Vicor MP028T036M12AL Prm regulator 28 vdc input Datasheet

MIL-COTS
MP028F036M12AL
PRMTM
Regulator
28 Vdc Input
• Vin range 16 – 50 Vdc
• Adaptive Loop feedback
• High density – 407 W/in3
• ZVS buck-boost regulator
• Small footprint – 108 W/in2
• 1.3 MHz switching frequency
• Low weight – 0.5 oz (15 g)
• 95% efficiency
• Surface-mount or Through-Hole
package
• -55˚C to 125˚C operation (Tj)
Product Description
Vin = 16 – 50 V
Vf = 26 – 50 V
Pf = 120 W
If = 3.3 A
Absolute Maximum Ratings
The V•I ChipTM Pre-Regulator Module is a very efficient
non-isolated regulator capable of both boosting and
bucking a wide range input voltage. It is specifically
designed to provide a controlled Factorized Bus
distribution voltage for powering downstream V•I Chip
Voltage Transformation Modules — fast, efficient,
isolated, low noise Point-of-Load (POL) converters. In
combination, PRMs and VTMsTM form a complete
DC-DC converter subsystem offering all of the unique
benefits of Vicor’s Factorized Power Architecture (FPA):
high density and efficiency; low noise operation;
architectural flexibility; extremely fast transient response;
and elimination of bulk capacitance at the Point-of-Load
(POL).
In FPA systems, the POL voltage is the product of the
Factorized Bus voltage delivered by the PRM and the
"K-factor" (the fixed voltage transformation ratio) of a
downstream VTM. The PRM controls the Factorized Bus
voltage to provide regulation at the POL. Because VTMs
perform true voltage division and current multiplication,
the Factorized Bus voltage may be set to a value that is
substantially higher than the bus voltages typically
found in "intermediate bus" systems, reducing
distribution losses and enabling use of narrower
distribution bus traces. A Military PRM-VTM chip set can
provide up to 100 A or 115 W at a FPA system density
of 169 A/in3 or 195 W/in3 — and because the PRM can
be located, or "factorized," remotely from the POL,
these power densities can effectively be doubled.
The Military PRM described in this data sheet features a
unique "Adaptive Loop" compensation feedback: a
single wire alternative to traditional remote sensing and
feedback loops that enables precise control of an
isolated POL voltage without the need for either a direct
connection to the load or for noise sensitive, bandwidth
limiting, isolation devices in the feedback path.
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Parameter
Values
Unit
+In to -In
-1.0 to 60.0
Vdc
PC to -In
-0.3 to 6.0
Vdc
PR to -In
-0.3 to 9.0
Vdc
IL to -In
-0.3 to 6.0
Vdc
VC to -In
-0.3 to 18.0
Vdc
+Out to -Out
-0.3 to 59
Vdc
SC to -Out
-0.3 to 3.0
Vdc
VH to -Out
-0.3 to 9.5
Vdc
OS to -Out
-0.3 to 9.0
Vdc
CD to -Out
-0.3 to 9.0
Vdc
SG to -Out
100
mA
Continuous output current
3.3
Adc
Notes
Continuous output power
120
W
Case temperature during reflow
225
°C
Operating junction temperature
-55 to 125
°C
M-Grade
Storage temperature
-65 to 125
°C
M-Grade
MSL 5
DC-DC Converter
VC
PC
TM
IL
NC
PR
PRM-AL
+In
VH
SC
SG
OS
NC
CD
Factorized
Bus (Vf)
+Out
TM
VC
PC
Vin
–In
–Out
+Out
+In
-In
VTM
-Out
Vout
+Out
K
Ro
-Out
The MP028F036M12AL is used with any 036 input series VTM to provide a regulated and
isolated output.
