HAE200W HAE200W SERIES HALF-BRICK DC-DC CONVERTER 4:1 ULTRA WIDE INPUT RANGE UP TO 240Watts FEATURES APPLICATIONS • NO MINIMUM LOAD REQUIRED • 2250VDC INPUT TO OUTPUT BASIC INSULATION • SAFETY MEETS UL60950-1, EN60950-1, IEC60950-1, & EN50155 • CE MARKED • COMPLIANT TO RoHS II & REACH 2250VDC ISOLATION REMOTE CONTROL UVP • RAILWAY SYSTEM • WIRELESS NETWORK • TELECOM/DATACOM • INDUSTRY CONTROL SYSTEM • DISTRIBUTED POWER ARCHITECTURES • SEMICONDUCTOR EQUIPMENT OCP SCP OVP OTP SYNC TECHNICAL SPECIFICATION All specifications are typical at nominal input, full load and 25℃ otherwise noted Model Number HAE200-24S3P3W HAE200-24S05W HAE200-24S12W HAE200-24S15W HAE200-24S24W HAE200-24S28W HAE200-24S48W HAE200-48S3P3W HAE200-48S05W HAE200-48S12W HAE200-48S15W HAE200-48S24W HAE200-48S28W HAE200-48S48W HAE200-110S3P3W HAE200-110S05W HAE200-110S12W HAE200-110S15W HAE200-110S24W HAE200-110S28W HAE200-110S48W Input Range Output Voltage Output Current @Full Load Input Current @ No Load Efficiency Maximum Capacitor Load VDC 9 ~ 36 9 ~ 36 8.5 ~ 36 8.5 ~ 36 8.5 ~ 36 8.5 ~ 36 8.5 ~ 36 16.5 ~ 75 16.5 ~ 75 16.5 ~ 75 16.5 ~ 75 16.5 ~ 75 16.5 ~ 75 16.5 ~ 75 43 ~ 160 43 ~ 160 43 ~ 160 43 ~ 160 43 ~ 160 43 ~ 160 43 ~ 160 VDC 3.3 5 12 15 24 28 48 3.3 5 12 15 24 28 48 3.3 5 12 15 24 28 48 A 50 36 15 12 7.5 6.5 3.7 50 40 18 14 9 7.5 4.5 57 44 20 16 10 8.5 5 mA 25 30 30 30 35 40 45 20 20 20 20 20 25 25 10 10 10 10 10 15 15 % 87 90 89 90 90 90 89 88 91 90 91 90 91 90 87 89 89 90 89 90 89 µF 151000 72000 12500 8000 3100 2300 770 151000 80000 15000 9300 3700 2600 930 172000 88000 16600 10600 4100 3000 1000 PART NUMBER STRUCTURE HAE200 - 48 Series Name S 05 W - Input Output Output Voltage Quantity Voltage (VDC) (VDC) 24:8.5~36 S:Single 3P3:3.3 9~36 05:5 48:16.5~75 12:12 110:43~160 15:15 24:24 28:28 48:48 Input Range 4:1 P Y Ctrl and Pin Options SYNC pin Option C TH CASE pin Through hole Option type(1) :Negative logic, :NC :NC : Thread 0.200" pin length Y:SYNC pin C:CASE pin TH: No thread L:Negative logic, 0.145" pin length P:Positive logic, 0.200" pin length S:Positive logic, 0.145"pin length HS Assembly Option : No Heat-sink Heat-sink type: HS: Height H=0.45” vertical fin, 7G-0021A-F HS1: Height H=0.24” horizontal fin, 7G-0022A-F HS2: Height H=0.24” vertical fin, 7G-0023A-F HS3: Height H=0.45” horizontal fin, 7G-0024A-F (2) Terminal block type : T: Wall mounted (3) TF: Wall mounted with EMC filter TF1: Wall mounted with EMC filter can be connected to PE (3) (1) The module can’t equip Heat-sink with TH option. (2) No Y and C function for terminal block type, and terminal block type only for 0.200” pin length. (3) EMI filter meet EN55011, EN55022 Class A. 1 www.PDUKE.com 2014/4/30 HAE200W INPUT SPECIFICATIONS Parameter Conditions Operating input voltage range 24Vin(nom) 48Vin(nom) 110Vin(nom) 24Vin(nom) 48Vin(nom) 110Vin(nom) 24Vin(nom) 48Vin(nom) 110Vin(nom) Power up Remote ON/OFF 24Vin(nom) 48Vin(nom) 110Vin(nom) Start up voltage Shutdown voltage Start up time Constant resistive load Input surge voltage 1 second, max. Input filter (1) Remote ON/OFF 3.3 & 5Vout Others Referred to –Vin pin Negative logic DC-DC ON (Standard) DC-DC OFF Positive logic DC-DC ON (Option) DC-DC OFF Input current of Ctrl pin Remote off input current Sync pin signal (2) Ripple and noise Temperature coefficient Transient response recovery time Over voltage protection Over load protection Short circuit protection Conditions Low Line to High Line at Full Load No Load to Full Load Maximum output deviation is inclusive of remote sense % of Vout(nom) If remote sense is not being used, Sense pins should be connected to corresponding polarity OUTPUT pins. Measured by 20MHz bandwidth With