7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 6 5 REVISION 2151832 -1 DESCRIPTION FEED TYPE CONVERT TO D FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE MECHANICAL SMART APPLICATOR MECHANICAL FEED 2151832 -2 D FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE PNEUMATIC SMART APPLICATOR DOUBLE ACTING 2151832 -5 D 2151832 -6 3- 2151832 -2 CRIMP TOOLING KIT 4 NONE - DOUBLE ACTING - - - MECHANICAL FEED PNEUMATIC FEED SERVO LATCH PLATE 14 SMART APPLICATOR - 2119950-1 1338685-1 2161326-1 - 2119951-1 5-18022-5 - 2119950-2 8- 2151832 -5 8- 2151832 -4 1338685-1 2119949-1 5-18022-5 1338685-1 2119951-1 5-18022-5 - 2161326-1 8- 2151832 -5 - 2119950-2 8- 2151832 -4 1338685-1 2119949-1 5-18022-5 1338685-1 2119950-1 5-18022-5 1338685-1 2119950-2 5-18022-5 1338685-1 - 5-18022-5 - - - - - - - 2119949-1 2119950-1 5-18022-5 1338685-1 2119951-1 5-18022-5 - 2161326-1 8- 2151832 -5 - - 8- 2151832 -4 - 1901094-3 - 2119653-1 1901094-3 - 2119653-1 2119641-1 - - - 1338685-1 2119641-1 - 2119653-1 2119641-1 1901094-3 - 1-1752354-6 - 2168400-6 2119799-1 - 1-1752354-6 - (QUANTITY 2) - 1803430-1 2168400-6 2119799-1 - - 2063440-1 - - 2119799-1 6 6 - - - - TERMINAL APPLICATION SPECIFICATION (QUANTITY 2) - - - - - - TE CRIMP SPECIFICATION n 114-13183 - - INSULATION DIAMETER RANGE - 0.85-1.05 mm [.033-.041 IN] - - - - 6 - TERMINALS APPLIED TE TERMINAL 1924968-8 2098753-4 1924955-8 WIRE SIZE 1924727-4 2035170-4 C1__DWG_PN_1_2 C1__DWG_PN_1_3 CRIMP HEIGHT mm [INCH] 13 2x0.13 OR 2X26 AWG B 2035334-8 C1__DWG_PN_1_1 W1__DWG_WGAUGE_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 1924275-8 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY C1__DWG_PN_3_0 TE TERMINAL C1__DWG_PN_3_1 1456574-8 2098762-4 0.84+/-0.02 [.033+/-.001] 1 7 8 9 10 11 A 12 C1__DWG_PN_3_2 C1__DWG_PN_3_3 1456841-8 1456968-8 2138699-4 - C1__DWG_PN_4_2 - C1__DWG_PN_4_3 - 9 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 8.8 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- - W1__FA_SETTING_1 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 6 - 2151832 2151832 2151832 2151832 - -4 -4 -5 -6 1 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. 1 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF - - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. - 1 1 - 1 - -77 -32 -7 4.96 . 13 THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. 14 THIS APPLICATOR EQUIPED WITH THE DOUBLE ACTING PNEUMATIC FEED WITH SENSORS, AND IS APPLICATION SPECIFIC AND DOES NOT REQUIRE ITEMS 49 & 248. AMP 4805 REV 31MAR2000 - - C1__DWG_PN_4_1 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - - C1__DWG_PN_4_0 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - TE TERMINAL C1__DWG_PN_1_0 - - WIRE STRIP LENGTH 4.00-4.50 mm [.157-.177 IN] - - CONTACT, MALE, GENERATION Y, 0.64 TERMINAL NAME: - - 2063440-1 2168400-6 - 1803430-1 - - - - - - 2119799-1 1-1752354-6 - (QUANTITY 2) 1803430-1 - 2119799-1 - - - TE TERMINAL A 66 P LTR DESCRIPTION DATE ECR-16-015428 DWN APVD RS 7NOV2016 LZ 2063440-1 - - - 2119799-1 TYPE 1.57 mm [.062] REVISIONS DIST PART NUMBERS REQUIRED - APPLICATOR INSTRUCTIONS 408-10389 C A PNEUMATIC FEED SERVO LATCH PLATE 12 DOUBLE ACTING PNEUMATIC WITH SENSORS FINE CRIMP HEIGHT ADJUST MECHANICAL FEED LOC 1 D1 F O 1.12 mm [.044] TERMINAL DATA: 4 FINE CRIMP HEIGHT ADJUST D 7- 2151832 -7 WIRE INSUL NON-CRIMP HEIGHT ADJUST D 14 SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST D 2151832 -7 SIZE SET UP GAUGE 2119599-1 APPLICATOR STYLE CONVERSION CHART DOUBLE ACTING CRIMP 2 20 PNEUMATIC FEED APPLICATOR DATA 3 ALL RIGHTS RESERVED. PART NUMBER D 4 1 - -6 