NCP1032 Low Power PWM Controller with On-Chip Power Switch and Startup Circuits for Telecom Systems The NCP1032 is a miniature high−voltage monolithic switching converter with on−chip power switch and startup circuits. It incorporates in a single IC all the active power control logic and protection circuitry required to implement, with minimal external components several switching regulator applications, such as a secondary side bias supply or a low power DC−DC converter. This converter is ideally suited for 24 V and 48 V telecom and medical isolated power supply applications. The NCP1032 can be configured in any single−ended topology such as forward or flyback converter. The NCP1032 is targeted for applications requiring up to 3 W. The internal error amplifier allows the NCP1032 to be easily configured for secondary or primary side regulation operation in isolated and non−isolated configurations. The fixed frequency oscillator is optimized for operation up to 1 MHz and is capable of external frequency synchronization, providing additional design flexibility. In addition, the NCP1032 incorporates undervoltage and overvoltage line detectors, programmable cycle−by−cycle current limit, internal soft−start, and thermal shutdown to protect the controller under fault conditions. Features • • • • • • • • • • • • On Chip High 200 V Power Switch Circuit and Startup Circuit Internal Startup Regulator with Auxiliary Winding Override Programmable Oscillator Frequency Operation up to 1 MHz External Frequency Synchronization Capability Frequency Fold−down Under Fault Conditions Trimmed ± 2% Internal Reference Programmable Cycle−by−Cycle Current Limit Internal Soft−Start Active Leading Edge Blanking Circuit Line Under and Over Voltage Protection Over Temperature Protection These are Pb−Free Devices www.onsemi.com MARKING DIAGRAMS WDFN8 MN SUFFIX CASE 511BH 1 1032x ALYW G G 1032 = Specific Device Marking x = A or B A = Assembly Location L = Wafer Lot Y = Year W = Work Week G = Pb−Free Package (Note: Microdot may be in either location) PIN CONNECTIONS GND CT VFB COMP Ç Ç Ç Ç ÇÇ ÇÇ ÇÇ ÇÇ VDRAIN GND VCC UV/OV CL WDFN8 (Top View) ORDERING INFORMATION See detailed ordering and shipping information in the package dimensions section on page 20 of this data sheet. Typical Applications • • • • • • • POE (Power Over Ethernet)/PD. Refer to Application Note AND8247 Secondary Side Bias Supply for Isolated DC−DC Converters Stand Alone Low Power DC−DC Converter Low Power Bias Supply Low Power Boost Converter Medical Isolated Power Supplies Bias Supply for Telecom Systems. Refer to App Note AND8119/D © Semiconductor Components Industries, LLC, 2014 October, 2016 − Rev. 3 1 Publication Order Number: NCP1032/D NCP1032 VOUT VIN D1 COUT 22 mF Cin 2.2 mF D2 CVCC 2.2 mF VDRAIN R3 UV/OV VCC CL RCL R4 CC RC NCP 1032 CT GND COMP CP R1 VFB R2 CCT Figure 1. Typical Application – Dual Output Auxiliary Regulated Isolated Flyback PGND VDRAIN Internal Bias I1 UVBAR 150 kW Driver LEB LEBOUT 2 kW Duty Cycle = 75% 3.0 V/ 3.5 V UVBAR Fault I2 2.5 V 2 kW 1.0 V + − UV Comp Q SET R 7.6 V HIVCC 10.2 V Internal Bias 2 kW NSS LEBOUT NCL 3.5 V 2 kW OV Comp − 2.24 V + Q S 30 ns One Shot