Panel Mount Power Supply 5V 35W 1Phase Features RoHS compliant 2 years warranty Universal AC input Overload protection Efficiency> 79% Typ. Over voltage protection Expected life time: 10 years Over temperature protection Ease of wire connection to Terminals Full aluminum casing for lightweight and corrosion resistant handling Model No. PMC 5V 35W 1AA Weight: 0.18kg Size: 98 mm X 97 mm X 38 mm (H x W x D) Description The new Panel Mount Power Supply is the latest offering from one of the world’s largest power supply manufacturers and solution providers - Delta. The product range offers a nominal output voltage of 5V, a wide temperature range from -10°C to +70°C and a highly dependable minimum holdup time. The state-ofthe-art design is made to withstand harsh industrial environments. What makes the product stands out from the crowd is its lightweight full aluminum body design which can withstand shock and vibration according to IEC60068-2. Delta’s Panel Mount Power Supply also offers overvoltage and overload protection. Using a wide input voltage range design, it is compatible worldwide. The input also includes DC operating voltage from 120-375Vdc. Best of all, this excellent design and quality does not come with a big price tag. INPUT SPECIFICATION Input Voltage (Nominal) Input Voltage range Input Frequency (Nominal) Input Frequency range DC Input Voltage (Nominal) DC Input Voltage Range Input Current Efficiency Inrush current (Cold Start) Leakage Current 100 - 240Vac 85 - 264Vac 50 - 60Hz 47 - 63Hz 125 - 250Vdc 120 - 375Vdc < 0.9A @ 115Vac, < 0.8A @ 230Vac > 79% @ 115Vac & 230Vac < 30A @ 115Vac, < 60A @ 230Vac < 1mA @ 240Vac OUTPUT SPECIFICATION Output Voltage (Nominal) Output Voltage Tolerance Output Voltage Adjust Range Line Regulation Load Regulation Residual Ripple (PARD), 20MHz BW Output Current (Nominal) Power Derating above 50°C Rise Time Start-Up Time Hold-Up Time Dynamic Response (Overshoot & Undershoot O/P Voltage) Startup with capacitive loads www.DeltaPSU.com 5 Vdc +/- 2% (Initial set point tolerance) 4.75 – 5.5 Vdc < 0.5% Typical @ 85 to 264Vac input, 100% load < 1% Typical @ 85 to 264Vac input, 0 to 100% load < 70mVpp (25°C) 7.0 A Derated Linearly 2.5% / °C < 30 ms @ nominal input, 100% load (25°C) < 2500 ms @ nominal input, 100% load (25°C) > 15ms @ 115Vac, > 80ms @ 230Vac (100% load, 25°C) +/-5% @ 0% - 100% load 6,600µF @ nominal input & nominal O/P voltage 5V (25°C) 1 Panel Mount Power Supply 5V 35W 1Phase Device Description Description (Fig.1) 1) Input & Output terminal block connector 2) DC Voltage adjustment potentiometer 3) DC OK control LED (green) Mechanical Drawing MECHANICAL SPECIFICATION Dimension Weight Cooling System Input & Output Terminal Output Indicator Casing www.DeltaPSU.com 98 mm X 97 mm X 38 mm (H x W x D) 0.18kg Convection Terminal Block with screw M3.5 x5 pins (rated 300VAC, 20A) Green LED (DC OK) Aluminum 2 Panel Mount Power Supply 5V 35W 1Phase www.DeltaPSU.com 3 Panel Mount Power Supply 5V 35W 1Phase PROTECTION 6.5V +10%/-10%, SELV output, Hicc-up Mode, Non-Latching (Auto recovery). > 120% of rated load current, Hicc-up Mode, Non-Latching (Auto recovery). < 75°C Ambient Temp@ 100% load. Non-Latching (Autorecovery). Over Voltage Protection Over Load, Over Current Protection Over Temperature Protection Hicc-up Mode, Non-Latching, (Auto-recovery when the fault is removed). Short Circuit Protection Over Load Protection Over Voltage Protection The Power Supply is provided with an overload The Power Supply has an overvoltage protection (OVP) protection (OLP/OCP) function which protects the power and is activated when the power supply feedback circuit supply fails. The output voltage will not be > 6.5V +/-10% under from possible damage by over current. Additionally power supply also has over temperature any Line/Load and operating ambient temperature. protection (OTP) in case the over load condition persists The Power Supply does not shut down but goes into for a longer duration and is below the overload trigger Hiccup mode (Auto-Recovery) which is 6.5V +/- 10%. point but > 100% load. Typically the over load current The output voltage will