800-735-6200
V•I Chip Pre-Regulator Module
MP028F036M12AL
Rev. 3.0
Page 1 of 14
General Specifications
V•I Chip Pre-Regulator Module
Part Numbering
MP
028
F
036
M
12
AL
Pre-Regulator
Module
Input Voltage
Designator
Configuration
F = J-lead
T = Through hole
Nominal
Factorized Bus
Voltage
Product Grade Temperatures (°C)
Grade
Storage Operating (TJ)
M
-65 to125 -55 to125
Output Power
Designator
(=Pf /10)
AL = Adaptive Loop
Overview of Adaptive Loop Compensation
Adaptive Loop compensation, illustrated in Figure 1, contributes to the
bandwidth and speed advantage of Factorized Power. The PRM
monitors its output current and automatically adjusts its output voltage
to compensate for the voltage drop in the output resistance of the
VTM. ROS sets the desired value of the VTM output voltage, Vout; RCD
is set to a value that compensates for the output resistance of the VTM
(which, ideally, is located at the point of load). For selection of ROS and
RCD, refer to Table 1 below or Page 9.
The V•I Chip’s bi-directional VC port :
1. Provides a wake up signal from the PRM to the VTM that
synchronizes the rise of the VTM output voltage to that of the PRM.
2. Provides feedback from the VTM to the PRM to enable the PRM to
compensate for the voltage drop in VTM output resistance, RO.
Vo = VL ± 1.0%
VC
PC
TM
IL
NC
PR
PRM-AL
VH
SC
SG
OS
NC
CD
Factorized
Bus (Vf)
ROS
RCD
+Out
+In
Vf =
Vin
–Out
–In
VL (Io•Ro)
+
K
K
+Out
+In
TM
VC
PC
-In
VTM
-Out
+Out
K
Ro
L
O
A
D
-Out
Figure 1 — With Adaptive Loop control the output of the VTM is regulated over the load current range with only a single interconnect between the PRM and
VTM and without the need for isolation in the feedback path.
Desired Load Voltage (Vdc)
VTM P/N(1)
Max VTM Output Current (A)(2)
ROS (kΩ)(3)
RCD (Ω)(3)
1.0
MV036F011M100
100
2.70
34.8
1.2
MV036F011M100
100
2.24
41.2
1.5
MV036F015M080
80
2.39
32.4
1.8
MV036F015M080
80
1.98
38.3
2.0
MV036F022M055
55
2.70
23.2
3.3
MV036F030M040
40
2.16
37.4
5.0
MV036F045M027
27
2.14
39.2
10
MV036F090M013
13.3
2.14
41.2
12
MV036F120M010
10
2.39
21.5
15
MV036F180M007
6.7
2.87
34.8
24
MV036F240M005
5.0
2.39
38.3
28
MV036F240M005
5.0
2.04
41.2
36
MV036F360M003
3.3
2.39
34.8
48
MV036F360M003
3.3
1.78
45.3
Note:
(1) See Table 2 on page 9 for nominal Vout range and K factors.
(2) See “PRM output power vs. VTM output power” on page 10
(3) 1% precision resistors recommended
Table 1 — Configure your Chip Set using the PRM-AL
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V•I Chip Pre-Regulator Module
MP028F036M12AL
Rev. 3.0
Page 2 of 14
Electrical Specifications
V•I Chip Pre-Regulator Module
Input Specs (Conditions are at 28 Vin, 36 Vf, full load, and 25°C ambient unless otherwise specified)
Parameter
Input voltage range
Min
Typ
Max
Unit
16.1[a]
28
50
Vdc
1
V/µs
Input dV/dt
Input undervoltage turn-on
15.9
Input undervoltage turn-off
12.2
Input overvoltage turn-on
50.5
16.1
Note
Vdc
13.5
Increases linearly to 17 V max at 100°C
Vdc
52.5
Vdc
Input overvoltage turn-off
53.5
55.0
Input quiescent current
0.5
1
Input current
4.5
Vdc
mA
PC low
Adc
Input reflected ripple current
240
No load power dissipation
2.75
Internal input capacitance
5
µF
Ceramic
1,000
µF
See Figure 5 for input filter circuit.
Source impedance dependent
Recommended external input capacitance
mA p-p
5.5
See Figures 4 & 5
W
[a] Will operate down to 13.5 V after start up ≥ 16 V
Input Waveforms
Figure 2 — Vf and PC response from power up
Figure 3 — Vf turn-on waveform with inrush current – PC enabled at
full load, 28 Vin,electronic load set @ constant R.