1 - -5 1 1 1 1 -2 - 1803430-1 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 -1 PART NO 1 - AIR FEED MODULE APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DESCRIPTION 1 1803430 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 290 260 252 250 249 248 ITEM NO 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 2 1 REF 1 1 1 1 1 1 1 1 2 1 3 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 REF - - 1 1 1 1 1 2 1 3 1 4 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 - 1 1 1 1 - 1 1 mm MATERIAL - -1 PART NO 1 2 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 1 1 2 1 1 1 1 - 1 1 1 1 - 1 2119798-1 1-22279-3 2119758-1 2119082-8 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 1-1752354-6 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-4 2119956-1 2119791-9 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 1338685-1 2168400-1 1-5018030-0 1901681-1 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1752356-1 2079383-5 2161328-1 1320908-6 2119959-7 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1803058-6 2119757-8 3-238011-1 1-1803019-1 455888-1 3-1633860-6 1 - 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 1 1 1 1 -6 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 4 1 1 - 1 4 1 - 1 1 4 1 1 1 - 1 3 1 - 4 1 3 1 - 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - 1 1 1 2 - 1 1 - 1 - 1 1 - 1 REF REF 1 - - 1 1 - - 1 1 - 1 REF REF 1 - 1 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) 1 -77 -32 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE DWN 26APR2010 CHK 26APR2010 APVD 26APR2010 K.HUANG L.ZHANG U.GUO NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119082-8 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 1-1752354-6 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-4 1 2119956-1 1 2119791-9 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 1338685-1 4 2168400-1 1 1-5018030-0 1 1901681-1 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085_PRE_REV_K 1 2119092-1 1 1752356-1 2 2079383-5 1 2161328 1 1320908-6 1 2119959-7 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1803058-6 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-8 1 3-238011-1 1 1-1803019-1 1 455888-1 1 3-1633860-6 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119758 247 246 245 244 243 242 241 240 239 238 213 198 180 177 176 175 174 172 166 164 163 137 136 135 133 119 117 82 71 70 67 66 63 62 60 59 56 54 52 51 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 1-22279-3_SIMP DESCRIPTION PRODUCT SPEC - 1 2119798-1 Ocean Side Feed Applicator - DRAWING NO 2151832 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV D1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. FEED TYPE MECHANICAL 1 REVISIONS DIST 66 P LTR 6 239 6 59 D 2 247 246 260 44 7 252 245 35 244 7 238 166 59 D 2 2 2 2 8 242 2 6 136 8 137 240 82 172 135 2 6 164 SERVO FEEDER NOT INCLUDED 4 TERMINAL SUPPORT LOCATION 70 5 41 44 175 18.7 # 0.5 66 180 2 67 11 213 33 14 24 290 10 A 19 B 20 59 21 29 136 180 REF HOLDDOWN SET-UP 30 163 9 137 1 ITEM 30 LOCATED AT FRONT HOLES 12 172 241 56 13 CAM POSITIONS 30 REF 29 REF 1 11 11 30mm STROKE 30mm STROKE 119 46 32 34 54 8 1 60 54 10 1 14 47 REF 245 REF 117 REF 30mm STROKE 1 174 51 B 3 52 A 0.5 C 2 176 2 4.3 34 REF 177 4 REF 1 2 198 DOUBLE ACTING PNEUMATIC WITH SENSORS 1 56 133 - 243 63 163 SERVO LATCH PLATE - - 62 38 249 A APVD 37 39 250 DWN 40 56 PNEUMATIC DATE SEE SHEET 1 - A C DESCRIPTION FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 14 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 26APR2010 CHK 26APR2010 APVD 26APR2010 