7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) DF22 Series Positive Lock Completely enclosed locking system Nov.1.2016 Copyright Jan.1.2017 Copyright 2017 2016 HIROSE HIROSE ELECTRIC ELECTRIC CO., CO., LTD. LTD. All All Rights Rights Reserved. Reserved. Protection from shorts circuits between adjacent contacts Fig.1 ■Features 1. Rated up to 30A Single position connector can carry current of 30A with 10 AWG conductor. Please refer to Table #1 for current ratings for multi-position connectors using other conductor sizes. Keying for multiple use ●R Type (Guide key : right side, Color : black) 2. Positive Locking Function Reliable interior lock protects mated connectors from accidental disconnection. (Fig.1) 3. Prevention of Incorrect Connections To prevent incorrect connection when using multiple connectors having the same Number of contacts, 3 product types having different mating configurations are available. (Fig.2) 4. Molded-in contact retention tabs Handling of terminated contacts during the crimping is easier and avoids entangling of wires, since there are no protruding metal tabs. ●Standard Type (Guide key : inside, Color : natural) 5. Prevention of incorrect board placement Built-in posts assure correct connector placement and orientation on the board. 6. Supports resin sealing Allows potting up to 10mm. 7. Prevention of Short Circuits Between Adjacent Contacts ●L Type (Guide key : left side, Color : red) Each Contact is completely surrounded by the housing wall electrically isolating it from adjacent contacts. 8. Increased Retention Force of Crimped Contacts Improved pull-out force design. 9. Full Line of Crimp Socket Contacts Hirose has released DF22C-*S-7.92C which has easy to push/release latch design. and DF22B-*S-7.92C/ DF22C-*S-7.92C which has improved electrical insulation properties. 10. In-line Connections Wire-to-wire connection is also available. Space is saved with 2-row (2×2) layout for 4 pos. *The image on the left show header (the board dip side), the image on the right show the socket (cable side). *The guide key position is indicated in position facing the mating surface of the header. Fig.2 11. UL, C-UL, and TÜV Certified. 12. Glow Wire compliance (Compliant with IEC 60695-2-11) 2016.1e 1 DF22 Series●7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) ■Product Specifications No. of contacts 10 AWG 1 30A Current 2 25A rating 3 25A (Note 1) Ratings 4 22A 5 22A Specification Voltage UL/C-UL rating TÜV Nov.1.2016 Copyright Jan.1.2017 Copyright 2017 2016 HIROSE HIROSE ELECTRIC ELECTRIC CO., CO., LTD. LTD. All All Rights Rights Reserved. Reserved. Item 12 AWG 14 AWG 16 AWG 20A 15A 18A 15A 18A 15A 15A 13A 15A 13A AC/DC 1000V AC/DC 600V AC/DC 600V 25A 20A 20A 18A 18A Operating temperature range -35ç to 85ç (Note 2) Operating humidity range 20% to 80% Storage temperature range -10ç to 60ç (Note 3) Storage humidity range 40% to 70% (Note 3) UL/C-UL/TÜV File No. and Recognition No. UL C-UL TÜV Specifications : E52653 : E52653 : R9950703 Conditions 1. Contact Resistance No more than 5mø Measured at 1mA and no higher than 20mV 2. Insulation Resistance No less than 1,000Mø Measured at DC=1000V 3. Withstand Voltage No flashover or breakdown AC 2500 V is applied for one minute. Measured with a steel pin of 1.6 x 0.8 ± 0.002 thickness 4. Contact Insertion and Extraction Forces 0.3N min., 5N max 5. Durability Contact resistance : no more than 10mø 30 mating cycles 6. Vibration Resistance No electrical discontinuity of 1µs or greater Frequency 10-55 Hz, half amplitude 0.75 mm, 10 times in each of the three directions 