MP26060 1A Linear Li-Ion Battery Charger with Trickle Charge The Future of Analog IC Technology DESCRIPTION FEATURES The MP26060 is a linear, high-performance single cell Li-Ion battery charger. By integrating high voltage input protection into the charger IC, the MP26060 can tolerate an input surge up to 24V. The device features constant current (CC) and constant voltage (CV) charging modes with programmable charge currents (85mA to 1A), programmable battery full threshold, thermal protection, battery temperature monitoring, reverse current blocking, and trickle charge. The device also provides AC adapter power good and charge status indications to the system. • • • • • • • • • • • • • • MP26060 is available in a 10-pin 3mm x 3mm QFN package. • Input Surge Up to 24V Adapter or USB Input 4.15V Output for Safe Charge Programmable Charge Current: 85mA to 1A Proprietary Constant Voltage Auto Recharge Proprietary Over-Voltage Protection 0.75% VBATT Accuracy <1µA Battery Reverse Current 90µA Standby Current from VIN Over Current Protection AC Adapter Power Good Indicator Charge Status Indicator Programmable Soft-Start Programmable Charge Termination Current Threshold Tiny 10-Pin QFN (3mm x 3mm) Package APPLICATIONS • • • • • Cell Phones MP3 Players Smart Phones PDAs Digital Cameras “MPS” and “The Future of Analog IC Technology” are Registered Trademarks of Monolithic Power Systems, Inc. TYPICAL APPLICATION 3.5V - 24V To system IBATT CIN 1uF 1 2 3 ON OFF 4 5 MP26060 Rev.0.9 1/14/2010 IN BATT CHG ISET MP26060 ACOK IBF EN SS NC GND 10 + VBATT _ COUT 1uF - 22uF 9 8 7 6 CSS 0.1uF www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2010 MPS. All Rights Reserved. 1 MP26060 – 1A LINEAR LI-ION BATTERY CHARGER WITH TRICKLE CHARGE ORDERING INFORMATION Part Number* MP26060EQ Package QFN10 (3mm x 3mm) Top Marking Free Air Temperature (TA) 4SYW –20°C to +85°C For Tape & Reel, add suffix –Z (e.g. MP26060EQ–Z). For RoHS compliant packaging, add suffix –LF (e.g. MP26060EQ–LF–Z) PACKAGE REFERENCE TOP VIEW IN 1 10 BATT CHG 2 9 ISET ACOK 3 8 IBF EN 4 7 SS NC 5 6 GND EXPOSED PAD ON BACKSIDE CONNECT TO GND PIN ABSOLUTE MAXIMUM RATINGS (1) Thermal Resistance IN to GND ....................................–0.3V to +24V All Other Pins to GND .................–0.3V to +6.5V (2) Continuous Power Dissipation (TA = +25°C) ………………………………………………....2.5W Junction Temperature ...............................140°C Lead Temperature ....................................260°C Storage Temperature.............. –65°C to +150°C QFN10 (3mm x 3mm) .............50 ...... 12 ... °C/W Recommended Operating Conditions (3) Nominal Supply Voltage VIN ............3.5V to 6.5V Operating Junct. Temp (TJ) ..... -20°C to +125°C MP26060 Rev.0.9 1/14/2010 (4) θJA θJC Notes: 1) Exceeding these ratings may damage the device. 2) The maximum allowable power dissipation is a function of the maximum junction temperature TJ (MAX), the junction-toambient thermal resistance θJA, and the ambient temperature TA. The maximum allowable continuous power dissipation at any ambient temperature is calculated by PD (MAX) = (TJ (MAX)-TA)/θJA. Exceeding the maximum allowable power dissipation will cause excessive die temperature, and the regulator will go into thermal shutdown. Internal thermal shutdown circuitry protects the device from permanent damage. 3) The device is not guaranteed to function outside of its operating conditions. 4) Measured on JESD51-7, 4-layer PCB. www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2010 MPS. All Rights Reserved. 