PWM COMP − + Error Amplifier − + 2 kW NLOWVCC Delay CLR OV/UV VCC 6.6 V 2 kW COMP 12.5 mA nstart NUVLO RT FB + − 5.7 V NOV NUV Fault IN1 Logic IN2 IN3 IN4 OUT2 IN5 OUT3 IN6 IN7 NUVLO UVBAR NLOWVCC NUV HIVCC NOV Thermal Trip Internal Bias Fault nstart Current Limit SS (all pins except VDRAIN pin are protected by 10 V ESD diodes) Figure 2. NCP1032 Simplified Block Diagram www.onsemi.com 2 Fault ISET NCP1032 Table 1. FUNCTIONAL PIN DESCRIPTION Pin Name Function 1 GND IC Ground Description 2 CT Oscillator Frequency Selection 3 VFB Feedback Signal Input The regulated voltage is scaled down to 2.5 V by means of a resistor divider. Regulation is achieved by comparing the scaled voltage to an internal 2.5 V reference. 4 COMP Error Amplifier Compensation The output of the internal error amplifier. External compensation network between COMP and VFB pin is required for stable operation. 5 CL Current Limit Threshold Selection A resistor RCL connected between this pin and ground sets the peak current value of the current limit. If the CL pin is left open, the current limit value is set to its initial maximum value of approximately 12 mA (CLIM_MAX). Programmable current limit threshold, together with internal soft−start feature effectively limits the primary transformer high current peaks during startup phase. 6 UV/OV Input Line Undervoltage and Overvoltage Shutdown Input line voltage is scaled down using an external resistor divider. The minimum operating Vin voltage is achieved when the voltage on UV/OV pin reaches UV threshold 1.0 V. The maximum operating voltage is then limited by 2.4 V on UV/OV pin. A device version without OV protection feature is available, see ordering information section. 7 VCC Powers the Internal Circuitry 8 VDRAIN Drain Connection EP EP Thermal Flag Ground reference pin for the circuit. An external capacitor connected to this pin sets the oscillator frequency up to 1 MHz. The oscillator can be synchronized to a higher frequency by charging or discharging CT to trip the internal 3.0 V/3.5 V comparators. If a fault condition exists, the power switch is disabled and the frequency is reduced. Supplies power to the internal control circuitry. Connect an external capacitor for energy storage during startup. The Vcc voltage should not exceed 16 V during operation. Connects the power switch and startup circuit to the primary transformer windings. This is the thermal flag for the IC and should be soldered to the ground plane. Table 2. MAXIMUM RATINGS Rating Symbol Value Unit BVdss −0.3 to +200 V VCC Power Supply Voltage VCC −0.3 to +16 V Power Supply Voltage on all Pins, except VDRAIN and VCC VIO −0.3 to +10 V IDS(pk) 1.0 A Power Switch and Startup Circuits Voltage Drain Current Peak During Transformer Saturation Thermal Resistance Junction−to−Air –W DFN8 3x3, case 511BH (100 sq mm, 2oz) (Note 4) (500 sq mm, 2oz) (Note 4) (100 sq mm,2oz,) (Note 5) RqJA °C/W 109 64 44 Maximum Junction Temperature TJMAX 150 °C Storage Temperature Range TSTG −60 to +150 °C ESD Capability, Human Body Model Pins 1−7 (Note 1) 4.0 kV ESD Capability, Machine Model Pins 1−7 (Note 1) 400 V Pin 8 is connected to the high voltage startup and power switch which is protected to the maximum drain voltage 200 V Stresses exceeding those listed in the Maximum Ratings table may damage the device. If any of these limits are exceeded, device functionality should not be assumed, damage may occur and reliability may be affected. 