7. Shock Resistance No electrical discontinuity of 1µs or greater Accelerated velocity : 490 m/s2 for 11 ms, half-sine wave in 3 directions, 3 times for each direction 8. Moisture-Resistance Contact resistance : no more than 10mø Temperature : 40 ± 2ç ; humidity : 90 to 95%, left as it is for 96 hours 9. Temperature cycles Contact resistance : no more than 10mø (-55ç : 30 minutes➝ 5 to 35ç : 5 minutes➝ 85ç : 30 minutes➝ 5 to 35ç : 5 minutes) for 5 cycles 10. Solder heat Resistance The resin parts should withstand the temperature and resist melting. Flow : 250ç, 10 sec Hand soldering : temperature of soldering iron at 300ç for 3 seconds Note 1 : Current rating of header is 30A (1 pos.), 25A (2 to 3 pos.) and 22A (4 to 5 pos.) Note 2 : Includes temperature rise caused by current flow. Note 3 : The storage condition refers to long-term storage of the product on the shelf before assembly. Please use the operating temperature for temporary storage such as pre-assembly and during shipping. ■Materials / Finish Product Part Material Finish Sockets Insulator Polyamide Crimp contacts Contacts High conductivity copper alloy Tin-lead plated or Gold plated Insulator Polyamide (Glass reinforced) Color : Natural beige Contacts High conductivity copper alloy Tin-copper plated or Gold plated Headers Color : Natural white Remarks (Note) (Note) UL94V-0 ---------UL94V-0 ---------- Note : Standard Color, colors of the differing coupling forms are black for DF22R and red for DF22L. ■Product Number Structure ●Socket, Header ●Contacts DF22 B L - 2 S - 7.92 C (**) q w e r t u q q Series name : DF22 w Form Type r Number of contacts : 1 to 5 t Connector type Sockets Blank : Standard height, standard lock (Type I) B : Long type, standard lock (Type III) C : Long type, ergonomic lock (Type IV) In-line Plugs Blank : With panel stop A : Without panel stop e Guide key type S : Socket DS : Double-row socket P : Header EP : In-line plug DEP : Double-row in-line plug RS/P : Retainer y Contact pitch : 7.92 mm u Type of housing C : Crimp housing DSA : Straight header DS : Right-angle header No letter : Retainer Blank : Inside (Color: natural) R : Right side (Color: black) L : Left side (Color: red) 2 y DF22 A - 1416 SCF A i o !0 !1 i Applicable Cable Blank : UL1430 A : UL1015 o Applicable Conductor 1416 : 14 to 16 AWG 1012 : 10 to 12 AWG !0 Packaging SCF : Socket contacts / reel SC : Socket contacts / pack PCF : In-line plug contacts / reel PC : In-line plug contacts / pack !1 Plating specifications Blank : Tin plated A : Gold plated DF22 Series●7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) Shown with terminated and contacts installed. 1 Pos. Shown with terminated and contacts installed. A 2 to 5 Pos. 8 B Type 1 Standard lock 7.7 Type 1 Standard lock 10.4 7.7 P=7.92 (11.55) No. of contacts indicator Cavity No. A (11.55) 14.5 20 14.5 Contact No. 1 20 Nov.1.2016 Copyright Jan.1.2017 Copyright 2017 2016 HIROSE HIROSE ELECTRIC ELECTRIC CO., CO., LTD. LTD. All All Rights Rights Reserved. Reserved. ■Crimp Sockets (Standard Height Type) Polarity mark 1 A Cavity No. 3 No. of contacts indicator ■ Type I Height : Standard type, Standard lock Note : The part number and HRS No. have changed to reflect the product form change of the 2 to 5 pos. types. Standard Type (Guide Key : Inside, Color : White) Unit : mm Part No. DF22-1S-7.92C(28) DF22-2S-7.92C(28) DF22-3S-7.92C(28) DF22-4S-7.92C(28) DF22-5S-7.92C(28) HRS No. 680-1012-2 28 680-1004-4 28 680-1005-7 28 680-1006-0 28 680-1007-2 28 No. of Contacts 1 2 3 4 5 A B 8.00 ----15.50 7.92 23.42 15.84 31.34 23.76 39.26 31.68 R Type (Guide