Reflected
Ripple
Measurement
10 A
+IN
VC
PC
TM
IL
NC
PR
PRM-AL
+In
+Out
–In
–Out
VH
SC
SG
OS
NC
CD
2.37 kΩ
+ OUT
1000 μF
Al-Electrolytic
–IN
Figure 4 — Input reflected ripple current at full load and 28 Vin
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– OUT
Figure 5 — Input filter capacitor recommendation
V•I Chip Pre-Regulator Module
MP028F036M12AL
Rev. 3.0
Page 3 of 14
Electrical Specifications (continued)
V•I Chip Pre-Regulator Module
Output Specs (Conditions are at 28 Vin, 36 Vf, full load, and 25°C ambient unless otherwise specified)
Parameter
Min
Typ
Max
Unit
Note
Output voltage range
26
36
50
Vdc
Factorized Bus voltage (Vf) set by ROS
Output power
0
120
W
Output current
0
DC current limit
3.5
Average short circuit current
3.33
Adc
3.9
4.4
Adc
IL pin floating
0.125
1.25
A
Auto recovery
Set point accuracy
1.5
Line regulation
0.1
0.2
%
Low line to high line
Load regulation
0.1
0.2
%
No CD resistor
Load regulation (at VTM output)
1.0
2.0
%
Adaptive Loop
5
10
%
59.4
Vdc
2.7
%
Current share accuracy
%
Efficiency
Full load
94
Output overvoltage set point
95.6
56
%
See Figure 6,7 & 8
Output ripple voltage
No external bypass
1.8
With 10 µF capacitor
Factorized Bus, see Fig. 13
0.6
0.9
%
1.3
1.45
MHz
From application of power
94
144
ms
See Figure 2
From PC pin high
100
µs
See Figure 3, Consult Applications Engineering
if powering loads other than VTMs
Internal output capacitance
5
µF
Ceramic
Switching frequency
1.2
Factorized Bus, see Fig. 14
Fixed frequency
Output turn-on delay
Factorized Bus capacitance
47
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µF
V•I Chip Pre-Regulator Module
MP028F036M12AL
Rev. 3.0
Page 4 of 14
Electrical Specifications (continued)
V•I Chip Pre-Regulator Module
Efficiency Charts
Efficiency vs. Output Current
Efficiency vs. Output Current
95
95
90
Vin
85
16V
28V
50V
80
75
70
Efficiency (%)
100
Efficiency (%)
100
90
Vin
85
16V
28V
50V
80
75
70
65
65
60
60
0.25 0.50 0.76 0.99 1.26 1.51 1.74 2.02 2.26 2.51
0.33 0.67 0.99 1.32 1.64 1.99 2.30 2.64 2.97 3.31
Output Current (A)
Output Current (A)
Figure 6 — Efficiency vs. output current at 48 Vf
Figure 7 — Efficiency vs. output current at 36 Vf
Efficiency vs. Output Current
100
Efficiency (%)
95
90
Vin
85
16V
28V
80
50V
75
70
65
0.34 0.68 0.98 1.33 1.65 1.98 2.31 2.64 2.97 3.30
Output Current (A)
Figure 8 — Efficiency vs. output current at 26 Vf
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V•I Chip Pre-Regulator Module
MP028F036M12AL
Rev. 3.0
Page 5 of 14
Electrical Specifications (continued)
V•I Chip Pre-Regulator Module
Figure 9 — Transient response; PRM alone 28 Vin, 0 – 3.3– 0 A, no load
capacitance, local loop
Figure 10 — Transient response; PRM alone 16 Vin, 0 – 3.3 – 0 A, no load
capacitance, local loop
Figure 11 — Transient response; PRM alone 50 Vin, 0 – 3.3 – 0 A, no load
capacitance, local loop
Figure 12 — PC during fault – frequency will vary as a function of line voltage.
