CJ (ACJ) SUPER MINIATURE PC BOARD TYPE AUTOMOTIVE RELAY RoHS compliant CJ RELAYS (ACJ) FEATURES TYPICAL APPLICATIONS • Smallest in its class, it is extremely compact at approx. 2/3 the size of previous products. Compared to our previous miniature type CT relay, both the 1 Form C and 10-pin and 8-pin twin types take up approx. twothirds the space and volume. This makes them ideal for relay unit miniaturization. • Compact and high-capacity 25 A load switching High capacity control is possible while being compact and capable of motor lock load switching at 25 A, 14 V DC. • Pin in Paste* compatible model added Models compatible with the recently increasing Pin in Paste technique (reflow solder mounting) have been added. Pin in Paste compatible models are the flux tight type. * The Pin in Paste method may sometimes be referred to as THR (Through-hole Reflow). • Environmental protection specifications Cadmium-free contacts and use of leadfree solder are standard. Environmental pollutants are not used. • Powered windows • Automatic door locks • Electrically powered mirrors • Powered sunroofs • Powered seats • Lift gates • Smart J/B related products, etc. TYPES Contact arrangement Nominal coil voltage 1 Form C 1 Form C × 2 (8 terminal) 12 V DC 1 Form C × 2 (10 terminal) Part No. Pick-up voltage (at 20°C 68°F) Max.6.5 V DC (Initial) Max.7.2 V DC (Initial) Standard type ACJ1112 ACJ1212 Pin in Paste type ACJ1112P ACJ1212P Max.6.5 V DC (Initial) Max.7.2 V DC (Initial) ACJ2112 ACJ2212 ACJ2112P ACJ2212P Max.6.5 V DC (Initial) Max.7.2 V DC (Initial) ACJ5112 ACJ5212 ACJ5112P ACJ5212P Standard packing; Carton (tube): 70 pcs.; Case: 2,800 pcs. (1 Form C), Carton (tube): 40 pcs.; Case: 1,000 pcs. (8 terminal), Carton (tube): 35 pcs.; Case: 1,400 pcs. (10 terminal) RATING 1. Coil data Nominal coil voltage Pick-up voltage (at 20°C 68°F) Drop-out voltage (at 20°C 68°F) 12 V DC Max. 7.2 V DC (Initial) Max. 6.5 V DC (Initial) Min. 1.0 V DC (Initial) Min. 0.8 V DC (Initial) Nominal operating current [±10%] (at 20°C 68°F) Coil resistance [±10%] (at 20°C 68°F) Nominal operating power (at 20°C 68°F) Usable voltage range* 53.3 mA 225Ω 640 mW 10 to 16 V DC 66.7 mA 180Ω 800 mW 9 to 16 V DC * Other usable voltage range types are also available. Please contact us for details. Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e ASCTB221E 201201-T CJ (ACJ) 2. Specifications Characteristics Contact Item Arrangement Contact resistance (Initial) Contact material Specifications 1 Form C, 1 Form C×2 N.O.: Typ7mΩ, N.C.: Typ10mΩ (By voltage drop 6 V DC 1 A) Ag alloy (Cadmium free) Standard type: Sealed type Pin in Paste type: Flux tight type N.O.: 20A 14V DC, N.C.: 10A 14V DC N.O.: 20 A for 1 hour, 30 A for 2 minutes (at 20°C 68°F) (when coil powered on one side) 640 mW (for pick-up voltage max. 7.2 V DC), 800 mW (for pick-up voltage max. 6.5 V DC) 1A 12V DC Protective construction Nominal switching capacity (resistive load) Max. carrying current (14V DC) Nominal operating power Min. switching capacity (resistive load)*1 Rating Initial insulation resistance Min. 100 MΩ (at 500 V DC) Between open contacts Between contacts and coil Operate time (at nominal voltage) Release time (at nominal voltage) 500 Vrms for 1 min. (Detection current: 10mA) 500 Vrms for 1 min. (Detection current: 10mA) Max. 10ms (at 20°C 68°F, excluding contact bounce time) (Initial) Max. 10ms (at 20°C 68°F, excluding contact bounce time) (Initial) Min. 100 m/s2 {10G} (Half-wave pulse of sine wave: 11ms; detection time: 10µs) Min. 1,000 m/s2 {100G} (Half-wave pulse of sine wave: 6ms) 10 Hz to 100 