2 MP26060 – 1A LINEAR LI-ION BATTERY CHARGER WITH TRICKLE CHARGE ELECTRICAL CHARACTERISTICS VIN = 5V, VEN = 0V, TA = +25°C, unless otherwise noted. Parameter Symbol Condition Supply Current Over Input Protection OVP Hysteresis ISUPPLY Voltage Typ EN = High 40 EN = Low, ICHG = 0A 500 VIN Rise 6.8 7.0 Max Units 7.2 V 400 Maximum input voltage Battery Voltage Regulation Battery Protection Constant Regulation OVP Min Over-Voltage Current DC VBATT Leakage < 500 µA 24 V TA = +25°C, IBATT = 0 4.129 4.15 4.171 V TA = –5°C to +75°C, IBATT = 0 4.108 4.15 4.192 V 0 µA IBATT_OVP VBATT = 4.20V ICHG mV VIN = 5V, VBATT = 3.8V RCHG = 3.3kΩ VIN = 5V, VBATT = 3.8V, TJ = 0°C to +120°C, RCHG = 1.6 kΩ to 8.0 kΩ VIN = 5V, VBATT = 2.3V 450 515 580 mA 87 100 113 %ICHG(5) 5 2.45 10 2.6 100 15 2.75 %ICHG(5) V mV 10 50 %ICHG(5) Input ACOK Up Range 75 1.19 6.8 1.23 7.0 125 1.27 7.2 %IBF(6) V V Input ACOK Low Range 1.8 2.5 3.2 V EN Trip Threshold High 2.7 Constant Current Variation Trickle Current Trickle Threshold Voltage Trickle Voltage Hysteresis Battery Full Programming Range IBF Accuracy SS Pin Voltage IBF Refer to Operation section for programming IBF CSS = 0.1uF, VBATT = 3.6V V 0.4 EN Trip Threshold Low CHG , ACOK Sink Current Pin Voltage = 0.4V Battery Reverse Current to BATT Pin EN = Low and Input = Floating or 0V VBATT = 3.8V, IBATT = 300mA, RCHG = 1.7kΩ Switch-On Resistance Soft Thermal Threshold Soft Thermal Hysteresis Soft-Start Time RON Shutdown 8 mA 1 0.35 105 Shutdown 120 10 20 µA Ω 135 10 From trickle to 90% of full current, CSS = 0.1µF V °C °C 35 ms Notes: 5) ICHG is the target preprogrammed charge current (Die temperature below 110°C). 6) IBF is the target preprogrammed battery full current threshold. MP26060 Rev.0.9 1/14/2010 www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2010 MPS. All Rights Reserved. 3 MP26060 – 1A LINEAR LI-ION BATTERY CHARGER WITH TRICKLE CHARGE PIN FUNCTIONS Pin # Name 1 IN Input Supply Pin. IN receives the AC adapter or USB supply voltage. 2 CHG Open-Drain Charge Status Indicator. This pin is low during charging. 3 ACOK 4 EN 5 6 7 Description Open-Drain Input ACOK Indicator. This pin is low if the voltage at the IN pin is between 2.5V and 6.5V. Charger IC Enable. An input “Low” signal at this pin or if the pin is floating will enable the IC. No connection pin NC Exposed Pad Ground. Connect exposed pad to the GND pin GND Soft-Start Timer. Connect this pin to an external capacitor to program the soft-start C SS startup time using the equation: TSS = SS × 20m sec . 0.1μF 8 IBF 9 ISET 10 BATT MP26060 Rev.0.9 1/14/2010 Charge Status Threshold Program. Connect this pin to an external resistor to program the charge termination current or battery full charge current. Constant Charge Current Program. Connect this pin to an external resistor to program the charging current in CC Mode. Charger Output. www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2010 MPS. All Rights Reserved. 4 MP26060 – 1A LINEAR LI-ION BATTERY CHARGER WITH TRICKLE CHARGE TYPICAL PERFORMANCE CHARACTERISTICS VIN = 5V, CIN = 10µF, COUT = 4.7µF, TA = +25°C, unless otherwise noted. 4.5 0.8 4.0 VBATT 0.7 3.5 0.6 3.0 0.5 2.5 0.4 2.0 IBATT 0.3 1.5 0.2 1.0 0.1 0.5 0 0 20 40 60 80 100 120 CHARGE TIME (MINUTES) 1.2 CHARGE CURRENT (A) 0.9 BATTERY VOLTAGE (V) CHARGE CURRENT (A) Charge Current vs Battery Voltage 0 RCHG=1.69K 1.0 0.8 0.6 RCHG=2.87K 0.4 RCHG=8.66K 0.2 0 0.0 Battery Voltage vs Input Voltage 1.0 2.0 3.0 4.0 5.0 BATTERY VOLTAGE (V) Charge Currents vs Battery Voltage 4.5 1.2 4.3 1.0 CHARGE CURRENT (A) BATTERY VOLTAGE (V) RCHG=1.69K 4.1 3.9 3.7 3.5 4.5 ICHG=0.87A 4.8 5.1 5.4 5.7 INPUT VOLTAGE (V) 6.0 0.8 0.4 RCHG=8.66K 0.2 0 2.7 2.9 3.1 3.3 3.5 3.7 3.9 4.1 BATTERY VOLTAGE (V) VIN 5V/div. VIN 5V/div. VBATT 2V/div. VEN 5V/div. VBATT 2V/div. VEN 5V/div. IBATT 0.5A/div. IBATT 0.5A/div. MP26060 Rev.0.9 1/14/2010 RCHG=2.87K 0.6 www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2010 MPS. All Rights Reserved. 