Key : Right Side, Color : Black) Part No. DF22R-1S-7.92C(28) DF22R-2S-7.92C(28) DF22R-3S-7.92C(28) DF22R-4S-7.92C(28) DF22R-5S-7.92C(28) HRS No. 680-1026-7 28 680-1027-0 28 680-1028-2 28 680-1029-5 28 680-1030-4 28 No. of Contacts 1 2 3 4 5 L Type (Guide Key : Left Side, Color : Red) Part No. DF22L-1S-7.92C(28) DF22L-2S-7.92C(28) DF22L-3S-7.92C(28) DF22L-4S-7.92C(28) DF22L-5S-7.92C(28) HRS No. 680-1031-7 28 680-1032-0 28 680-1033-2 28 680-1034-5 28 680-1035-8 28 No. of Contacts 1 2 3 4 5 Unit : mm A B 8.00 ----15.50 7.92 23.42 15.84 31.34 23.76 39.26 31.68 Unit : mm A B 8.00 ----15.50 7.92 23.42 15.84 31.34 23.76 39.26 31.68 Note 1 : Bag packaging (100 pcs/pack). Order by number of packs. Note 2 : Every even number position has a different locking design. 3 DF22 Series●7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) ■Crimp Sockets (Height, Long Type) 1 Pos. Shown with terminated and contacts installed. 2 to 5 Pos. A B 7.7 Type 4 Height : Long type, user-friendly operation Type 3 Height : Long type, Standard lock Contact No. 1 (12.75) 23 23 14.5 Type 4 Height : Long type, user-friendly operation 10.4 7.7 P=7.92 8 No. of contacts indicator Cavity No. (12.75) (11.55) 14.5 Nov.1.2016 Copyright Jan.1.2017 Copyright 2017 2016 HIROSE HIROSE ELECTRIC ELECTRIC CO., CO., LTD. LTD. All All Rights Rights Reserved. Reserved. Shown with terminated and contacts installed. Polarity mark A A 1 Cavity No. ■ Type III Height : Long type, Standard lock HRS No. 680-1097-5 680-1098-8 680-1099-0 680-1100-8 No. of Contacts 2 3 4 5 No. of contacts indicator ■ Type IV Height : Long type, Enhanced ergonomic lock Standard Type (Guide Key : Inside, Color : White) Unit : mm Part No. DF22B-2S-7.92C DF22B-3S-7.92C DF22B-4S-7.92C DF22B-5S-7.92C 3 A B 15.50 7.92 23.42 15.84 31.34 23.76 39.26 31.68 Note 1 : Bag packaging (100 pcs/pack). Order by number of packs. Note 2 : Every even number position has a different locking design. Standard Type (Guide Key : Inside, Color : White) Unit : mm Part No. DF22C-1S-7.92C DF22C-2S-7.92C DF22C-3S-7.92C DF22C-4S-7.92C HRS No. 680-1101-0 680-1102-3 680-1103-6 680-1104-9 No. of Contacts A B 1 8.00 ----2 15.50 7.92 23.42 15.84 3 4 31.34 23.76 R Type (Guide Key : Right Side, Color : Black) Unit : mm Part No. DF22CR-3S-7.92C HRS No. 680-1130-9 No. of Contacts A B 3 23.42 15.84 L Type (Guide Key : Left Side, Color : Red) Part No. DF22CL-1S-7.92C DF22CL-3S-7.92C HRS No. 680-1133-7 680-1135-2 Unit : mm No. of Contacts A B 1 8.00 ----3 23.42 15.84 Note 1 : Bag packaging (100 pcs/pack). Order by number of packs. Note 2 : Every even number position has a different locking design. 4 DF22 Series●7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) 1 Pos. 2 to 5 Pos. A 12.45 9.7 Cavity No. 12.45 1.5 4.05 9.3 A B No. of contacts indicator 3 10.8 Cavity No. A 1.4 0.8 3.7 2.3 3.2 9 18.1 18.1 Polarity mark 3.7 8.7 3.9 10.8 3.2 1 No. of contacts indicator Ø1.5 0.8 3.45 4.35 [Specification number] (05) : Tin-copper plated bag packaging (25) : Tin-copper plated tray packaging (only 1 pos) (06) : Gold plated, bag packaging Unit : mm B Bag Packaging Tray Packaging Tin-copper plated Gold plated ------------✓ ✓ 7.92 ----✓ ✓ ✓ 15.84 ----✓ ✓ ✓ 23.76 --------✓ ✓ 31.68 --------✓ ✓ R Type (Guide Key : Right Side, Color : Black) Part No. DF22R-1P-7.92DSA(**) DF22R-2P-7.92DSA(**) DF22R-3P-7.92DSA(**) DF22R-4P-7.92DSA(**) DF22R-5P-7.92DSA(**) HRS No. No. of Contacts 680-1036-0 ** 1 680-1037-3 ** 2 680-1038-6 ** 3 680-1039-9 ** 4 680-1040-8 ** 5 A ----17.22 25.14 33.06 40.98 B ----7.92 15.84 23.76 31.68 Unit : mm Bag Packaging Tray Packaging Tin-copper plated