Hz, Min. 44.1m/s2 {4.5G} (Detection time: 10µs) 10 Hz to 500 Hz, Min. 44.1m/s2 {4.5G} Time of vibration for each direction; X, Y direction: 2 hours, Z direction: 4 hours Min. 107 (at 120 cpm) [Standard type] <Resistive load> Min. 105 (at nominal switching capacity, operating frequency: 1s ON, 9s OFF) <Motor load> N.O. side: Min. 2×105: at 25 A (inrush), 5 A (steady), 14 V DC; Min. 105: at 25 A 14 V DC (Motor lock) N.C. side: Min. 2×105: at 20 A 14 V DC (brake) (Operating frequency: 0.5s ON, 9.5s OFF) [Pin in Paste type] <Resistive load> Min. 105 (at nominal switching capacity, operating frequency: 1s ON, 9s OFF) <Motor load> N.O. side: Min. 105: at 25 A (inrush), 5 A (steady), 14 V DC; Min. 5×104: at 25 A 14 V DC (Motor lock) N.C. side: Min. 105: at 20 A 14 V DC (brake) (Operating frequency: 0.5s ON, 9.5s OFF) Ambient temperature: –40°C to +85°C –40°F to +185°F Humidity: 5% R.H. to 85% R.H. (Not freezing and condensing at low temperature) 6 cpm (at nominal switching capacity) 1 Form C type: approx. 3.5 g .12 oz, Twin type: approx. 6.5 g .23 oz Breakdown voltage (Initial) Electrical characteristics Shock resistance Mechanical characteristics Vibration resistance Functional Destructive Functional Destructive Mechanical Expected life Electrical Conditions for operation, transport and storage*2 Max. operating speed Conditions Mass Notes: *1. This value can change due to the switching frequency, environmental conditions, and desired reliability level, therefore it is recommended to check this with the actual load. *2. The upper operation ambient temperature limit is the maximum temperature that can satisfy the coil temperature rise value. Please refer to “Usage ambient condition” in CAUTIONS FOR USE OF AUTOMOTIVE RELAYS. Please inquire if you will be using the relay in a high temperature atmosphere (110°C 230°F). *3. Depends on connection conditions. Also, this does not guarantee repeated switching. We recommend that you confirm operation under actual conditions. * If the relay is used continuously for long periods of time with coils on both sides in an energized condition, breakdown might occur due to abnormal heating depending on the carrying condition. Therefore, please inquire when using with a circuit that causes an energized condition on both sides simultaneously. REFERENCE DATA 1-(1). Coil temperature rise (at room temperature) 1-(2). Coil temperature rise (at 85°C 185°F) Sample: ACJ1212, 3pcs Measured portion: Inside the coil Contact carrying current: 10A, 15A, 20A Ambient temperature: 85°C 185°F Sample: ACJ2212, 3pcs Measured portion: Inside the coil Contact carrying current: 10A, 15A, 20A Ambient temperature: 25°C 77°F 200 200 180 180 180 160 140 120 20A 100 15A 10A 80 160 140 120 100 20A 80 15A 10A 60 60 40 40 20 20 0 12 14 16 0 Coil applied voltage, V ASCTB221E 201201-T Panasonic Corporation Temperature rise, °C 200 Temperature rise, °C Temperature rise, °C Sample: ACJ1212, 3pcs Measured portion: Inside the coil Contact carrying current: 10A, 15A, 20A Ambient temperature: 25°C 77°F 1-(3). Coil temperature rise (at room temperature) 160 140 20A 120 100 15A 80 10A 60 40 20 12 14 16 Coil applied voltage, V Automation Controls Business Unit 0 12 14 16 Coil applied voltage, V industrial.panasonic.com/ac/e CJ (ACJ) 1-(4). Coil temperature rise (at 85°C 185°F) 1-(5). Coil temperature rise (at room temperature) 1-(6). Coil temperature rise (at 85°C 185°F) Sample: ACJ5212, 3pcs Measured portion: Inside the coil Contact carrying current: 10A, 15A, 20A Ambient temperature: 85°C 185°F Sample: ACJ5212, 3pcs Measured portion: Inside the coil Contact carrying current: 10A, 15A, 20A Ambient temperature: 25°C 77°F 200 200 180 180 180 160 140 120 20A 100 15A 80 10A Temperature rise, °C 200 Temperature rise, °C 160 140 20A 120 15A 100 10A 80 160 140 120 100 20A 80 15A 10A 60 60 60 40 40 40 20 20 20 0 0 12 14 16 14 0 16 12 Coil applied voltage, V Coil applied voltage, V 2-(1). Electrical life test (Motor free) Pick-up and drop-out voltage, V No. 1 side 0.5s 0.5s 5s 10s (1 cycle) 50 Contact welding: 0 time Miscontact: 0 time 8 Pick-up voltage Max. X Min. 6 Drop-out voltage Max. X 4 N.C. side N.O. side 40 30 20 Max. Max. X(N.C.) X(N.O.) Min. Min. Min. 10 2 0 10 20 No. of operations, × 10 14V DC 16 Change of contact resistance 10 Circuit 14 Coil applied voltage, V Change of pick-up and drop-out voltage Sample: ACJ2212, 3pcs Load: Inrush current: 25A/Steady current: 5A, Power window motor actual load (free condition) Tested voltage: 14V DC Switching frequency: ON 0.5s, OFF 9.5s Switching cycle: 2×105 Ambient temperature: Room temperature No. 2 side 12 Contact resistance, mΩ Temperature rise, °C Sample: ACJ2212, 3pcs Measured portion: Inside the coil Contact carrying current: 10A, 15A, 20A Ambient temperature: 85°C 185°F 0 0 4 10 20 No. of operations, × 104 M P/W motor (free condition) Load current waveform Inrush current: 25A, Steady current: 6A, Brake current: 13A 10A 100ms Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e ASCTB221E 201201-T CJ (ACJ) 2-(2). Electrical life test (Motor lock) Change of pick-up and drop-out voltage Sample: ACJ2212, 3pcs Load: Steady current: 25A, Power window motor actual load (lock condition) Tested voltage: 14V DC Switching frequency: ON 0.5s, OFF 9.5s Switching cycle: 105 Ambient temperature: Room temperature No. 1 side 0.5s 0.5s 5s 10s (1 cycle) 50 Contact welding: 0 time Miscontact: 0 time 8 Pick-up voltage Max. X Min. 6 Drop-out voltage Max. X Min. 4 N.C. side N.O. side 40 30 20 Max. Max. X(N.O.) X(N.C.) Min. Min. 10 2 0 5 10 No. of operations, × 10 14V DC Contact resistance, mΩ Pick-up and drop-out voltage, V 10 Circuit No. 2 side Change of contact resistance 0 0 5 10 No. of operations, × 104 4 M P/W motor (lock condition) Load current waveform Current value: 25A 10A 100ms DIMENSIONS (mm inch) The CAD data of the products with a 1. Twin type (8-pin) CAD Data mark can be downloaded from: http://industrial.panasonic.com/ac/e External dimensions CAD Data 12.2 .480 PC board pattern (Bottom view) 13.7 .539 4.5 .177 2.0 .079 4.5 .177 13.5 .531 0.4 .016 Max. 1.0 Max. .039 2-1.5 dia. 2-.059 dia. 3.5 .138 A* 6.5 .256 2-1.5 dia. 4.0 4-1.0 dia. 2-.059 dia. .157 4-.039 dia. 10.45 .411 Pre-soldering (all terminals) 2-1.0 2-.039 4.5 .177 2.0 .079 4.5 .177 0.8±0.3 .031±.012 Tolerance: ±0.1 ±.004 4-0.6 Sealed by epoxy resin 4-.024 4-0.25 4-.010 Schematic (Bottom view) NC COIL COM NO COIL COM 2-1.2 6.5 2-.047 .256 2-0.6 4.0 2-.024 .157 10.45 .411 2-0.32 2-.013 Dimension: Max. 1mm .039 inch: 1 to 3mm .039 to .118 inch: Min. 3mm .118 inch: Tolerance ±0.1 ±.004 ±0.2 ±.008 ±0.3 ±.012 * Dimensions (thickness and width) of terminal is measured before pre-soldering. Intervals between terminals is measured at A surface level. ASCTB221E 201201-T Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e CJ (ACJ) 2. Twin type (8-pin) Pin in Paste type External dimensions 12.2 .480 CAD Data PC board pattern (Bottom view) 13.7 .539 4.5 .177 2.0 .079 4.5 .177 Vent 13.8 .543 0.7 .028 Max. 1.0 Max. .039 A* 2-1.5 dia. 2-.059 dia. 3.2 .126 6.5 .256 2-1.5 dia. 4-1.0 dia. 2-.059 dia. 4.0 4-.039 dia. .157 10.45 .411 Pre-soldering (all terminals) 2-1.0 2-.039 Tolerance: ±0.1 ±.004 Sealed by epoxy resin Schematic (Bottom view) 4-0.25 4-.010 4.5 .177 2.0 .079 4.5 .177 2-1.2 6.5 2-.047 .256 2-0.6 2-.024 0.8±0.3 .031±.012 Dimension: Max. 1mm .039 inch: 1 to 3mm .039 to .118 inch: Min. 3mm .118 inch: 4-0.6 4-.024 4.0 .157 10.45 .411 2-0.32 2-.013 NC COIL COM NO COIL COM Tolerance ±0.1 ±.004 ±0.2 ±.008 ±0.3 ±.012 * Dimensions (thickness and width) of terminal is measured before pre-soldering. Intervals between terminals is measured at A surface level. 