ)
Max
Load
Regulation
Output
Power
303mA
10%
1W
66%
680μF
291mA
8%
1W
66%
680μF
No Load Max Load
Efficiency
Maximum
(Typ)
Capacitive Load
5 VDC
4mA
200mA
12 VDC
2mA
80mA
15 VDC
1mA
65mA
295mA
8%
1W
66%
680μF
5 VDC
4mA
200mA
126mA
10%
1W
66%
680μF
12 VDC
2mA
80mA
121mA
8%
1W
66%
680μF
15 VDC
1mA
65mA
123mA
8%
1W
66%
680μF
Output
Voltage
Output Current
Min
Load
Regulation
Output
Power
±5 VDC
±2mA
±100mA
303mA
10%
1W
66%
±220μF
±12 VDC
±1mA
±40mA
267mA
8%
1W
72%
±220μF
±15 VDC
±1mA
±35mA
287mA
8%
1W
73%
±220μF
±5 VDC
±2mA
±100mA
126mA
10%
1W
66%
±220μF
±12 VDC
±1mA
±40mA
108mA
8%
1W
74%
±220μF
±15 VDC
±1mA
±35mA
117mA
8%
1W
75%
±220μF
55mA
30mA
DUAL OUTPUT MODELS
Model Number
Input Voltage
LANE505ND6KV
LANE512ND6KV
5 VDC
(4.5 - 5.5 VDC)
LANE515ND6KV
LANE1205ND6KV
LANE1212ND6KV
LANE1215ND6KV
12 VDC
(10.8 - 13.2 VDC)
(1)
Input Current (Typ)
Max
No Load Max Load
55mA
30mA
Efficiency
Maximum
(Typ)
Capacitive Load
NOTES
1. The LANE-6KV series requires a minimum load on the output to maintain specified regulation. Operation under no-load conditions will not
damage these devices; however they may not meet all listed specifications.
2. All DC/DC converters should be externally fused at the front end for protection.
3. Other input and output voltages may be available, please contact factory.
05/22/2014
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 1 of 5
Rev E
Wall Industries, Inc.
LANE-6KV SERIES
1 Watt Medical & Industrial DC/DC Power Converters
TECHNICAL SPECIFICATIONS: LANE-6KV SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
4.5
10.8
-0.7
-0.7
5
12
Max
Unit
INPUT SPECIFICATIONS
Input Voltage Range
Input Surge Voltage (1sec, max.)
Reverse Polarity Input Current
Input Current
Internal Power Dissipation
Input Filter Type
OUTPUT SPECIFICATIONS
Output Voltage
Voltage Accuracy
Line Regulation
Load Regulation
No Load
5.5
13.2
9
29
0.3
See Table
650
LC filter
See Table
±1.0
±3.0
±1.2
±1.5
10
8
±0.1
±1.0
1
See Table
See Table
See Table
150
±0.01
±0.02
For Vin change of 1%
5VDC and ±5VDC output models
Others
Dual output models; Balanced loads
20% load to 100% load
Cross Regulation
Output Power
Output Current
Minimum Load
Maximum Capacitive Load
Ripple & Noise
Temperature Coefficient
PROTECTION
Short Circuit Protection
GENERAL SPECIFICATIONS
Efficiency
Switching Frequency
Isolation Voltage (I/P to O/P)
Isolation Test Voltage (I/P to O/P)
Isolation Resistance (I/P to O/P)
Isolation Capacitance (I/P to O/P)
ENVIRONMENTAL SPECIFICATIONS
Operating Ambient Temperature
Case Temperature
Storage Temperature
Relative Humidity
Cooling
Lead Temperature
MTBF
PHYSICAL SPECIFICATIONS
Weight
Dimensions (L x W x H)
Case Material
Pin Material
SAFETY
Industrial
Safety Approvals
Medical
05/22/2014
5VDC nominal input models
12VDC nominal input models
5VDC nominal input models
12VDC nominal input models
See Note 1
20MHz bandwidth
0.5
Nominal input voltage and full load
50
3000
4500
10
60 seconds
Flash tested for 1 second
500VDC
100KHz, 1V
15
See power derating curve
-25
-50
Non-condensing
Natural convection is about 20LFM but is not equal to still air (0 LFM)
1.5mm from case for 10 sec.