Gold plated --------✓ ✓ --------✓ ✓ --------✓ ✓ --------✓ ✓ --------✓ ✓ BRecommended PCB Layout (Board thickness : 1.6±0.1) 1 Pos. 11.1±0.1 8.5 2.5 +0.1 0 2-R0.5 2 to 5 Pos. L Type (Guide Key : Left Side, Color : Red) (#)*¤%#%* % %#& Unit : mm B Bag Packaging Tray Packaging Tin-copper plated Gold plated ------------✓ ✓ 7.92 --------✓ ✓ 15.84 --------✓ ✓ 23.76 --------✓ ✓ 31.68 --------✓ ✓ + &# & %# % ¢ , A ----17.22 25.14 33.06 40.98 &# HRS No. No. of Contacts 680-1041-0 ** 1 680-1042-3 ** 2 680-1043-6 ** 3 680-1044-9 ** 4 680-1045-1 ** 5 "¢ Part No. DF22L-1P-7.92DSA(**) DF22L-2P-7.92DSA(**) DF22L-3P-7.92DSA(**) DF22L-4P-7.92DSA(**) DF22L-5P-7.92DSA(**) +0.1 --0.2 3.2±0.05 A ----17.22 25.14 33.06 40.98 3.4±0.1 HRS No. No. of Contacts 680-1013-5 ** 1 680-1014-8 ** 2 680-1015-0 ** 3 680-1016-3 ** 4 680-1017-6 ** 5 E2,#.'¤%#%* 7¤%#%* )#(*¤%#%* Part No. DF22-1P-7.92DSA(**) DF22-2P-7.92DSA(**) DF22-3P-7.92DSA(**) DF22-4P-7.92DSA(**) DF22-5P-7.92DSA(**) 1+0.1 0 Standard Type (Guide Key : Inside, Color : Natural Beige) Nov.1.2016 Copyright Jan.1.2017 Copyright 2017 2016 HIROSE HIROSE ELECTRIC ELECTRIC CO., CO., LTD. LTD. All All Rights Rights Reserved. Reserved. ■Straight Header Note 1 : Bag packaging (100 pcs/pack). Order by number of packs. Note 2 : Tray packaging (150 pcs/tray). Order by number of 150. Note 3 : Every even number position has a different locking design. Note 4 : Please contact Hirose representative if you have request for non-standard Au plating. 5 DF22 Series●7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) A B C P=7.92 1.6 0.8 15.2 24 17.6 9 Contact No.1 Ø1.5 3.5 12.2 9.45 ■Right Angle Header A 5 Cavity No. No. of contacts indicator Standard Type (Guide Key : Inside, Color : Natural Beige) Unit : mm HRS No. No. of Contacts 680-1008-5 ** 2 680-1009-8 ** 3 680-1010-7 ** 4 680-1011-0 ** 5 A 19.80 27.72 35.64 43.56 B C Tin-copper plated Gold plated 15.00 7.92 (35) (36) 22.92 15.84 (05) (06) 30.84 23.76 (05) ----38.76 31.68 (05) (06) R Type (Guide Key : Right Side, Color : Black) Part No. DF22R-2P-7.92DS(**) DF22R-3P-7.92DS(**) DF22R-4P-7.92DS(**) DF22R-5P-7.92DS(**) HRS No. No. of Contacts 680-1018-9 ** 2 680-1019-1 ** 3 680-1020-0 ** 4 680-1021-3 ** 5 A 19.80 27.72 35.64 43.56 Unit : mm B C Tin-copper plated Gold plated 15.00 7.92 (05) ----22.92 15.84 (05) (06) 30.84 23.76 (05) ----38.76 31.68 (05) ----- HRS No. No. of Contacts 680-1022-6 ** 2 680-1023-9 ** 3 680-1024-1 ** 4 680-1025-4 ** 5 A 19.80 27.72 35.64 43.56 1.2 [specification number] (05), (35) : Tin-copper plated (06), (36) : Gold plated BRecommended PCB Layout (Board thickness : 1.6±0.1) B±0.05 2- L Type (Guide Key : Left Side, Color : Red) Part No. DF22L-2P-7.92DS(**) DF22L-3P-7.92DS(**) DF22L-4P-7.92DS(**) DF22L-5P-7.92DS(**) 5 Unit : mm B C Tin-copper plated Gold plated 15.00 7.92 (05) (06) 22.92 15.84 (05) (06) 30.84 23.76 (05) ----38.76 31.68 (05) (06) C±0.05 Ø1 .6 P=7.92±0.05 +0 0 .1 15.2±0.05 Nov.1.2016 Copyright Jan.1.2017 Copyright 2017 2016 HIROSE HIROSE ELECTRIC ELECTRIC CO., CO., LTD. LTD. All All Rights Rights Reserved. Reserved. Part No. DF22-2P-7.92DS(**) DF22-3P-7.92DS(**) DF22-4P-7.92DS(**) DF22-5P-7.92DS(**) 3.7 Note 1 : Bag packaging (100 pcs/pack). Order by number of packs. Note 2 : Every even number position has a different locking design. Note 3 : Please contact Hirose representative if you have request for non-standard Au plating. 1 0. + 0 5 . Ø1 - * ■In-line Plug 1 Pos. 2, 3 Pos. 9.3 A 9.97 34.95 34.95 No. of contacts indicator No. of contacts indicator Cavity No. 12.72 Shown with terminated and contacts installed. 