3. Twin type (10-pin) Standard type External dimensions 12.2 .480 CAD Data PC board pattern (Bottom view) 14.4 .567 0.4 .016 Max. 1.0 .039 A surface level Pre-soldering (all terminals) 4-0.6 4-0.6 Sealed by epoxy resin 4-.024 4-.024 4-0.25 4-.010 4-1.0 4-.039 Tolerance: ±0.1 ±.004 Schematic (Bottom view) 2.7 .106 7.2 .283 4.5 .177 2-1.2 2-.047 Dimension: Max. 1mm .039 inch: 1 to 3mm .039 to .118 inch: Min. 3mm .118 inch: Tolerance ±0.1 ±.004 ±0.2 ±.008 ±0.3 ±.012 External dimensions 12.2 .480 CAD Data 3.2 .126 3.6 .142 Panasonic Corporation NC NO COIL COM 4-1.0 dia. 4-.039 dia. 2-1.5 dia. 2-.059 dia. 4.5 .177 7.2 2.7 .283 .106 7.2 .283 3.6 .142 4.5 .177 0.3 4.0 .012 .15710.45 .411 Tolerance: ±0.1 ±.004 4.5 .177 7.2 .283 3.6 0.3 .142 .012 1.65 .065 4.0 2-0.32 0.8 .157 2-.013 10.45 .031 .411 COM 3.6 .142 A surface level Pre-soldering (all terminals) 4-0.6 4-0.6 Sealed by epoxy resin 4-.024 4-.024 4-0.25 4-.010 7.2 .283 COIL 4-1.5 dia. 4-.059 dia. 0.7 .028 4-1.0 4-.039 NC NO PC board pattern (Bottom view) 14.4 .567 Vent 13.8 .543 Max. 1.0 .039 4.5 .177 0.3 4.0 .012 .15710.45 .411 4.5 .177 7.2 .283 3.6 0.3 .142 .012 1.65 .065 4.0 2-0.32 0.8 .157 2-.013 10.45 .031 .411 7.2 2.7 .283 .106 7.2 .283 3.6 .142 3.5 .138 4. Twin type (10-pin) Pin in Paste type 4.5 .177 3.6 .142 13.5 .531 3.6 .142 4-1.0 dia. 4-.039 dia. 2-1.5 dia. 2-.059 dia. 4-1.5 dia. 4-.059 dia. Schematic (Bottom view) 2.7 .106 4.5 .177 2-1.2 2-.047 Dimension: Max. 1mm .039 inch: 1 to 3mm .039 to .118 inch: Min. 3mm .118 inch: Automation Controls Business Unit Tolerance ±0.1 ±.004 ±0.2 ±.008 ±0.3 ±.012 industrial.panasonic.com/ac/e NC NO COIL COM NC NO COIL COM ASCTB221E 201201-T CJ (ACJ) 5. Slim 1 Form C Standard type External dimensions 12.2 .480 CAD Data 2-1.5 dia. 2-.059 dia. 7.2 .283 13.5 .531 0.4 .016 Max. 1.0 Max. .039 PC board pattern (Bottom view) 4.5 .177 3.6 .142 A surface level 0.3 .012 4.0 .157 1.5 dia. .059 dia. 10.45 .411 3.5 .138 Tolerance: ±0.1 ±.004 Pre-soldering (all terminals) 2-0.6 2-.024 2-0.6 Sealed by epoxy resin 2-1.0 2-.024 2-0.25 2-.010 2-.039 3.6 0.3 .142 .012 1.65 .065 0.8 .031 4.5 .177 4.0 .157 6. Slim 1 Form C Pin in Paste type 0.32 .013 10.45 .411 1.2 .047 Schematic (Bottom view) Dimension: Max. 1mm .039 inch: 1 to 3mm .039 to .118 inch: Min. 3mm .118 inch: 12.2 .480 2-1.5 dia. 2-.059 dia. 0.3 .012 0.7 .028 3.2 .126 A surface Pre-soldering (all terminals) level 2-0.6 2-.024 2-0.6 Sealed by epoxy resin 2-1.0 2-.024 2-0.25 2-.010 2-.039 4.5 .177 4.0 .157 0.32 .013 10.45 .411 1.2 .047 COM Dimension: Max. 1mm .039 inch: 1 to 3mm .039 to .118 inch: Min. 3mm .118 inch: 2-1.0 dia. 2-.039 dia. 4.5 .177 3.6 .142 Vent 3.6 0.3 .142 .012 1.65 .065 0.8 .031 COIL PC board pattern (Bottom view) 7.2 .283 13.8 .543 Max. 1.0 Max. .039 NC NO Tolerance ±0.1 ±.004 ±0.2 ±.008 ±0.3 ±.012 External dimensions CAD Data 2-1.0 dia. 2-.039 dia. 4.0 .157 1.5 dia. .059 dia. 10.45 .411 Tolerance: ±0.1 ±.004 Schematic (Bottom view) Tolerance ±0.1 ±.004 ±0.2 ±.008 ±0.3 ±.012 NC NO COIL COM For Cautions for Use. ASCTB221E 201201-T Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e