Figure 13 — Output ripple 36 Vf, full load no bypass capacitance
Figure 14 — Output ripple 36 Vf, full load 10 µF bypass capacitance
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V•I Chip Pre-Regulator Module
MP028F036M12AL
Rev. 3.0
Page 6 of 14
Electrical Specifications (continued)
V•I Chip Pre-Regulator Module
Auxiliary Pins (Conditions are at 28 Vin, 36 Vf, full load, and 25°C ambient unless otherwise specified)
Parameter
VC (VTM Control)
Pulse width
Peak voltage
PC (Primary Control)
DC voltage
Module disable voltage
Module enable voltage
Disable hysteresis
Min
Typ
Max
Unit
8
12
12
14
18
18
ms
V
4.8
2.3
5.0
2.4
2.5
100
5.2
Vdc
Vdc
Vdc
mV
Current limit
2.6
1.75
Enable delay time
Disable delay time
IL (Current Limit Adjust)
Voltage
Accuracy
PR (Parallel Port)
Voltage
Source current
External capacitance
VH (Auxiliary Voltage)
Range
Regulation
Current
SC (Secondary Control)
Voltage
Internal capacitance
External capacitance
OS (Output Set)
Set point accuracy
Reference offset
CD (Compensation Device)
External resistance
1.90
1.05
2.5
1
Source only after start up; not to be used for
aux. supply; 100 kΩ minimum load
impedance to assure start up.
V
%
3.5
9.0
0.04
9.3
Referenced to SG; See description Page 8
Vdc
%/mA
mA p
5
1.24
0.22
Based on DC current limit set point
V
mA
pF
100
1.23
Referenced to –In
Referenced to –In
µs
µs
1
± 15
8.7
Referenced to –Out
mA
100
1
0.95
Note
1.25
0.7
± 1.5
±4
Vdc
µF
µF
Referenced to SG
%
mV
Includes 1% external resistor
Ω
20
Typical internal bypass C= 0.1 µF
Maximum external C=0.1 µF, referenced to SG
Omit resistor for regulation at output of PRM
General Specs
Parameter
MTBF
MIL-HDBK-217F
Min
Agency approvals
Mechanical
Weight
Dimensions
Length
Width
Height
Thermal
Over temperature shutdown
Thermal capacity
Junction-to-case thermal impedance (RθJC)
Junction-to-board thermal impedance (RθJB)
Case-to-ambient
vicorpower.com
Typ
Max
Unit
3,021,658
543,747
426,053
cTÜVus
CE Mark
hrs
hrs
hrs
0.53 / 15
oz / g
1.28 / 32.5
0.87 / 22
0.26 5/ 6,73
in / mm
in / mm
in / mm
130
800-735-6200
135
9.3
1.1
2.1
3.7
140
°C
Ws/°C
°C/W
°C/W
°C/W
V•I Chip Pre-Regulator Module
Note
25°C, GB
50°C, NS
65°C, AIC
UL /CSA 60950-1, EN 60950-1
Low voltage directive
See Mechanical Drawings, Figures 19 – 22
Junction temperature
With 0.25” heat sink @ 300 LFM
MP028F036M12AL
Rev. 3.0
Page 7 of 14
Pin / Control Functions
V•I Chip Pre-Regulator Module
+In / -In DC Voltage Ports
The V•I Chip maximum input voltage should not be exceeded. PRMs
have internal over / undervoltage lockout functions that prevent
operation outside of the specified input range. PRMs will turn on when
the input voltage rises above its undervoltage lockout. If the input
voltage exceeds the overvoltage lockout, PRMs will shut down until the
overvoltage fault clears. PC will toggle indicating an out of bounds
condition.
+Out / -Out Factorized Voltage Output Ports
These ports provide the Factorized Bus voltage output. The –Out port is
connected internally to the –In port through a current sense resistor.
The PRM has a maximum power and a maximum current rating and is
protected if either rating is exceeded. Do not short –Out to –In.
VC – VTM Control
The VTM Control (VC) port supplies an initial VCC voltage to
downstream VTMs, enabling the VTMs and synchronizing the rise of
the VTM output voltage to that of the PRM. The VC port also provides
feedback to the PRM to compensate for voltage drop due to the VTM
output resistance. The PRM’s VC port should be connected to the VTM
VC port. A PRM VC port can drive a maximum of two (2) VTM VC ports.