5 MP26060 – 1A LINEAR LI-ION BATTERY CHARGER WITH TRICKLE CHARGE TYPICAL PERFORMANCE CHARACTERISTICS (continued) VIN = 5V, CIN = 10µF, COUT = 4.7µF, TA = +25°C, unless otherwise noted. Charge Current vs RCHG Resistance 18 CHARGE CURRENT (mA) 700 16 660 14 12 620 VBAT=3.7V 10 8 580 6 VBAT=3.8V 4 540 2 500 4.3 4.4 4.5 4.6 4.7 4.8 4.9 INPUT VOLTAGE (V) 0 5 0 200 400 600 800 1000 CHARGE CURRENT (mA) Reverse Current vs Battery Voltage 900 CHARGE CURRENT (mA) REVERSE CURRENT (μ A) 0.02 0.01 VIN=0V 0 2.5 2.9 3.3 3.7 4.1 BATTERY VOLTAGE (V) 4.5 880 860 840 820 800 -50 -30 -10 10 30 50 70 90 Battery Voltage vs Temperature BATTERY VOLTAGE (V) 4.25 4.21 4.17 4.13 4.09 4.05 -50 -30 -10 MP26060 Rev.0.9 1/14/2010 10 30 50 70 90 www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2010 MPS. All Rights Reserved. 6 MP26060 – 1A LINEAR LI-ION BATTERY CHARGER WITH TRICKLE CHARGE BLOCK DIAGRAM IN VIN CIN 1 BATT I BATT 10 SS CSS ISET CHG 7 + VBATT _ COUT 2 BATTERY CHARGE CONTROL 9 RCHG ACOK IBF 3 8 RBF 4 OFF ON EN 6 GND Figure 1—Functional Block Diagram OPERATION Input Voltage Range The MP26060 has built-in input voltage surge protection up to +24V. The charger IC will be automatically disabled when the input voltage is lower than 2.5V or higher than 6.5V. The opendrain pin ACOK is used to indicate an input power good condition (i.e. 2.5V<VIN<6.5V). If the input voltage is lower than the battery voltage, the IC is also disabled to prevent the battery from draining. MP26060 Rev.0.9 1/14/2010 Charge Cycle (Mode Change: Trickle -> CC-> CV) Figure 2 below shows the typical charging profile for the MP26060. Figure 3 shows the typical charging procedure. For a fully depleted battery with a terminal voltage lower than 2.6V, the MP26060 will start with the trickle charge (preconditioning) at 10% of the programmed full charge current. After the battery voltage reaches 2.6V, the charger begins charging at the constant current of the programmed value (ICHG). This is referred to as Constant Current (CC) mode. Once the battery voltage reaches 4.15V, the charger will operate in the constant voltage (CV) mode until the battery is fully charged. The charge current drops during CV mode, and the battery full indication is set when the charge current in the CV mode is reduced to the programmed full battery current (IBF). www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2010 MPS. All Rights Reserved. 7 MP26060 – 1A LINEAR LI-ION BATTERY CHARGER WITH TRICKLE CHARGE IBATT CC Charging ICHG CV Charging IBF Charging Complete Trickle Charging 10% of ICHG VBATT 2.6V 4.15V RCHG (kΩ) 2.43 2.80 3.4 4.22 5.6 ICHG (mA) 700 600 500 400 300 Table 1—RCHG and ICHG Relationship Figure 2—Typical Charging Profile CHG VBATT IBATT Soft-Start Time VBATT 4.15V ICHG 90% of ICHG 2.6V IBATT 10% of ICHG (IBF) CHG Charge Start Trickle Charging CC Mode CV Mode Charge End Figure 3—Typical Charging Procedure Battery Over-Voltage Protection and Automatic Recharge At any time when VBATT is 50mV higher than the trimmed charge target, the MP26060 reduces its charge current to 0µA. This ensures the safety of the battery. Also, the CV control loop always monitors the battery voltage such that it will automatically recharge the battery when it is depleted below the target level. Programming of Charge Current and Battery Full Current The charge current (ICHG) is set by a resistor (RCHG) connecting from the ISET pin to GND. See Table 1 and Figure 4. The relationship of the charge current and the programming resistance is established by: I CHG = MP26060 Rev.0.9 1/14/2010 1A × 1.7kΩ RCHG CHG Figure 4—Charge Current vs 1/RCHG Resistance The recommended resistance for programming the charge current is 2.3kΩ<RCHG<11kΩ. The battery full charge current threshold (IBF) is programmed by connecting a resistor RBF from the IBF pin to GND: I BF = 1A × 1.7kΩ R BF Where 2RCHG<RBF<10RCHG. The open-drain pin CHG is used to indicate charging status. When the battery full condition is reached or any other condition prevents the charger from charging, CHG will become a floating pin. www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2010 MPS. All Rights Reserved. 