a 1µF/25V X7R MLCC and a 22µF/25V POS-CAP 3.3Vout, 5Vout With a 1µF/25V X7R MLCC and a 22µF/25V POS-CAP 12Vout, 15Vout With a 4.7µF/50V X7R MLCC 24Vout, 28Vout With a 2.2µF/100V X7R MLCC 48Vout Isolation voltage 1 minute (Basic insulation) Isolation resistance Isolation capacitance Switching frequency Safety meets 500VDC 36 36 75 160 9 18 43 8.1 16.3 36.0 7.3 15.5 33.0 Unit VDC VDC VDC 75 75 -0.5 Min. ms 50 100 185 Pi type Short or 0 ~ 1.2VDC Open or 3 ~ 12 VDC Open or 3 ~ 12 VDC Short or 0 ~ 1.2VDC 1 3 5.6 Typ. -1.0 -0.1 -0.1 -20 VDC mA mA VDC Max. Unit +1.0 +0.1 +0.1 +10 10 % % % % % 75 100 200 300 mVp-p ℃ +0.02 %/ 250 µs 115 130 % 120 150 % Continuous, automatics recovery 200 Conditions Input to Output Input (Output) to Case Min. Typ. Max. 2250 1600 1 Unit VDC GΩ pF 225 250 kHz UL60950-1 EN60950-1 IEC60950-1 EN50155 Metal Aluminum base-plate with plastic case FR4 PCB Silicone (UL94 V-0) 105g (3.70oz) 2.961×105 hrs 2500 275 Case material 2 Max. 24 24 48 110 -0.02 25% load step change % of Vout(nom); Hiccup mode % of Iout rated; Hiccup mode GENERAL SPECIFICATIONS Parameter Base material Potting material Weight MTBF Typ. 9 8.5 16.5 43 -0.3 OUTPUT SPECIFICATIONS Parameter Voltage accuracy Line regulation Load regulation Voltage adjustability Remote sense Min. 24Vin(nom) and 48Vin(nom) 110Vin(nom) 24Vin(nom) and 48Vin(nom) MIL-HDBK-217F, Full load www.PDUKE.com 2014/4/30 HAE200W ENVIRONMENTAL SPECIFICATIONS Parameter Operating case temperature Over temperature protection Storage temperature range Conditions Min. Base-plate Typ. -40 Max. Unit ℃ ℃ ℃ +115 +120 Terminal block type Others Vertical direction by natural convection (20LFM) Module without assembly option Only mount on the iron base-plate Heat-sink type with 0.24" Height Heat-sink type with 0.45" Height Thermal impedance (3) -40 -55 +105 +125 6.1 2.8 5.1 4.6 Thermal shock Shock Vibration Relative humidity ℃/W MIL-STD-810F EN61373, MIL-STD-810F EN61373, MIL-STD-810F 5% to 95% RH EMC SPECIFICATIONS Parameter Conditions EMI (4) EN55011, EN55022 ESD Radiated immunity Fast transient (5) Surge (5) Conducted immunity EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Level Class A Class B Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Air ± 8kV and Contact ± 6kV 20V/m ± 2kV EN55024 ±2kV and EN50155 ±2kV 10Vr.m.s Note: 1. Input source impedance: The power modules will operate as specifications without external components, assuming that the source voltage has a very low impedance and reasonable input voltage regulation. Highly inductive source impedances can affect the stability of the power module. Since real-world voltage source has finite impedance, performance can be improved by adding external filter capacitor. The HAE200-24SW and HAE200-48SW recommended Nippon Chemi-con KY series, 100µF/100V. The HAE200-110SW recommended Ruby-con BXF series, 68µF/200V. 2. (1)Multiple HAE200W series module can be synchronized together simply by connecting the Sync pins together. Care should be taken to ensure the ground potential differences between modules are minimized. (2)In this configuration all of the modules will be synchronized to the highest frequency module. (3)Up to three modules can be synchronized using this technique. (4)More relevant information in datasheet. 3. (1)Thermal test condition with vertical direction by natural convection (20LFM). (2)The iron base-plate dimension is 19” X 3.5” X 0.063” (The height is EIA standard 2U). (3) The heat-sink is optional and P/N: 7G-0021A-F , 7G-0022A-F , 7G-0023A-F , 7G-0024A-F. Please refer to heat-sink selection guide. 4. The HAE200W series standard module meets EN55011, EN55022 Class A and Class B with external components. 5. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. The HAE200-24SW and HAE200-48SW recommended 2 pcs of aluminum electrolytic capacitor (Nippon Chemi-con KY series, 220µF/100V) to connect in parallel. The HAE200-110SW recommended 3 pcs of aluminum electrolytic capacitor (Ruby-con BXF series, 100µF/250V) to connect in parallel. 6. CASE GROUNDING Connecting four screw bolts to shield plane will help to reduce the EMI. 7. For further information, please contact with P-DUKE. CAUTION: This power module is not internally fused. An input line fuse must always be used. ： 120 120 100 100 100 80 DC/DC module only 100LFM 200LFM 300LFM 400LFM 500LFM Mount on 2U iron base-plate (dimension 19” X 3.5” X 0.063”) Natural convection (20LFM) Terminal block Natural convection (20LFM) 60 40 20 0 -40 -20 ℃ 100 20 96 90 90 84 78 72 16.5 24 30 ℃ 42 48 54 60 INPUT VOLTAGE(V) 66 72 75 HAE200-48S05W Efficiency vs. Input Voltage 60 Natural convection (20LFM) 100LFM 200LFM 300LFM 400LFM 500LFM 40 20 100 120 -40 -20 0 20 40 60 80 AMBIENT TEMPERATURE,TA( ) ℃ 100 120 HAE200-48S05W Derating Curve (Note 3) With 0.45” Height Heat-sink 84 78 72 Vin= 16.5V Vin= 24V Vin= 48V Vin= 75V 60 36 80 0 0 20 40 60 80 AMBIENT TEMPERATURE,TA( ) 66 Iout= 100% F.L Iout= 50% F.L Iout= 25% F.L 60 -20 HAE200-48S05W Derating Curve (Note 3) With 0.24” Height Heat-sink 96 66 Natural convection (20LFM) 100LFM 200LFM 300LFM 400LFM 500LFM 40 -40 EFFICIENCY(%) EFFICIENCY(%) 60 120 HAE200-48S05W Derating Curve (Note 3) 3 80 0 0 20 40 60 80 AMBIENT TEMPERATURE,TA( ) OUTPUT POWER(%) 120 OUTPUT POWER(%) OUTPUT POWER(%) CHARACTERISTIC CURVE 10 20 30 40 50 60 70 % of FULL LOAD 80 90 100 HAE200-48S05W Efficiency vs. Output Load www.PDUKE.com 2014/4/30 HAE200W MECHANICAL DRAWING HAE200-24S □□W, HAE200-48S□□W 1. All dimensions in inch (mm) 2. Tolerance :x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 3. Pin pitch tolerance ±0.01 (0.25) 4. Pin dimension tolerance ±0.004(0.1) 5. Mounting screws should always be used. 6. The screw locked torque: MAX 5.0kgf-cm/0.49N-m HAE200-110S PIN CONNECTION PIN DEFINE 1 -Vin 2 Case (option) 3 Ctrl 4 +Vin 5 -Vout 6 -Sense 7 Trim 8 +Sense 9 +Vout 10 Sync (option) DIAMETER 0.04 Inch 0.04 Inch 0.04 Inch 0.04 Inch 0.08 Inch 0.04 Inch 0.04 Inch 0.04 Inch 0.08 Inch 0.04 Inch EXTERNAL OUTPUT TRIMMING Output can be externally trimmed by using the method shown below. □□W (100 + ∆ % ) − (100 + 2 ∆ % ) k Ω V R U = OUT 1 . 225 ∆ % ∆% 100 RD = − 2 k Ω ∆% 1. All dimensions in inch (mm) 2. Tolerance :x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 3. Pin pitch tolerance ±0.01 (0.25) 4. Pin dimension tolerance ±0.004(0.1) 5. Mounting screws should always be used. 6. The screw locked torque: MAX 3.5kgf-cm/0.34N-m HEAT-SINK TYPE OPTIONS Vertical Fin Orientation, Suffix:-HS, -HS2 Horizontal Fin Orientation, Suffix:-HS1, -HS3 HS: Height H=0.45” vertical fin, 7G-0021A-F HS1: Height H=0.24” horizontal fin, 7G-0022A-F HS2: Height H=0.24” vertical fin, 7G-0023A-F HS3: Height H=0.45” horizontal fin, 7G-0024A-F 1. All dimensions in inch (mm) 2. Tolerance :x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) TERMINAL BLOCK TYPE OPTION Wall mounted, Suffix: -T Terminal block type Weight Dimensions Through hole (W×L) Wall mounted with EMC Filter, Suffix: -TF -T Wall mounted with EMC Filter, Suffix: -TF1 (Can be connected to PE -TF 235g (8.29oz) 280g (9.88oz) ) -TF1 287g (10.12oz) 3.35 x 2.40 x 1.27 inch (85.0 x 61.0 x 32.3 mm) 3.35 x 2.40 x 1.47 inch (85.0 x 61.0 x 37.3 mm) 3.35 x 2.40 x 1.53 inch (85.0 x 61.0 x 38.8 mm) 2.126 x 3.071 inch (54.00 x 78.00 mm), 4- 0.17 inch ( 4.3mm) ψ ψ For further information, please contact with P-DUKE. 4 www.PDUKE.com 2014/4/30