1. This device series contains ESD protection and passes the following tests: Human Body Model (HBM) ± 2.0 kV per JEDEC standard: JESD22−A114. Machine Model (MM) ± 200 V per JEDEC standard: JESD22−A115. 2. This device contains latch−up protection and it exceeds ± 100 mA per JEDEC standard: JESD78 class II 3. Moisture Sensitivity Level (MSL): 1 per IPC/JEDEC standard: J−STD−020A 4. EIA JEDEC 51.3, single layer PCB with added heat spreader 5. EIA JEDEC 51.7, four layer PCB with added heat spreader www.onsemi.com 3 NCP1032 Table 3. ELECTRICAL CHARACTERISTICS (For typical values Tj = 25°C, for min/max values Tj = −40°C to +125°C, VDRAIN = 48 V, VCC = 12 V, unless otherwise noted) Symbol Parameter Conditions Min Typ Max Unit SUPPLY SECTION AND VCC MANAGEMENT VCC_ON Vcc Voltage at Which the Switcher Starts Operation VCC Increasing 9.9 10.2 10.5 V VCC_MIN Minimum Operating VCC After Turn on at Which HV Current Source Restarts VCC Decreasing 7.40 7.55 7.7 V VCC_RST Vcc Undervoltage Lockout Voltage VCC Decreasing, VFB = VCOMP 6.75 6.95 7.15 V ICC1 Internal IC Consumption Power Switch Enabled MOSFET is switching at 300 kHz 2.0 2.9 4.0 mA ICC2 Internal IC Consumption Power Switch Disabled No Fault condition, VFB = 2.7 V − 2.0 2.5 mA ICC3 Internal IC Consumption Power Switch Disabled Fault condition, VFB = 2.7 V, VUV/OV < 1.0 V − 0.75 1.5 mA − − 4.2 4.9 5.1 8.0 200 − − POWER SWITCH CIRCUIT W Power Switch Circuit On−State Resistance ID = 100 mA TJ = 25°C TJ = 125°C BVdss Power Switch Circuit and Startup Breakdown Voltage IDS_OFF = 100 mA, VUV_OV < 1.0 V Tj = 25°C IDS_OFF Power Switch Circuit and Startup Circuit Off−State Leakage Current VDRAIN = 200 V, VUV_OV < 1.0 V TJ = 25°C TJ = −40°C to 125°C − − 20 20 25 30 tR Switching Characteristics − Rise Time VDS = 48 V, RL = 480 W, Time (10%−90%) − 7 − ns tf Switching Characteristics − Fall Time VDS = 48 V, RL = 480 W, Time (90%−10%) − 10 − ns Vcc = 0 V, Tj = 25°C Tj = −40°C to 125°C 10.0 9.0 12.0 − 14.0 15.0 Vcc = VCC_ON − 0.2 V Tj = 25°C Tj = −40°C to 125°C 9.0 8.0 11.0 − 13.0 16.0 − 16.3 − VCOMP = VFB, Follower Mode TJ = 25°C TJ = −40°C to 125°C 2.45 2.40 2.5 2.5 2.55 2.60 Line Regulation VCC = 8 V to 16 V, TJ = 25°C − 1.0 3.0 mV RDSON V mA INTERNAL STARTUP CURRENT SOURCE ISTART1 ISTART2 Vstart_min HV Current Source HV Current Source Minimum Startup Voltage ISTART2 = 0.5 mA, Vcc = VCC_ON − 0.2 V, Tj = 25°C mA mA V ERROR AMPLIFIER VREF REGLINE Reference Voltage V IVFB Input Bias Current VFB = 2.3 V − 70 150 nA ISRC COMP Source Current VFB = 2.3 V 80 95 125 mA ISNK COMP Sink Current VFB = 2.7 V 500 700 900 mA VC_MAX COMP Maximum Voltage ISRC = 0 mA, VFB = 2.3 V 3.95 4.17 4.5 V VC_MIN COMP Minimum Voltage ISNK = 0 mA, VFB = 2.7 V − 91 200 mV AVOL Open Loop Voltage Gain (Note 6) − 80 − dB GBW Gain Bandwidth Product (Note 6) − 1.0 − MHz www.onsemi.com 4 NCP1032 Table 3. ELECTRICAL CHARACTERISTICS (For typical values Tj = 25°C, for min/max