12.72 Shown with terminated and contacts installed. A B Contact No.1 1 10.5 3 3 Standard Type (Guide Key : Inside, Color : Natural Beige) Part No. DF22A-1EP-7.92C DF22A-2EP-7.92C DF22A-3EP-7.92C HRS No. 680-1053-0 680-1054-2 680-1055-5 No. of Contacts 1 2 3 A 9.30 18.00 26.00 L Type (Guide Key : Left Side, Color : Red) Unit : mm B ----7.92 15.84 Unit : mm Part No. HRS No. No. of Contacts A B DF22AL-2EP-7.92C 680-1074-0 2 18.00 7.92 Note 1 : Bag packaging (100 pcs/pack). Order by number of packs. Note 2 : Every even number position has a different locking design. 6 Cavity No. A 2 Polarity mark 1 R Type (Guide Key : Right Side, Color : Black) Part No. DF22AR-2EP-7.92C DF22AR-3EP-7.92C HRS No. 680-1069-0 680-1070-9 No. of Contacts 2 3 A 18.00 26.00 Unit : mm B 7.92 15.84 DF22 Series●7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) Shown with terminated and contacts installed. No. of contacts indicator No. of contacts indicator 34.95 A 1 3 B 9.97 12.72 8.12 12.72 A Contact No.1 Cavity No. 34.95 3 2, 3 Pos. 9.3 10.5 Cavity No. A 3 20.7 1 Pos. Shown with terminated and contacts installed. 20.7 Polarity mark 3 16.3 Part No. DF22L-1EP-7.92C DF22L-2EP-7.92C HRS No. 680-1063-3 680-1064-6 No. of Contacts A 1 9.30 2 17.22 Unit : mm B C ----- 16.30 7.92 24.22 Note 1 : Bag packaging (100 pcs/pack). Order by number of packs. Note 2 : Every even number position has a different locking design. 3.5±0.1 9.6+0.1 0 2, 3 Pos. Panel thickness 2.0 1.6 1.2 0.8 X 0.48 0.96 1.44 1.92 (C-0.5-X) +0.1 0 (A+0.4) +0.1 0 11±0.2 3.5±0.1 L Type (Guide Key : Left Side, Color : Red) (15.8-X) +0.1 0 4.16 +0.1 0 Unit : mm No. of Contacts A B C 17.22 7.92 24.22 2 25.14 15.84 32.14 3 1 Pos. +0.1 4.835 0 HRS No. 680-1059-6 680-1060-5 BPanel Cutout +0.1 0 R Type (Guide Key : Right Side, Color : Black) Part No. DF22R-2EP-7.92C DF22R-3EP-7.92C 1 10.27 Unit : mm No. of Contacts A B C 1 9.30 ----- 16.30 2 17.22 7.92 24.22 3 25.14 15.84 32.14 13.02 +0.1 0 HRS No. 680-1048-0 680-1049-2 680-1050-1 +0.1 0 Standard Type (Guide Key : Inside, Color : White) Part No. DF22-1EP-7.92C DF22-2EP-7.92C DF22-3EP-7.92C 2 C 13.02 Nov.1.2016 Copyright Jan.1.2017 Copyright 2017 2016 HIROSE HIROSE ELECTRIC ELECTRIC CO., CO., LTD. LTD. All All Rights Rights Reserved. Reserved. ■In-line Plug (Panel Lock Type) Note 1 : Please ensure when mating this connector that the tapered portions of the panel are facing outward towards the receptacle connector’s mating interface. 7 DF22 Series●7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) ■In-line Double-row Socket 20.14 17.44 15.5 7.92 23 14.5 Standard lock Nov.1.2016 Copyright Jan.1.2017 Copyright 2017 2016 HIROSE HIROSE ELECTRIC ELECTRIC CO., CO., LTD. LTD. All All Rights Rights Reserved. Reserved. Shown with terminated and contacts installed. Standard Type (Guide Key : Inside, Color : White) Part No. DF22B-4DS-7.92C HRS No. 680-1142-8 No. of Contacts 4 Unit : mm Lock type Standard lock (21.29) Polarity mark Contact No.1 1 3 2 4 A R Type (Guide Key : Right Side, Color : Black) Part No. DF22BR-4DS-7.92C HRS No. 680-1156-2 No. of Contacts 4 Unit : mm Lock type Standard lock Cavity No. No. of contacts indicator L Type (Guide Key : Left Side, Color : Red) Part No. DF22BL-4DS-7.92C HRS No. 680-1161-2 No. of Contacts 4 Unit : mm Lock type Standard lock Note : Bag packaging (100 pcs/pack). Order by number of packs. ■In-line Double-row Plug 17.22 7.92 17.22 7.92 3 21.79 19.04 21.79 19.04 3 Contact No.1 Contact No.1 10.5 34.95 20.7 4 A 3 1 4 2 No. of contacts indicator Cavity No. 34.95 20.7 24.22 No. of contacts indicator 10.5 Cavity No. 4 A 3 1 4 2 Shown with terminated and contacts installed. Standard Type (Guide Key : Inside, Color : White) Part No. DF22-4DEP-7.92C DF22A-4DEP-7.92C HRS No. 680-1051-4 680-1056-8 Unit : mm No. of Contacts Connector type 4 With snap-in tabs 4 Without snap-in tabs HRS No. 680-1170-3 No. of Contacts 4 Unit : mm Connector type With snap-in tabs (23.72-X) +0.1 0 L Type (Guide Key : Left Side, Color : Red) 9.62+0.1 0 Note : Bag packaging (100 pcs/pack). Order by number of packs. 