PC – Primary Control
The PRM voltage output is enabled when the PC pin is open circuit
(floating). To disable the PRM output voltage, the PC pin is pulled low.
Open collector optocouplers, transistors, or relays can be used to
control the PC pin. When using multiple PRMs in a high power array,
the PC ports should be tied together to synchronize their turn on.
During an abnormal condition the PC pin will pulse (Fig.12) as the PRM
initiates a restart cycle. This will continue until the abnormal condition
is rectified. The PC should not be used as an auxiliary voltage supply,
nor should it be switched at a rate greater than 1 Hz.
AL Version
4
+OUT
–OUT
3
2
1
VC
VH
A
SC
B
B
PC
SG
C
C
TM
OS
D
D
IL
NC
E
E
NC
CD
F
F
PR
G
G
H
H
A
J
J
K
K
L
L
M
M
N
N
P
P
+IN
–IN
Bottom View
Signal Name
+In
–In
VC
PC
TM
IL
PR
VH
SC
SG
OS
CD
+Out
–Out
Designation
G1-K1,G2-K2
L1-P1, L2-P2
A1,A2
B1, B2
C1, C2
D1, D2
F1, F2
A3, A4
B3, B4
C3, C4
D3, D4
F3, F4
G3-K3, G4-K4
L3-P3, L4-P4
Figure 15 — PRM pin configuration
SC – Secondary Control
The load voltage may be controlled by connecting a resistor or voltage
source to the SC port. The slew rate of the output voltage may be
controlled by controlling the rate-of-rise of the voltage at the SC port
(e.g., to limit inrush current into a capacitive load).
TM – Factory Use Only
IL – Current Limit Adjust
The PRM has a preset, maximum, current limit set point. The IL port
may be used to reduce the current limit set point to a lower value. See
“adjusting current limit” on page 10.
PR – Parallel Port
The PR port signal, which is proportional to the PRM output power,
supports current sharing of two PRMs. To enable current sharing, PR
ports should be interconnected. Bypass capacitance should be used
when interconnecting PR ports and steps should be taken to minimize
coupling noise into the interconnecting bus. Terminate this port with a
10 k equivalent resistance to SG, e.g. 10 k for a single PRM, 20 k each
for 2 PRMs in parallel, 30 k each for 3 PRMs in parallel etc.. Please
consult Vicor Applications Engineering regarding additional
considerations when paralleling more than two PRMs.
VH – Auxiliary Voltage
VH is a gated (e.g. mirrors PC), non-isolated, nominally 9 Volt,
regulated DC voltage (see “Auxiliary Pins” specifications, on Page 7)
that is referenced to SG. VH may be used to power external circuitry
having a total current consumption of no more than 5 mA under either
transient or steady state conditons including turn-on.
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SG – Signal Ground
This port provides a low inductance Kelvin connection to –In and
should be used as reference for the OS, CD, SC,VH and IL ports.
OS – Output Set
The application-specific value of the Factorized Bus voltage (Vf) is set
by connecting a resistor between OS and SG. Resistor value selection is
shown in Table 1 on Page 2, and described on Page 9. If no resistor is
connected, the PRM output will be approximately one volt. If set
resistor is not collocated with the PRM, a local bypass capacitor of
~200 pF may be required.
CD – Compensation Device
Adaptive Loop control is configured by connecting an external resistor
between the CD port and SG. Selection of an appropriate resistor value
(see Equation 2 on Page 9 and Table 1 on Page 2) configures the PRM
to compensate for voltage drops in the equivalent output resistance of
the VTM and the PRM-VTM distribution bus. If no resistor is connected
to CD, the PRM will be in Local Loop mode and will regulate the
+Out / –Out voltage to a fixed value.
V•I Chip Pre-Regulator Module
MP028F036M12AL
Rev. 3.0
Page 8 of 14
Application Information
0.01 μF
VC
PC
TM
IL
NC
PR
10 kΩ
PRM-AL
V•I Chip Pre-Regulator Module
VH
SC
SG
OS
NC
CD
Vf =
ROS
RCD
Vin
VTM
TM
VC
PC
10 Ω
+Out
– Out
– In
–Out
–In
+Out
+In
0.4 μH
+Out
+In
(IL•Ro)
VL
+
K
K
K
Ro – Out
L
O
A
D
Figure 16 — Adaptive Loop compensation with soft start using the SC port.