K.HUANG L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151832 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV D1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 6 5 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2151832 -1 DESCRIPTION D APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST CONVERT TO 2119950-1 1338685-1 SMART APPLICATOR 2161326-1 - SERVO LATCH PLATE MECHANICAL MECHANICAL FEED 2- 2151832 -2 D FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE PNEUMATIC SMART APPLICATOR DOUBLE ACTING 2- 2151832 -5 D 2- 2151832 -7 FINE CRIMP HEIGHT ADJUST D 13 4- 2151832 -2 D 7- 2151832 -7 SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST NONE FINE CRIMP HEIGHT ADJUST DOUBLE ACTING PNEUMATIC WITH SENSORS A CRIMP TOOLING KIT - MECHANICAL FEED 4 - SERVO LATCH PLATE SMART APPLICATOR - 8- 2151832 -4 1338685-1 2119949-1 5-18022-5 1338685-1 5-18022-5 1338685-1 2119950-2 5-18022-5 - 2119950-1 5-18022-5 1338685-1 2119951-1 2161326-1 8- 2151832 -5 - - 8- 2151832 -4 - 2119653-2 1901094-3 - 2119799-1 CRIMP SIZE WIRE INSUL 1-1752354-6 - 2168400-6 2119799-1 - 1-1752354-6 - (QUANTITY 2) 2168400-6 - (QUANTITY 2) - - - 1901094-3 - - - 2119799-1 1-1752354-6 - 1803430-1 2168400-6 - - 6 (QUANTITY 2) - - 2063440-1 2168400-6 - - - 2063440-1 - - 1803430-1 - 2119799-1 6 - 2119799-1 2119641-2 - 1803430-1 2119799-1 - - - - (QUANTITY 2) - - - - - - - TYPE 1.57 mm [.062] APPLICATOR INSTRUCTIONS 408-10389 - - - TE TERMINAL TERMINAL DATA: - TE CRIMP SPECIFICATION - CONTACT, MALE, GENERATION Y, 0.64 TERMINAL NAME: C - F O 1.12 mm [.044] WIRE STRIP LENGTH 4.00-4.50 mm [.157-.177 IN] TERMINAL APPLICATION SPECIFICATION n 114-13183 - - INSULATION DIAMETER RANGE - 0.85-1.05 mm [.033-.041 IN] - - - - - - TERMINALS APPLIED TE TERMINAL 1924968-8 2098753-4 1924955-8 WIRE SIZE 1 B 2035334-8 C1__DWG_PN_1_1 1924727-4 2035170-4 C1__DWG_PN_1_2 C1__DWG_PN_1_3 2 C1__DWG_PN_2_0 W1__DWG_WGAUGE_1 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 CRIMP HEIGHT mm [INCH] 12 2x0.13 OR 2X26 AWG TE TERMINAL C1__DWG_PN_1_0 0.84+/-0.02 [.033+/-.001] C1__DWG_PN_3_0 1924275-8 C1__DWG_PN_3_1 1456574-8 2098762-4 C1__DWG_PN_3_2 C1__DWG_PN_3_3 TE TERMINAL 1456841-8 1456968-8 2138699-4 - C1__DWG_PN_4_0 - C1__DWG_PN_4_1 - C1__DWG_PN_4_2 C1__DWG_PN_4_3 6 CRIMP HEIGHT 9 REFERENCE SETTING W1__DWG_CRIMP_HT_1 8.8 7 8 9 10 A 11 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. - GREASE BEARING SURFACES LIGHTLY - 2151832 -4 2151832 -4 2151832 -5 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. 1 1 1 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 12 THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. 13 THIS APPLICATOR EQUIPED WITH THE DOUBLE ACTING PNEUMATIC FEED WITH SENSORS, AND IS APPLICATION SPECIFIC AND DOES NOT REQUIRE ITEMS 49 & 151. - GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. AMP 4805 REV 31MAR2000 - - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - - RECOMMENDED SPARE PARTS APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - - W1__FA_SETTING_1 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 A 66 P LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 2063440-1 - APPLICATOR DATA REVISIONS DIST - 2119641-2 2119653-2 5-18022-5 - - - - 1338685-1 1901094-3 2119653-2 5-18022-5 1338685-1 2119949-1 - 8- 2151832 -5 - 2119950-2 8- 2151832 -4 5-18022-5 - 2161326-1 2119641-2 5-18022-5 1338685-1 2119951-1 5-18022-5 8- 2151832 -5 1338685-1 2119949-1 - PNEUMATIC FEED - 2119950-2 2119950-1 MECHANICAL FEED 13 2119951-1 PNEUMATIC FEED DOUBLE ACTING LOC 1 PART NUMBERS REQUIRED PNEUMATIC FEED DOUBLE ACTING D 4 1 - - 