19.76 +0.1 0 11±0.2 6.3±0.1 Unit : mm No. of Contacts Connector type 4 With snap-in tabs 4 Without snap-in tabs 19.34 +0.1 0 HRS No. 680-1175-7 680-1189-1 22.09 +0.1 0 Part No. DF22L-4DEP-7.92C DF22AL-4DEP-7.92C Polarity mark BRecommended Panel Cutout (Panel mount type) R Type (Guide Key : Right Side, Color : Black) Part No. DF22R-4DEP-7.92C Polarity mark Panel thickness 2.0 1.6 1.2 0.8 X 0.48 0.96 1.44 1.92 17.62 +0.1 0 Note 1 : Please ensure when mating this connector that the tapered portions of the panel are facing outward towards the receptacle connector’s mating interface. 8 DF22 Series●7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) For Standard height, standard lock (Type I) For Long type, standard lock (Type III) Long type, enhanced ergonomic lock (Type IV) Cavity No. Cavity No. A A A B A B 2 8.6 3.2 Cavity No. Cavity No. A5 Part No. DF22-2RS/P-7.92 DF22-3RS/P-7.92 DF22-4RS/P-7.92 DF22-5RS/P-7.92 Applicable Socket 7.92 11.6 2 7.92 3.2 Nov.1.2016 Copyright Jan.1.2017 Copyright 2017 2016 HIROSE HIROSE ELECTRIC ELECTRIC CO., CO., LTD. LTD. All All Rights Rights Reserved. Reserved. ■Retainer 4 3 2 1 No. of contacts indicator Unit : mm HRS No. No. of Contacts A B 680-1209-7 2 15.50 7.92 680-1210-6 3 23.42 15.84 680-1211-9 4 31.34 23.76 680-1212-1 5 39.26 31.68 DF22-*S-7.92C For Standard height, standard lock A5 Part No. DF22B/C-2RS/P-7.92 DF22B/C-3RS/P-7.92 DF22B/C-4RS/P-7.92 DF22B/C-5RS/P-7.92 (Type I) * indicates number of contacts. Note : Bag packaging (100 pcs/pack). Order by number of packs. Applicable Socket 4 3 2 1 No. of contacts indicator Unit : mm HRS No. No. of Contacts A B 680-1200-2 2 15.50 7.92 680-1201-5 3 23.42 15.84 680-1202-8 4 31.34 23.76 680-1203-0 5 39.26 31.68 DF22B-*S-7.92C For Long type, standard lock (Type III) DF22C-*S-7.92C Long type, enhanced ergonomic lock (Type IV) DF22-*EP-7.92C DF22A-*EP-7.92C * indicates number of contacts. Note 1 : Bag packaging (100 pcs/pack). Order by number of packs. Note 2 : When connecting retainer into the plug housing, please note the cavity numbers will line up numerieally, but the retainer cavity numbers will be upside down compared to the plug cavity numbers. 9 DF22 Series●7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) BCrimp Contact for Socket For 14 to 16 AWG For 10 to 12 AWG 4.7 2.8 t=0.3 P=15.5 Part No. HRS No. DF22-1416SCF DF22-1416SC DF22A-1416SCF DF22A-1416SC DF22A-1012SCF DF22A-1012SC DF22-1416SCFA DF22A-1416SCFA 680-1000-3 680-1001-6 680-1002-9 680-1003-1 680-1089-7 680-1090-6 680-1085-6 680-1087-1 DF22A-1012SCFA 680-1106-4 UL style 1430 1015 1430 1015 1.6 1.3 2.9 1.4 Ø2 Ø1 .5 4 0.8 1.6 1.5 2.7 1.4 21.8 17 20.8 3 0.8 Nov.1.2016 Copyright Jan.1.2017 Copyright 2017 2016 HIROSE HIROSE ELECTRIC ELECTRIC CO., CO., LTD. LTD. All All Rights Rights Reserved. Reserved. 