8 MP26060 – 1A LINEAR LI-ION BATTERY CHARGER WITH TRICKLE CHARGE Charge Status Indicator (CHG) The MP26060 has an integrated charge status pin that remains low while the battery is charging. Once the charge current has reduced to the battery full charge current threshold (IBF), the CHG pin will become high impedance. The ACOK and CHG can be used to drive LEDs ( Figure 1) or to interface with the system. When interfacing with the system, glitches may occur on the power supply input (IN) when the AC-power adapter is plugged in and out. It is desirable to blank the glitches so that the system can properly operate with AC power adaptor. A simple Solution is to add the RC filter (C5 and C6)on the pin ACOK / CHG as shown in Figure 5. The size of C5 and C6 depends on the width of the glitch and the rise time of the interface. Thermal Protection The MP26060 has proprietary thermal protection to prevent the IC from overheating. When in thermal protection mode, the charge current becomes a saw-tooth waveform instead of a DC current. The average current of the saw-tooth waveform will be lower than the programmed DC charge current to prevent the IC from overheating. The frequency and amplitude of the saw-tooth current waveform can be altered by changing the capacitance value connected to the SS pin. Operating in thermal protection mode will slow down the charging process. Lowering the input voltage and enhancing thermal dissipation to the environment can effectively prevent the IC from going into thermal protection mode. Vc c R2 VIN R1 1 C1 C2 C6 2 C HG AC OK EN 3 C5 4 5 IN C HG AC OK B ATT MP26060 IS ET IB F SS VB AT 10 C4 9 GND 8 7 EN NC GND R5 6 R6 C3 Figure 5—Filtered Charge Status & Input Power Good Interface MP26060 Rev.0.9 1/14/2010 www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2010 MPS. All Rights Reserved. 9 MP26060 – 1A LINEAR LI-ION BATTERY CHARGER WITH TRICKLE CHARGE APPLICATION Flow Chart of Operation Power-On Reset (POR) feature can be applied to the MP26060 to ensure that the device starts operating in a known state. The flow chart in Figure 5 describes the conditions and operation modes of the MP26060. CVC and CCC stand for “constant voltage charge” and “constant current charge”, respectively. Figure 6—Flow Chart of Operation MP26060 Rev.0.9 1/14/2010 www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2010 MPS. All Rights Reserved. 10 MP26060 – 1A LINEAR LI-ION BATTERY CHARGER WITH TRICKLE CHARGE PACKAGE INFORMATION QFN10 (3mm x 3mm) 2.90 3.10 0.30 0.50 PIN 1 ID MARKING 0.18 0.30 2.90 3.10 PIN 1 ID INDEX AREA 1.45 1.75 PIN 1 ID SEE DETAIL A 10 1 2.25 2.55 0.50 BSC 5 6 TOP VIEW BOTTOM VIEW PIN 1 ID OPTION A R0.20 TYP. PIN 1 ID OPTION B R0.20 TYP. 0.80 1.00 0.20 REF 0.00 0.05 SIDE VIEW DETAIL A NOTE: 2.90 0.70 1) ALL DIMENSIONS ARE IN MILLIMETERS. 2) EXPOSED PADDLE SIZE DOES NOT INCLUDE MOLD FLASH. 3) LEAD COPLANARITY SHALL BE 0.10 MILLIMETER MAX. 4) DRAWING CONFORMS TO JEDEC MO-229, VARIATION VEED-5. 5) DRAWING IS NOT TO SCALE. 1.70 0.25 2.50 0.50 RECOMMENDED LAND PATTERN NOTICE: The information in this document is subject to change without notice. Users should warrant and guarantee that third party Intellectual Property rights are not infringed upon when integrating MPS products into any application. MPS will not assume any legal responsibility for any said applications. MP26060 Rev. 0.9 1/14/2010 www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2010 MPS. All Rights Reserved. 11