Total Power MSDW1035 Qualified for lead-free reflow solder process according ipc/jedec j-std-020d Datasheet

FEATURES
►Small Footprint:
24.0 x 18.1 mm (0.94 x 0.71 inches)
►Wide 2:1 Input Range
► Fully regulated Output
►Operating Temp. Range –40°C to +85°C
►Short Circuit Protection
►I/O-isolation 1500 VDC
►Input Filter meets EN55022,class A and FCC, level A
►Qualified for lead-free reflow solder process according
IPC/JEDEC J-STD-020D
►3 Years Product Warranty
PRODUCT OVERVIEW
The MSDW1 series is a range of isolated 2W DC/DC converter modules featuring fully regulated output voltages and wide 2:1 input voltage ranges. The
products come in a compact SMD package with a small footprint and low package height of just 8.0 mm (0.31 inch). All models are qualified for lead free
reflow solder processes according IPC J-STD-020D standard.
An excellent efficiency allows an operating temperature range of–40°C to +85°C. The compact dimensions of these DC/DC converters make them an ideal
solution for many space critical applications in battery-powered equipment and instrumentation.
Model Selection Guide
Model
Input
Output
Number
Voltage
Voltage
(Range)
VDC
MSDW1011
MSDW1012
MSDW1013
MSDW1014
MSDW1015
MSDW1016
MSDW1017
MSDW1021
MSDW1022
MSDW1023
MSDW1024
MSDW1025
MSDW1026
MSDW1027
MSDW1031
MSDW1032
MSDW1033
MSDW1034
MSDW1035
MSDW1036
MSDW1037
MSDW1041
MSDW1042
MSDW1043
MSDW1044
MSDW1045
MSDW1046
MSDW1047
5
(4.5 ~ 9)
12
(9 ~ 18)
24
(18 ~ 36)
48
(36 ~ 75)
VDC
3.3
5
12
15
±5
±12
±15
3.3
5
12
15
±5
±12
±15
3.3
5
12
15
±5
±12
±15
3.3
5
12
15
±5
±12
±15
Output Current
Input Current
Reflected
Max. capacitive
Ripple
Load
Max.
Min.
@Max. Load
@No Load
Current
mA
500
400
167
134
±200
±83
±67
500
400
167
134
±200
±83
±67
500
400
167
134
±200
±83
±67
500
400
167
134
±200
±83
±67
mA
125
100
42
33
±50
±21
±17
125
100
42
33
±50
±21
±17
125
100
42
33
±50
±21
±17
125
100
42
33
±50
±21
±17
mA(typ.)
471
548
534
582
667
615
598
184
217
209
220
242
224
226
96
109
109
108
119
112
110
49
57
53
55
62
57
57
mA(typ.)
mA(typ.)
40
100
20
25
10
15
8
10
Toll Free: 877-646-0900
(typ.)
@Max. Load
uF
2200
1000
170
110
470#
100#
47#
2200
1000
170
110
470#
100#
47#
2200
1000
170
110
470#
100#
47#
2200
1000
170
110
470#
100#
47#
# For each output
In
Total Power International,
Inc
Efficiency
www.total-power.com
%
70
73
75
73
64
69
71
73
77
80
80
73
78
78
72
77
80
81
74
78
80
71
73
79
79
71
77
77
MSDW1000 SERIES
Tota
Total Power International, Inc.
DC/DC CONVERTER 2W, SMD-Package
Input Specifications
Parameter
Input Surge Voltage (1 sec. max.)
Start-Up Voltage
Under Voltage Shutdown
Model
Min.
Typ.
Max.
5V Input Models
-0.7
---
11
12V Input Models
-0.7
---
25
24V Input Models
-0.7
---
50
48V Input Models
-0.7
---
100
4.5
5V Input Models
3.5
4
12V Input Models
4.5
7
9
24V Input Models
8
12
18
48V Input Models
16
24
36
5V Input Models
---
3.5
4
12V Input Models
---
6.5
8.5
24V Input Models
---
11
17
48V Input Models
---
22
34
---
---
1
Reverse Polarity Input Current
Short Circuit Input Power
Internal Power Dissipation
All Models
Conducted EMI
Unit
VDC
A
---
---
1500
mW
---
---
1800
mW
Compliance to EN 55022,class A and FCC part 15,class A
Output Specifications
Parameter
Output Voltage Accuracy
Output Voltage Balance
Line Regulation
Load Regulation
Ripple & Noise (20MHz)
Ripple & Noise (20MHz)
Ripple & Noise (20MHz)
Transient Recovery Time
Transient Response Deviation
Temperature Coefficient
Short Circuit Protection
Conditions
Dual Output, Balanced Loads
Vin=Min. to Max.
Io=25% to 100%
Over Line, Load & Temp.
Min.
---------------
Typ.
±1.0
±1.0
±0.3
±0.5
30
-----
Max.
±2.0
±2.0
±0.5
±0.75
50
75
15
Unit
%
%
%
%
mV P-P
mV P-P
mV rms
---
100
300
uS
-----
±3
±0.01
±5
±0.02
%
%/℃
25% Load Step Change
Continuous
General Specifications
Parameter
Conditions
Min.
Typ.
Max.