4.7 2.8 3.8 17 3.8 t=0.4 P=16.5 Applicable cable Jacket diameter Wire size Stranded wire conductor Ø2.4 to 3.0mm 16 AWG, 14 AWG 26/0.254mm,41/0.26mm Ø2.6mm 16 AWG 26/0.254mm Ø3.0 to 3.8mm 16 AWG 26/0.254mm Ø3.2mm,Ø3.7mm 14 AWG 41/0.26mm Ø3.6 to 4.9mm 12 AWG 65/0.26mm Ø4.04mm,Ø4.69mm 10 AWG 104/0.26mm 16 AWG 26/0.254mm Ø2.4 to 3.0mm Ø3.0 to 3.8mm 14 AWG 41/0.26mm 12 AWG 65/0.26mm Ø3.6 to 4.9mm 10 AWG 104/0.26mm Packaging 2500/reel 100/pack 2000/reel 100/pack 2000/reel 100/pack 2500/reel 2000/reel Finish Tin plated Gold plated 2000/reel Note 1 : Applicable wire with tin plated solid soft conductor. Note 2 : When using other than the recommended wire, contact your nearest Hirose representative. Note 3 : Strip length: 3.5 to 4.5mm BCrimp Contact for In-line Plug 4.7 2.8 1.6 0.8 1.4 25.2 29 3.8 Ø1 .5 1.6 3 0.8 1.5 2.7 1416 Part No. DF22-1416PCF DF22-1416PC DF22A-1416PCF DF22A-1416PC DF22-1416PCFA HRS No. 680-1078-0 680-1080-2 680-1079-3 680-1081-5 680-2002-4 UL style 1430 1015 1430 P=15.5 t=0.3 Applicable cable Jacket diameter Wire size Stranded wire conductor Ø2.4 to 3.0mm 16 AWG, 14 AWG 26/0.254mm,41/0.26mm Ø2.6mm 16 AWG 26/0.254mm Ø3.0 to 3.8mm 16 AWG 26/0.254mm Ø3.2mm,Ø3.7mm 41/0.26mm 14 AWG Ø2.4 to 3.0mm Note 1 : Applicable wire with tin plated solid soft conductor. Note 2 : When using other than the recommended wire, contact your nearest Hirose representative. Note 3 : Strip length: 3.5 to 4.5mm 10 Packaging 2500/reel 100/pack 2000/reel 100/pack 2500/reel Finish Tin plated Gold plated DF22 Series●7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) BMated Dimensions ●Socket to Straight Header Connection ●Socket to Right Angle Header Connection 1 Pos. DF22B/C--1RS/P--7.92 DF22#--1P--7.92DSA(**) DF22#--*S--7.92C(28) (26.7) (28.7) DF22#--*P--7.92DS(**) (23.7) (25.7) DF22#--1S--7.92C(28) DF22--*RS/P--7.92 (34.6) (32.6) DF22#--1P--7.92DSA(**) DF22B#--*S--7.92C DF22C#--*S--7.92C (13.3) DF22#--*P--7.92DS(**) 2 to 5 Pos. (12.45) (13.5) DF22--*RS/P--7.92 DF22B/C--*RS/P--7.92 DF22B/C--*RS/P--7.92 (26.7) (28.7) DF22B#--*S--7.92C DF22C#--*S--7.92C DF22#--*S--7.92C(28) (23.7) (25.7) DF22#--*P--7.92DSA(**) DF22#--*P--7.92DSA(**) (13.0) DF22--*RS/P--7.92C DF22B/C---*RS/P--7.92 (47.55) (43.55) DF22B/C--*RS/P--7.92 DF22B/C--*RS/P--7.92 ●In-line Double-row socket to In-line Double-row Plug (Panel mount type) Connection DF22B#--4DS--7.92C (47.55) (43.55) DF22A#--*EP--7.92C DF22#--4DEP--7.92C DF22B#--*S--7.92C DF22C#--*S--7.92C DF22B/C--*RS/P--7.92 DF22B/C--*RS/P--7.92 ●In-line Double-row socket to In-line Double-row Plug Connection (43.55) DF22B#--4DS--7.92C DF22A#--4DEP--7.92C DF22C#--4DS--7.92C (43.55) DF22C#--4DS--7.92C (23.3) DF22#--4DEP--7.92C (43.55) DF22#--*S--7.92C(28) DF22--RS/P--7.92 DF22B/C--*RS/P--7.92 (22.1) (43.55) DF22A#--*EP--7.92C DF22B#--*S--7.92C DF22C#--*S--7.92C (14.2) DF22#--*EP--7.92C (44.55) (40.55) (14.2) DF22#--*EP--7.92C DF22#--*S--7.92C(28) (22.1) (44.55) (40.55) ●Socket to In-line Plug Connection (13.0) ●Socket to In-line Plug (Panel mount type) Connection (23.3) Nov.1.2016 Copyright Jan.1.2017 Copyright 2017 2016 HIROSE HIROSE ELECTRIC ELECTRIC CO., CO., LTD. LTD. All All Rights Rights Reserved. Reserved. (31.6) (29.6) (13.5) DF22--/1RS/P--7.92 DF22B#--1S--7.92C DF22C#--1S--7.92C (12.25) (12.45) DF22A#--4DEP--7.92C 11 DF22 Series●7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) BTools Part No. HRS No. Applicable Contacts CM-105C 901-0001-0 DF22/DF22A-1416SCF/PCF/SCFA AP105-DF22-1416 901-4576-7 DF22-1416SCF/PCF/SCFA/PCFA AP105-DF22A-1416 901-4578-2 DF22A-1416SCF/PCF/SCFA AP109A-DF22-1416 901-4579-5 DF22-1416SCF/PCF/SCFA/PCFA Automatic AP109A-DF22A-1416 901-4580-4 DF22A-1416SCF/PCF/SCFA/PCFA AP109A-DF22A-1012 901-4582-0 DF22A-1012SCF/SCFA CHS893800H-UP DF22-1416SCF/DF22-1416PCF Applicator manufactured by CHS893900H-UP DF22A-1416SCF/DF22A-1416PCF JAPAN AUTOMATIC MACHINE QHS895800H-UP DF22A-1012SCF HT104/DF22-1416 550-0285-0 DF22-1416SC/PC Manual Crimp tools HT104/DF22A-1416 550-0286-2 