Output Voltage Setting with Adaptive Loop
Output Voltage Trimming (optional)
The equations for calculating ROS and RCD to set a VTM output
voltage are:
After setting the output voltage from the procedure above the output
may be margined down (26 Vf min) by a resistor from SC-SG using this
formula:
69800
ROS =
RCD =
( VL • 0.8395 ) – 1
K
68404
+1
(1)
RdΩ =
10000 Vfd
Vfs - Vfd
Where Vfd is the desired factorized bus and Vfs is the set factorized bus.
(2)
ROS
A low voltage source can be applied to the SC port to margin the load
voltage in proportion to the SC reference voltage.
VL = Desired load voltage
An external capacitor can be added to the SC port as shown in Figure 16
to control the output voltage slew rate for soft start.
VOUT = VTM output voltage
K = VTM transformation ratio
(available from appropriate VTM data sheet)
Nominal Vout
Range (Vdc)
Vf = PRM output voltage, the Factorized Bus (see Figure 16)
RO = VTM output resistance
(available from appropriate VTM data sheet)
IL = Load Current
(actual current delivered to the load)
Note: The simplified RCD equation (2) may result in slightly different
values for RCD shown in Table 1.
VTM
K Factor
0.8 ↔
1.1 ↔
1.6
1/32
2.0
1/24
1.7 ↔
2.2 ↔
3.1
1/16
4.1
1/12
3.3 ↔
4.3 ↔
6.2
1/8
8.3
1/6
5.2 ↔
6.5 ↔
10.0
1/5
12.5
1/4
8.7 ↔
13.0 ↔
16.6
1/3
25.0
1/2
17.4 ↔
26.0 ↔
33.3
2/3
50.0
1
Table 2 — 036 input series VTM K factor selection guide
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V•I Chip Pre-Regulator Module
MP028F036M12AL
Rev. 3.0
Page 9 of 14
Application Information (continued)
V•I Chip Pre-Regulator Module
OVP – Overvoltage Protection
Adjusting Current Limit
The output Overvoltage Protection set point of the MP028F036M12AL
is factory preset for 56 V. If this threshold is exceeded the output shuts
down and a restart sequence is initiated, also indicated by PC pulsing.
If the condition that causes OVP is still present, the unit will again shut
down. This cycle will be repeated until the fault condition is removed.
The OVP set point may be set at the factory to meet unique high
voltage requirements.
The current limit can be lowered by placing an external resistor
between the IL and SG ports (see Figure 18 for resistor values). With
the IL port open-circuit, the current limit is preset to be within the
range specified in the output specifications table on Page 4.
100.00
As shown in Figure 17, the MP028F036M12AL is rated to deliver 3.3 A
maximum, when it is delivering an output voltage in the range from
26 V to 36 V, and 120 W, maximum, when delivering an output
voltage in the range from 36 V to 50 V. When configuring a PRM for
use with a specific VTM, refer to the appropriate VTM data sheet. The
VTM input power can be calculated by dividing the VTM output power
by the VTM efficiency (available from the VTM data sheet). The input
power required by the VTM should not exceed the output power
rating of the PRM.
Rl value (K Ω)
PRM Output Power Versus VTM Output Power
10.00
1.00
0.5
4.00
1
1.5
2
2.5
3
3.5
Desired PRM Output Current Limit (A)
3.80
Figure 18 — Calculated external resistor value for adjusting current limit,
actual value may vary.
3.60
3.40
3.20
Current (A)
3.00
- 0.066 A / V
2.80
Input Fuse Recommendations
Safe Operating
Area
2.60
A fuse should be incorporated at the input to the PRM, in series with
the +IN port. A fast acting fuse, NANO2 FUSE 451/453 Series 10 A
125 V, or equivalent, may be required to meet certain safety agency
Conditions of Acceptability. Always ascertain and observe the safety,
regulatory, or other agency specifications that apply to your specific
application.