Unit
60 Seconds
1500
---
---
VDC
I/O Isolation Resistance
500 VDC
1000
---
---
MΩ
I/O Isolation Capacitance
100KHz, 1V
---
250
420
pF
---
300
---
KHz
1,000,000
---
---
Hours
I/O Isolation Voltage (rated)
Switching Frequency
MTBF (calculated)
Moisture Sensitivity Level (MSL)
MIL-HDBK-217F@25℃, Ground Benign
IPC/JEDEC J-STD-020D
Level 2
Input Fuse
5V Input Models
1000mA Slow-Blow Type
12V Input Models
500mA Slow-Blow Type
24V Input Models
250mA Slow-Blow Type
48V Input Models
120mA Slow-Blow Type
Environmental Specifications
Parameter
Operating Temperature Range (with Derating)
Case Temperature
Storage Temperature Range
Humidity (non condensing)
Cooling
Lead Temperature (1.5mm from case for 10Sec.)
In
Total Power International,
Inc
Conditions
Ambient
Toll Free: 877-646-0900
Min.
-40
---50
--Free-Air convection
---
Max.
+85
+90
+125
95
Unit
℃
℃
℃
% rel. H
260
℃
www.total-power.com
MSDW1000 SERIES
Total Power International, Inc.
Tota
DC/DC CONVERTER 2W, SMD-Package
Power Derating Curve
100
Natural
convection
80
100LFM
200LFM
60
400LFM
40
20
0
~
-40
0
20
40
60
100 110
80
Ambient Temperature ]
Notes
1
Specifications typical at Ta=+25℃, resistive load, nominal input voltage and rated output current unless otherwise noted.
2
Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100%
3
Ripple & Noise measurement bandwidth is 0-20MHz.
4
These power converters require a minimum output loading to maintain specified regulation, operation under no-load conditions will not damage these modules;
5
All DC/DC converters should be externally fused at the front end for protection.
6
Other input and output voltage may be available, please contact factory.
7
Specifications subject to change without notice.
8
It is not recommended to use water-washing process on SMT units.
however they may not meet all specifications listed.
Package Specifications
Mechanical Dimensions
Connecting Pin Patterns
24.0 [0.94]
17.78mm
15.24 [0.6]
2.54
[0.1]
1.4mm(Min)
2.8mm
10 9
13.7 [0.54]
16
18.1 [0.71]
3.11
[0.12]
19.3mm
13.7mm
7 8
1
1.00 [0.04]
8.0 [0.31]
15.24mm
2.54mm
►All
0~
4
8.25 0.5
[0.32 0.02]
0.25 [0.01]
S SEATING
PLANE
dimensions in mm (inches)
►Tolerance: X.X±0.25
0.15 S
X.XX±0.13 ( X.XXX±0.005)
►Pins
Pin Connections
±0.05 (±0.002)
Physical Characteristics
Pin
Single Output
Dual Output
1
-Vin
-Vin
7
NC
NC
8
NC
Common
9
+Vout
+Vout
10
-Vout
-Vout
+Vin
+Vin
16
(X.XX±0.01)
Case Size
:
24.0x13.7x8.0mm (0.94x0.54x0.31 Inches)
Case Material
:
Non-Conductive Black Plastic (flammability to UL 94V-0 rated)
Weight
:
5.1g
NC : No Connection
In
Total Power International,
Inc
Toll Free: 877-646-0900
www.total-power.com
MSDW1000 SERIES
Total Power International, Inc.
Tota
DC/DC CONVERTER 2W, SMD-Package
Test Configurations
Input Reflected-Ripple Current Test Setup
Input reflected-ripple current is measured with a inductor Lin (4.7uH) and Cin (220uF, ESR < 1.0Ω at 100 KHz) to simulate source impedance. Capacitor Cin, offsets
possible battery impedance.
Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz.
To Oscilloscope
+
+
Battery
+Vin
Lin
DC / DC
Converter
Current
Probe
Cin
+Out
-Vin
Load
-Out
Peak-to-Peak Output Noise Measurement Test
Use a Cout 0.47uF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load
between 50 mm and 75 mm from the DC/DC Converter.
+Vin
+Out
Copper Strip
Single Output
DC / DC
Converter
-Vin
Cout
-Out
Scope
Resistive
Load
Copper Strip
+Vin
+Out
Copper Strip
Dual Output
DC / DC
Converter
Com.
Copper Strip
-Vin
-Out
Scope
Cout
Cout
Resistive
Load
Scope
Copper Strip
Design & Feature Considerations
Overcurrent Protection
To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure current limiting for an unlimited
duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit operates normally once the output current is brought back
into its specified range.
Input Source Impedance
The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module.
In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor on the input to insure startup.
By using a good quality low Equivalent Series Resistance (ESR < 1.0Ω at 100 kHz) capacitor of a 8.2uF for the 5V input devices, a 3.3uF for the 12V input devices
and a 1.5uF for the 24V and 48V devices, capacitor mounted close to the power module helps ensure stability of the unit.
+
DC Power
Source
+Vin
+
+Out
DC / DC
Converter
Load
Cin
-
-Vin
-Out
Output Ripple Reduction
A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is
recommended to use 3.3uF capacitors at the output.
+
+Vin
DC Power
Source
-
+Out
Single Output
DC / DC
Converter
-Vin
+
Cout
Load
-Out
+Vin
DC Power
Source
-
+Out
Dual Output
Com.
DC / DC
Converter
-Vin
-Out
Cout
Load
Load
Cout
Maximum Capacitive Load
The MSDW1000 series has limitation of maximum connected capacitance on the output. The power module may operate in current limiting mode during start-up,
affecting the ramp-up and the startup time. The maximum capacitance can be found in the data sheet.
Thermal Considerations
Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the
maximum temperature rating of the components inside the power module, the case temperature must be kept below 90℃. The derating curves are determined from
measurements obtained in a test setup.
Position of air velocity
probe and thermocouple
50mm / 2in
15mm / 0.6in
In
Total Power International,
Inc
Air Flow
DUT
Toll Free: 877-646-0900
www.total-power.com
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