DF22A-1416SC/PC HT103/DF22A-1012 550-0288-8 DF22A-1012SC Note 1 : When crimping contact DF22A-1012SCF use a press with 3.5 ton min. Note 2 : AP109A type applicators cannot be used with the CM-105C press. Note 3 : Any problems that occur from using tools other than those specified by Hirose, are not covered by warranty. Note 4 : Applicator manufactured by JAPAN AUTOMATIC MACHINE (J.A.M.). Please access to HP of J.A.M., if you make inquiries about the applicator or crimp defect. (URL : http://www.jam-net.co.jp) Note 5 : Please follow the "Crimping quality standards" and "Table of crimping conditions" when crimping contacts. Nov.1.2016 Copyright Jan.1.2017 Copyright 2017 2016 HIROSE HIROSE ELECTRIC ELECTRIC CO., CO., LTD. LTD. All All Rights Rights Reserved. Reserved. Type Powered by TCPDF (www.tcpdf.org) Item Press unit Applicators are used in automatic crimping machines manufactured by Hirose Electric Applicators are used in automatic crimping machines manufactured by other companies BContact Extraction ■ Contact extraction tool : Flat-bladed screwdriver, 1.4mm blade width ■ Intended crimp Contacts : DF22-1416SC(F), DF22-1416SCFA, DF22A-1416SC(F), DF22A-1416SCFA, DF22A-1012SC(F), DF22A-1012SCFA, DF22-1416PC(F), DF22-1416PCFA, and DF22A-1416PC(F) ■ Work Method (1) 1. Refer to the drawing No. 1. Insert Housing CrossFlat-bladed screwdriver correct size screwdriver in the Sectional Diagram insulator against the molded-in lance. Deflect the lance as shown. (2) Molded-in lance 2. Assure that the lance is deflected to release the contact and pull- out wire with the terminated contact. Caution There are parts on the crimp contact that can cause injuries, please use caution when unmating the contacts. BPrecautions ●The connector could be damaged if it is pulled out forcibly. When it is hard to pull out, push it in slightly first and then depress the lock and un- mate. ●When thick, short sections of wire are used, the connector could be deformed due to the force of the wires’ position. Route cables in such a way that they do twist when being installed. ●Incomplete insertion of the contact can be prevented by mounting a retainer; however, mounting of a retainer might not be possible when the contact protrudes beyond the socket. Insert the contact securely and then mount the retainer. ●Please refer to the documents "Cable assembly Procedure", "Crimp condition" and "Crimp quality standards" for the cable assembly procedures. ●Please refer to the "Mating/Unmating Operation Instruction Manual" for the connector operation. ●Please refer to the "Nylon Connector Guide" for handling instructions. BCurrent Ratings The current rating listed in the catalog indicates the allowable current per contact. However, in applications requiring current transmission through all the contacts, about one-third of the listed rating should be applied. When the current rating for the connector is 3A, and the allowable current of the conductor being used is 1A, then rating of 1A will be used for the entire assembly. The connectors should not be mating / unmating when the electrical current is being applied. Hot swap should not be performed. BUsage Environment Please contact us about use in equipment that is subjected to repetitive high temperature and low temperature environmental conditions. ® 12 2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN TEL: +81-45-620-3526 Fax: +81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use. The contents of this catalog are current as of date of 01/2016. Contents are subject to change without notice for the purpose of improvements.