2.40
2.20
2.00
1.80
0
~
~
20 22
24 26
28 30
32 34
36 38
40 42
44 46
48 50
52 54 56
Factorized Bus Voltage (Vf)
Product Safety Considerations
Figure 17 — MP028F036M12AL rating based on Factorized Bus voltage
The Factorized Bus voltage should not exceed an absolute limit of
55 V, including steady state, ripple and transient conditions. Exceeding
this limit may cause the internal OVP set point to be exceeded.
If the input of the PRM is connected to SELV or ELV circuits, the output
of the PRM can be considered SELV or ELV respectively.
Application Notes
For PRM and V•I Chip application notes on soldering, board layout,
and system design please click on the link below:
Parallel Considerations
The PR port is used to connect two PRMs in parallel to form a higher
power array. When configuring arrays, PR port interconnection
terminating impedance is 10 k to SG. See note Page 8 and refer to
Application Note AN002. Additionally one PRM should be designated
as the master while all other PRMs are set as slaves by shorting their
SC pin to SG. The PC pins must be directly connected (no diodes) to
assure a uniform start up sequence. Consult Vicor applications
engineering for applications requiring more than two PRMs.
vicorpower.com
800-735-6200
http://www.vicorpower.com/technical_library/application_information/chips/
Applications Assistance
Please contact Vicor Applications Engineering for assistance,
1-800-927-9474, or email at [email protected].
V•I Chip Pre-Regulator Module
MP028F036M12AL
Rev. 3.0
Page 10 of 14
Mechanical Drawings
V•I Chip Pre-Regulator Module
NOTES:
mm
1. DIMENSIONS ARE inch .
2. UNLESS OTHERWISE SPECIFIED, TOLERANCES ARE:
.X / [.XX] = +/-0.25 / [.01]; .XX / [.XXX] = +/-0.13 / [.005]
3. PRODUCT MARKING ON TOP SURFACE
DXF and PDF files are available on vicorpower.com
Figure 19 — PRM J-Lead mechanical outline
RECOMMENDED LAND PATTERN
( COMPONENT SIDE SHOWN )
NOTES:
mm
1. DIMENSIONS ARE inch .
2. UNLESS OTHERWISE SPECIFIED, TOLERANCES ARE:
.X / [.XX] = +/-0.25 / [.01]; .XX / [.XXX] = +/-0.13 / [.005]
3. PRODUCT MARKING ON TOP SURFACE
DXF and PDF files are available on vicorpower.com
Figure 20 — PRM J-Lead PCB land layout information
vicorpower.com
800-735-6200
V•I Chip Pre-Regulator Module
MP028F036M12AL
Rev. 3.0
Page 11 of 14
Mechanical Drawings (continued)
V•I Chip Pre-Regulator Module
NOTES:
(mm)
1. DIMENSIONS ARE inch .
2. UNLESS OTHERWISE SPECIFIED TOLERANCES ARE:
X.X [X.XX] = ±0.25 [0.01]; X.XX [X.XXX] = ±0.13 [0.005]
3. RoHS COMPLIANT PER CST-0001 LATEST REVISION
DXF and PDF files are available on vicorpower.com
Figure 21 — PRM Through-hole mechanical outline
NOTES:
(mm)
1. DIMENSIONS ARE inch .
2. UNLESS OTHERWISE SPECIFIED TOLERANCES ARE:
X.X [X.XX] = ±0.25 [0.01]; X.XX [X.XXX] = ±0.13 [0.005]
3. RoHS COMPLIANT PER CST-0001 LATEST REVISION
DXF and PDF files are available on vicorpower.com
Figure 22 — PRM Through-hole PCB layout information
vicorpower.com
800-735-6200
V•I Chip Pre-Regulator Module
MP028F036M12AL
Rev. 3.0
Page 12 of 14
Configuration Options
V•I Chip Pre-Regulator Module
2.95±0.07
ø
(2) PL
[0.116±0.003]
NON-PLATED
THROUGH HOLE
SEE NOTE 1.
NOTES:
1. MAINTAIN 3.5/[0.138] DIA. KEEP OUT ZONE FREE OF
COPPER. ALL PCB LAYERS.