MIL-HDBK-217F at 25°C, ground benign
Flammability to UL 94V-0 rated
See Table
80
100
20
+85
+90
+125
95
Free air convection
260
2,000,000 hours
VDC
VDC
A
mW
%
%
%
%
W
mVp-p
%/°C
s
KHz
VACrms
Vpk
GΩ
pF
°C
°C
°C
% RH
°C
0.14oz (3.9g)
0.87 x 0.30 x 0.49 inches (22.0 x 7.5 x 12.5 mm)
Non-conductive black plastic
Alloy 42
CUL/UL60950-1, CSA C22.2 No. 60950-1-03, IEC/EN 60950-1
UL 60601-1, CSA C22.2 No.601-1, IEC/EN 60601-1 (3rd edition)
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 2 of 5
LANE-6KV SERIES
1 Watt Medical & Industrial DC/DC Power Converters
Rev E
Wall Industries, Inc.
DERATING CURVE
120
Output Power (%)
100
80
60
40
20
0
-25
Natural Convection (20LFM)
100LFM
200LFM
400LFM
0
20
40
60
80
100 110 120
Ambient Temperature (°C)
MECHANICAL DRAWING
0.87 [22.0]
Pin
Single Output
Dual Output
1
+Vin
+Vin
2
-Vin
-Vin
5
-Vout
-Vout
6
No Pin
Common
7
+Vout
+Vout
0.13
[3.2]
0.02 [0.5]
0.49 [12.5]
PIN CONNECTIONS
0.02
[0.5]
0.14
[3.5]
0.10
[2.54]
2x0.10
[2x2.54]
0.30 [7.62]
Bottom View
1
2
0.02 [0.50]
05/22/2014
5
6
7
0.01 [0.25]
0.08 [2.0]
0.30 [7.5]
21.0 [0.83]
NOTES:
1. Unit: inches (mm)
2. Tolerance: X.X±0.25 (X.XX±0.01)
X.XX±0.13 (X.XXX±0.005)
3. Pins: ±0.05 (±0.002)
4. Weight: 0.14oz (3.9g)
5. Pin Material: Alloy 42
6. Case Material: non-conductive black plastic
(flammability to UL94V-0 rated)
7. All dimensions are for reference only
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 3 of 5
LANE-6KV SERIES
1 Watt Medical & Industrial DC/DC Power Converters
Rev E
Wall Industries, Inc.
DESIGN CONSIDERATIONS
Peak-to-Peak Output Noise Measurement Test
Use a 0.33µF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20MHz.
Position the load between 50mm and 75mm from the DC/DC converter.
+Vin
+Out
Copper Strip
Single Output
DC/DC
Converter
-Vin
Cout
-Out
+Vin
+Out
Dual Output
Com.
DC/DC
Converter
Resistive
Scope
Load
Copper Strip
-Vin
-Out
Copper Strip
Cout
Scope
Resistive
Load
Copper Strip
Cout
Scope
Copper Strip
TEST SETUP
Input Source Impedance
The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the
stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary
to use a capacitor at the input to ensure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is
recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0Ω at 100 KHz) capacitor of 2.2µF for the 5V input
devices and a 1.0µF for the 12V input devices.
+
DC Power
Source
-
+Vin
+
+Out
DC/DC
Converter
Load
Cin
-Vin
-Out
Output Ripple Reduction
A good quality low ESR capacitor placed as close as possible across the load will give the best ripple and noise performance. To
reduce output ripple, it is recommended to use 1.5µF capacitors at the output.
+
+Vin
Single Output
DC/DC
Converter
DC Power
Source
-
+Out
-Vin
+
+Vin
Dual Output
Com.
DC/DC
Converter
DC Power
Source
Cout
Load
-Out
+Out
-
-Vin
-Out
Cout
Load
Load
Cout
Maximum Capacitive Load
The LANE-6KV series has a limitation of maximum connected capacitance on the output. The power module may be operated in
current limiting mode during start-up, affecting the ramp-up and the start-up time. For optimum performance we recommend 220µF
maximum capacitive load for dual outputs and 680µF capacitive load for single outputs. The maximum capacitance can be found in
the Model Selection Table.
Thermal Considerations
Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module, and board
spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature
must be kept below 90°C. The derating curves are determined from measurements obtained in a test setup.
Position of air velocity
probe and thermocouple
15mm / 0.6in
05/22/2014
50mm / 2in
Air Flow
DUT
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 4 of 5
Wall Industries, Inc.
Rev E
LANE-6KV SERIES
1 Watt Medical & Industrial DC/DC Power Converters
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development
engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008
certification is just one example of our commitment to producing a high quality, well-documented product for our
customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working
closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue
to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to
discuss your future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
05/22/2014
(603)778-2300
(888)597-9255
(603)778-9797
[email protected]
www.wallindustries.com
37 Industrial Drive
Exeter, NH 03833
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 5 of 5
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