values Tj = −40°C to +125°C, VDRAIN = 48 V, VCC = 12 V, unless otherwise noted) Symbol Parameter Conditions Min Typ Max 420 512 600 − 57 − Unit CURRENT LIMIT AND PWM COMPARATOR CLIM_MAX CLIM_MIN TPLH TON_MIN Tss Max Current Limit Threshold Min Current Limit Threshold CL pin Floating, TJ = 25°C, (di/dt = 0.5 A/ms) RCL = 20 kW, TJ = 25°C, (di/dt = 0.1 A/ms) mA mA Propagation Delay from Current Limit Detection to the Drain OFF State (Note 6) − 100 − ns Min On Time Pulse Width FSW = 300 kHz (Note 6) − 240 − ns Soft−Start Duration (Note 6) − 2.0 − ms 0.95 1.067 1.18 V − 70 − mV − 0 1 mA 2.3 2.41 2.5 V − 158 − mV LINE UNDER/OVERVOLTAGE PROTECTIONS Vuv Undervoltage Lockout Threshold VUV_hys Undervoltage Lockout Hysteresis VFB = VCOMP, Vin decreasing Iuv Input Bias Current VFB = 2.3 V VOV Overvoltage Lockout Threshold VFB = VCOMP, Vin increasing (Note 7) Vov_hys Overvoltage Lockout Hysteresis TEMPERATURE MANAGEMENT TSD Thermal Shutdown (Note 6) 165 °C Hysteresis in Shutdown (Note 6) 20 °C INTERNAL OSCILLATOR fOSC1 Oscillation Frequency, 300 kHz CT = 560 pF (Note 8) TJ = 25°C TJ = −40°C to 125°C 275 270 300 − 325 335 kHz fOSC2 Oscillation Frequency, 960 kHz CT = 100 pF, TJ = 25°C − 960 − kHz ICT_C Timing Charge Current VCT = 3.25 V − 172 − mA ICT_D Timing Discharge Current VCT = 3.25 V VR_pk Oscillator Ramp Peak Voltage − 3.492 − V VR_VLY Oscillator Ramp Valley − 2.992 − V DCMAx Maximum Duty Cycle 70 76.5 80 % mA 517 Product parametric performance is indicated in the Electrical Characteristics for the listed test conditions, unless otherwise noted. Product performance may not be indicated by the Electrical Characteristics if operated under different conditions. 6. Guaranteed by design and characterized 7. The OV/UV option is disabled on the NCP1032B version 8. Oscillator frequency can be externally synchronized to the maximum frequency of the device www.onsemi.com 5 NCP1032 TYPICAL OPERATING CHARACTERISTICS – Dual Output Isolated Flyback Converter 12.100 80 18 V 12.095 72 V 12.090 60 48 V 50 VOUT (V) EFFICIENCY (%) 70 36 V 24 V 40 48 V 12.080 30 12.075 20 12.070 10 12.065 72 V 24 V 12.085 18 V 36 V 12.060 0 0 25 50 75 100 125 150 175 200 0 225 25 50 75 100 125 150 175 200 225 IOUT (mA) IOUT (mA) Figure 3. Efficiency vs. IOUT at VIN = 24, 36, 48 and 72 V, T1 = CoilCraft B0226−EL Figure 4. VCC Pin Load Regulation at VIN = 24, 36, 48 and 72 V Figure 5. Startup Sequence, RCL Open, Output Load = 80 W (IOUT = 150 mA), 1 VCC 3.0 V/ div DC, 2 VOUT 3.0 V/div DC, 3 VIN 10.0 V/ div DC, 4 IPRI 100 mA/div DC, T = 20 ms/div Figure 6. Soft−Start, RCL open, Output No Load 1 VCC 3.0 V/div DC, 2 VOUT 3.0 V/div DC, 3 VIN 10.0 V/div DC, 4 IPRI 100 mA/div DC, T = 500 ms/div Figure 7. Soft−Start, RCL = 32 kW (CLIM = 250 mA), Output Load = 240 W (IOUT = 50 mA), 1 VCC 3.0 V/div DC, 2 VOUT 3.0 V/div DC, 3 VIN 10.0 V/div DC, 4 IPRI 100 mA/div DC, T = 1.0 ms/div Figure 8. Discontinuous Conduction Mode (DCM), IOUT = 150 mA, 2 VDRAIN 20 V/div DC, 3 ISEC 30 mA/div DC, 4 IPRI 100 mA/div, DC, T = 500 ns/div www.onsemi.com 6 NCP1032 TYPICAL OPERATING CHARACTERISTICS 1100 SWITCHING FREQUENCY (kHz) 1600 FREQUENCY (kHz) 800 400 200 100 CT = 82 pF 1000 900 800 700 500 400 