recover back to 5Vdc once the (IOL) is > ISURGE (120%) output voltage will start drooping fault is removed down when the power supply reaches max power limit and will run into bouncing mode when the output reaches Short Circuit Protection UVLO (under voltage point). The output voltage will The Power Supply also has a short circuit protection recover automatically when the overload condition is which is in line with the overload protection and removed. activates whenever there is a short across the output voltage, output goes in bouncing mode and remains Over Temperature Protection until the fault is removed. The Power Supply has an over temperature protection (OTP). This is activated when the overload condition persists for an extended duration and the output current is below the overload trigger point but >100% load. In the event of a higher ambient operating condition at 100% load, the Power Supply will run into OTP when the ambient temperature is > 55°C. When activated, the output voltage will go into bouncing mode until the operating ambient temperature drops to 50°C or output capacity is reduced as recommended in the graph. www.DeltaPSU.com 4 Panel Mount Power Supply 5V 35W 1Phase Derating Curve Note 1. Do not use the power supply in areas outside the shaded portion as shown in the above graph, internal parts may occasionally deteriorate or be damaged. 2. For the power derating refer above graph ambient temperature > 50°C, the output capacity has to be reduced by 2.5% per Kelvin increase in temperature. If the output capacity is not reduced when Amb > 50°C device will run into thermal protection by switching off i.e. device will go in bouncing mode and will recover when Amb is lowered or load is reduced as far as necessary to keep device in working condition. 3. If the power supply has to be mounted in any other direction please contact your service provider. 4. In order for the device to function in the manner intended, it is also necessary to observe lateral spacing of 20 mm to other modules. 5. Depending on the ambient temperature and load of the device, the temperature of the housing can become very high! www.DeltaPSU.com 5 Panel Mount Power Supply 5V 35W 1Phase Over Load Protection * Typically the over load current (IOL) is > ISURGE (120%) output voltage will start drooping down when the power supply reaches max power limit and will run into bouncing mode when the output reaches UVLO (under voltage point). The output voltage will recover automatically when the overload condition is removed. Over Voltage Protection The Power Supply does not shut down but goes into Hiccup mode (Auto-Recovery) which is 6.5V +/- 10%. The output voltage will recover back to 5Vdc once the fault is removed www.DeltaPSU.com 6 Panel Mount Power Supply 5V 35W 1Phase ENVIRONMENT Ambient temperature (Operating) Operating Humidity Ambient temperature (Storage) Altitude (Operating) Shock Test Vibration (Non-Operating) Bump MTBF Expected Cap Life Time Material and Parts Degree of protection Class of protection Pollution degree -10°C to +50°C, with operation to 70°C possible with a linear derating to half power from 50°C to 70°C. < 95%RH -25°C to 85°C 3,000 Meters IEC60068-2-27, 30G (300m/s2) IEC60068-2-6, 10Hz to 150Hz @ 50m/s2 (5G peak) for all X, Y, Z direction IEC60068-2-29, 11ms/ 10gn > 700,000 hrs, as per BELL CORE STD or IEC61709 Tested at 115Vac & 230Vac input, 100% load, 25°C ambient 10 years (115Vac & 230Vac, 50% load and 40°C ambient). RoHS directive, WEEE directive IPX0 Class I with PE connection 2 Inrush Current Output Voltage Adjust Inrush Current is the first surge current seen on the The 5 VDC connection is made using the "+" and "–" screw input side when AC input is applied to the power connections. At the time of delivery, the output voltage is 5 supply. It is the first pulse captured; see a typical V DC. The output voltage can be set from 4.75 to 5.5 VDC picture for the inrush current as seen in the power on the potentiometer seen as Adjust on the front panel of supply. each power supply. Start Up Time Dynamic Load Start up time is measured from the point AC input is applied