2. MINIMUM RECOMMENDED PITCH IS 39.50/[1.555].
THIS PROVIDES 7.00/[0.276] COMPONENT EDGE-TO-EDGE SPACING.
AND 0.50/[0.020] CLEARANCE BETWEEN VICOR HEAT SINKS.
(4.37)
0.172
(11.37)
0.448
3. V•I CHIP LAND PATTERN SHOWN FOR REFERENCE ONLY;
ACTUAL LAND PATTERN MAY DIFFER.
DIMENSIONS FROM EDGES OF LAND PATTERN TO PUSH-PIN
HOLES WILL BE THE SAME FOR ALL FULL SIZE V•I CHIPS.
(mm)
4. DIMENSION ARE inch .
(36.50)
1.437
DOTTED LINE
INDICATES VIC
POSITION
SEE NOTE 3
(18.25)
0.719
(7.00)
0.276
(31.48)
1.240
(2.510)
0.099
(39.50)
1.555
SEE NOTE 2.
HEAT SINK PUSH-PIN HOLE PATTERN
( TOP SIDE SHOWN )
SEE NOTE 3
Figure 23 — Hole location for push pin heat sink relative to V•I Chip
vicorpower.com
800-735-6200
V•I Chip Pre-Regulator Module
MP028F036M12AL
Rev. 3.0
Page 13 of 14
Warranty
Vicor products are guaranteed for two years from date of shipment against defects in material or workmanship when
in normal use and service. This warranty does not extend to products subjected to misuse, accident, or improper
application or maintenance. Vicor shall not be liable for collateral or consequential damage. This warranty is extended
to the original purchaser only.
EXCEPT FOR THE FOREGOING EXPRESS WARRANTY, VICOR MAKES NO WARRANTY, EXPRESS OR IMPLIED,
INCLUDING, BUT NOT LIMITED TO, THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
Vicor will repair or replace defective products in accordance with its own best judgement. For service under this
warranty, the buyer must contact Vicor to obtain a Return Material Authorization (RMA) number and shipping
instructions. Products returned without prior authorization will be returned to the buyer. The buyer will pay all charges
incurred in returning the product to the factory. Vicor will pay all reshipment charges if the product was defective
within the terms of this warranty.
Information published by Vicor has been carefully checked and is believed to be accurate; however, no responsibility is
assumed for inaccuracies. Vicor reserves the right to make changes to any products without further notice to improve
reliability, function, or design. Vicor does not assume any liability arising out of the application or use of any product or
circuit; neither does it convey any license under its patent rights nor the rights of others. Vicor general policy does not
recommend the use of its components in life support applications wherein a failure or malfunction may directly
threaten life or injury. Per Vicor Terms and Conditions of Sale, the user of Vicor components in life support applications
assumes all risks of such use and indemnifies Vicor against all damages.
Vicor’s comprehensive line of power solutions includes high density AC-DC
and DC-DC modules and accessory components, fully configurable AC-DC
and DC-DC power supplies, and complete custom power systems.
Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor
for its use. Vicor components are not designed to be used in applications, such as life support systems, wherein a
failure or malfunction could result in injury or death. All sales are subject to Vicor’s Terms and Conditions of Sale,
which are available upon request.
Specifications are subject to change without notice.
Intellectual Property Notice
Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending
patent applications) relating to the products described in this data sheet. Interested parties should contact
Vicor's Intellectual Property Department.
The products described on this data sheet are protected by the following U.S. Patents Numbers:
5,945,130; 6,403,009; 6,710,257; 6,788,033; 6,940,013; 6,969,909; 7,038,917; 7,154,250; 7,166,898;
7,187,263; 7,202,646; 7,361,844; 7,368,957; RE40,072; D496,906; D506,438; D509,472; and for use under
6,975,098 and 6,984,965
Vicor Corporation
25 Frontage Road
Andover, MA, USA 01810
Tel: 800-735-6200
Fax: 978-475-6715
email
Customer Service: [email protected]
Technical Support: [email protected]
vicorpower.com
800-735-6200
V•I Chip Pre-Regulator Module
MP028F036M12AL
Rev. 3.0
9/09