1 1 - 1 - 1 - 1 1 1 1803430-1 2119782-1 2119640-1 2079988-1 1 - -77 -42 -27 -25 -22 -21 PART NO AIR FEED MODULE FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI DESCRIPTION 1 1803430 1 2119782 1 2119640-1 1 2079988_GATD 290 251 250 249 1 1 1 1 1 1 1 1 1 1 1 1 2 1 REF 1 1 1 1 1 4 1 1 1 1 1 1 - 1 1 1 1 2 1 3 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 REF 1 1 - 1 - 1 1 1 1 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 3 1 1 - 1 3 1 1 2 1 - 1 1 2 - - 1 1 3 - 1 1 1 3 1 1 2 1 - 1 - 2 1 - 1 1 - 1 1 1 - - 1 1 - - REF 1 - 1 1 - 1 1 1 1 1 1 REF - 1 1 - - 1 1 - - 4 - 1 - 1 4 1 1 1 1 1 1 - 1 - 1 1 1 4 - - 1 1 4 1 REF REF REF 1 1 - 1 - 1 1 2 1 - 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 - - - - - 1 - - - 1 1 2 - 1 1 1 - 1 1 1 1-22279-3 2119082-8 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 1-1752354-6 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-4 2119956-1 2119791-9 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 1338685-1 1-5018030-0 1901681-1 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 1752356-1 2079383-5 2161328-1 1320908-6 2119959-7 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1803058-6 2119757-8 3-238011-1 1-1803019-1 455888-1 3-1633860-6 1 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 1 1 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PART NO -77 -42 -27 -25 -22 -21 ITEM NO PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - 1 DWN 26APR2010 CHK 26APR2010 APVD 26APR2010 K.HUANG L.ZHANG U.GUO NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 1-1752354-6 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-4 1 2119956-1 1 2119791-9 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 1338685-1 1 1-5018030-0 1 1901681-1 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 1752356-1 2 2079383-5 1 2161328 1 1320908-6 1 2119959-7 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1803058-6 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-8 1 3-238011-1 1 1-1803019-1 1 455888-1 1 3-1633860-6 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079764 246 244 243 242 241 240 239 238 213 198 180 177 176 175 174 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 82 71 70 67 66 63 62 59 56 52 51 49 48 41 40 39 38 34 33 32 30 29 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119082-8 DESCRIPTION PRODUCT SPEC - 1 1-22279-3_SIMP Ocean Side Feed Applicator - DRAWING NO 2151832 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. FEED TYPE MECHANICAL 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - APVD - - - 62 6 40 239 145 38 59 D 246 39 56 PNEUMATIC 7 250 2 140 152 D 2 2 243 238 A 2 244 7 139 249 163 8 59 166 242 2 6 4.3 63 137 34 172 SERVO LATCH PLATE 82 1 56 1 4 135 2 198 2 2 3 176 C 1 4 70 5 174 41 52 A 2 REF TERMINAL SUPPORT LOCATION 177 133 0.5 REF 8 136 240 DWN 251 A C DATE 140 REF 175 51 164 SERVO FEEDER NOT INCLUDED 6 180 B DOUBLE ACTING PNEUMATIC WITH SENSORS 2 67 11 117 REF 33 13 213 A 24 290 180 19 10 30 18.7 # 0.5 66 HOLDDOWN SET-UP 20 163 B 9 21 29 59 1 12 136 241 137 13 1 ITEM 30 LOCATED AT FRONT HOLES 11 172 30 56 30mm STROKE CAM POSITIONS REF REF REF 29 30mm STROKE 30mm STROKE 141 13 142 32 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 151 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 MECHANICAL PRE FEED 13 49 Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AIR FEED DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 26APR2010 CHK 26APR2010 APVD 26APR2010 K.HUANG L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151832 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D1