and the o/p voltage reaches within 90% of its The Power Supply is capable of dynamic output set value. See picture below for a typical start up time voltage load change from 2% to 100% within +/-5% characteristic of a power supply. regulation limits. See picture below on the dynamic behavior the Power Supply. Rise Time Rise time is the time needed for o/p voltage to rise from 10% of its set value to 90% of its set value. See the picture below for a typical rise time measurement in a power supply. Hold Up Time Hold-up time is the duration which output voltage retains regulation while AC input collapses. Picture below is a typical hold-up time characteristic. www.DeltaPSU.com 7 Panel Mount Power Supply 5V 35W 1Phase Hold Up Time * Hold-up time is the duration which output voltage retains regulation while AC input collapses Dynamic Load * The power supply is capable of dynamic change of load from 0% to 100% with o/p voltage within +5% of regulation limits. www.DeltaPSU.com 8 Panel Mount Power Supply 5V 35W 1Phase Redundancy Operation with ORing Diode *See the figure for a typical Redundant/Parallel operation of PSU using PMC series power supplies. The 2 power supplies PSU1 & PSU 2 are connected thru a twin diode where Anode1 A1 is connected to the +Ve i.e. 5V of PSU1 and Anode2 A2 is connected to the +Ve i.e. 5V of PSU2 and the output ground GND are shorted together. The output of these 2 power supplies PSU1 & PSU2 is drawn from the Cathode K of the twin diode thus making the power supply work in Redundant/Parallel operation. www.DeltaPSU.com 9 Panel Mount Power Supply 5V 35W 1Phase SAFETY STANDARDS /EMC SAFETY STANDARD EMI FCC Title 47, Class B / EN55022, CISPR22, CLASS B EMS EN 61000-4-2 1) Electrostatic Discharge Standard (ESD) EN 61000-4-3 1) Radiate Field Immunity EN 61000-4-4 1) Fast transients (Burst Immunity) IEC 61000-4-5 1) Surge voltage Immunity CCC SIQ to EN60950-1, UL/cUL Recognize to UL 60950-1 asd CSA C22.2 no. 60950-1 CE EMC and Low Voltage directive CB test certificate and report to IEC60950-1 EN 61000-4-6 1) Conducted Immunity EN 61000-4-8 1) Power frequency magnetic field EN 61000-4-11 2) Voltage dips IEC 61000-4-12 1) Low Energy Pulse Test (Ring Wave) Galvanic Isolation : Input / output type test/routine test : Input / PE type test/routine test : output / PE type test/routine test : LEVEL 4 Criteria A Air Discharge : 15 KV Contact discharge : 8 KV LEVEL 3 Criteria A 80MHz - 1GHz / 10V/M with 1kHz tone / 80% modulation. LEVEL 3 Criteria A 2 KV4) LEVEL 3 Criteria A Common Mode : 2 KV3) Differential Mode : 1 KV4) LEVEL 3 Criteria A 150KHz - 80MHz / 10Vrms. LEVEL 3 Criteria A 10A/Meter Input 100% dip 1 cycle, Main Buffering > 20ms, Self Recoverable LEVEL 3 Criteria A Common Mode : 2 KV3) Differential Mode : 1 KV4) 3.0 KVac/ 1.5 KVac/ 500Vac/ 1) Criterion A: Normal operating behavior within the defined limits. 2) Criterion B: Temporary impairment to operational behavior that is corrected by the device itself. 3) Symmetrical: Conductor to conductor. 4) Asymmetrical: Conductor to ground. Delta RoHS Compliant Restriction of the usage of hazardous substances The European directive 2002/95/EC limits the maximum impurity level of homogeneous materials such as lead, mercury, cadmium, chrome6+, polybrominated flame retardants PBB and PBDE for the use in electrical and electronic equipment. RoHs is the abbreviation for “Restriction of the use of certain hazardous substances in electrical and electronic equipment”. All items in the catalog conform to this standard. PFC –Norm EN 61000-3-2 Line Current harmonic content Typically, the input current waveform is not sinusoidal due to the periodical peak charging of the input capacitor. In industrial environment, complying with EN 61000-3-2 is only necessary under special conditions. Complying to this standard can have some technical drawbacks, such as lower efficiency as well as some commercial aspects such as higher purchasing costs, Frequently, the user does not profit form fulfilling this standard, therefore, it is important to know whether it is mandatory to meet this standard for a specific application. www.DeltaPSU.com 10