50 80 560 1040 1520 2000 300 −40 2480 −20 0 20 40 60 80 100 120 AMBIENT TEMPERATURE (°C) Figure 9. Frequency vs. Timing Capacitor CT at 255C Figure 10. Oscillator Frequency vs. Junction Temperature 75.5 75.8 VDRAIN = 100 V 597 kHz 320 kHz 75.6 75.2 1.04 MHz DUTY CYCLE (%) DUTY CYCLE (%) CT = 560 pF CAPACITANCE (pF) 76.0 75.4 75.2 75.0 128 kHz 74.8 74.6 74.4 VDRAIN = 48 V 74.9 VDRAIN = 15 V 74.6 74.3 74.0 −20 0 20 40 60 80 100 9 10 11 12 13 14 15 AMBIENT TEMPERATURE (°C) VCC (V) Figure 11. Maximum Duty Ratio vs. Temperature Figure 12. Maximum Duty Ratio vs. VCC Voltage 300 280 260 VDRAIN = 15 V 240 220 200 VDRAIN = 48 V 180 160 140 VDRAIN = 100 V 120 100 8 8 120 IDS(off), POWER SWITCH AND STARTUP CIRCUITS LEAKAGE CURRENT (mA) 74.2 74.0 −40 MIN ON TIME (ns) CT = 220 pF 600 9 10 11 12 13 14 15 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0 125°C 25°C −40°C 0 16 16 40 80 120 160 200 240 VCC (V) DRAIN VOLTAGE (V) Figure 13. Minimum On Time vs. VCC Figure 14. Power Switch Circuit and Startup Circuit Leakage Current vs. Drain Voltage www.onsemi.com 7 NCP1032 5.5 5.3 5.1 4.9 4.7 4.5 4.3 4.1 3.9 3.7 3.5 3.3 3.1 2.9 −40 VCC = 8 V VCC = 12 V VCC = 16 V −20 0 20 40 60 80 100 VCC(reset), UNDERVOLTAGE LOCKOUT THRESHOLD (V) RDS(on), POWER SWITCH ON RESISTANCE (W) TYPICAL OPERATING CHARACTERISTICS 120 16.40 16.38 16.36 16.34 16.32 16.30 16.28 16.26 16.24 16.22 16.20 16.18 16.16 16.14 16.12 16.10 −40 −20 TJ, JUNCTION TEMPERATURE (°C) 60 80 100 120 VCC(reset), UNDERVOLTAGE LOCKOUT THRESHOLD (V) 6.965 VCC = 0 V VCC = VCC(on) − 0.2 V −20 0 20 40 60 80 100 6.960 6.955 6.950 6.945 6.940 6.935 6.930 −40 120 −20 0 20 40 60 80 100 120 TJ, JUNCTION TEMPERATURE (°C) TJ, JUNCTION TEMPERATURE (°C) Figure 17. Startup Current vs. Junction Temperature Figure 18. Undervoltage Lockout Threshold vs. Junction Temperature Startup Threshold INPUT CURRENT (mA) ISTART, STARTUP CURRENT (mA) 40 Figure 16. Vdrain Startup Threshold over Temperature UV THRESHOLD (V) 10.50 10.25 10.00 9.75 9.50 9.25 9.00 8.75 8.50 8.25 8.00 7.75 7.50 7.25 −40 20 TJ, JUNCTION TEMPERATURE (°C) Figure 15. Power Switch RDSON vs. Junction Temperature 12.8 12.6 12.4 12.2 12.0 11.8 11.6 11.4 11.2 11.0 10.8 10.6 10.4 10.2 −40 0 Minimum Operating Threshold −20 0 20 40 60 80 100 5.25 5.00 4.75 4.50 4.25 4.00 3.75 3.50 3.25 3.00 2.75 2.50 2.25 2.00 100 200 300 120 400 500 600 700 800 900 1000 TJ, JUNCTION TEMPERATURE (°C) FREQUENCY (kHz) Figure 19. Supply Voltage Thresholds vs. Junction Temperature Figure 20. VCC Input Current at 12 V with an 18 V applied Drain voltage 255C VS Oscillator Frequency www.onsemi.com 8 NCP1032 TYPICAL OPERATING CHARACTERISTICS 4.1 3.7 3.5 3.3 3.1 2.9 2.7 2.5 8 9 10 11 12 13 14 5.0 4.5 597 kHz 4.0 3.5 320 kHz 3.0 128 kHz 2.0 −40 16 15 0 20 40 60 80 100 120 AMBIENT TEMPERATURE (°C) Figure 21. Operating Supply Current vs. Supply Voltage at 320 kHz Figure 22. VCC Input Current vs. Temperature over Frequency span VDrain = 48 V REFERENCE VOLTAGE (V) 4.20 4.19 4.18 4.17 4.16 4.15 4.14 4.13 4.12 4.11 −40 −20 VCC, SUPPLY VOLTAGE (V) 4.23 4.22 4.21 Vc CLAMP (V) 5.5 2.5 2.3 2.1 −20 0 20 40 60 80 100 2.500 2.499 2.498 2.495 2.494 VCC = 12 V VCC = 8 V 2.493 2.492 2.491 2.490 2.489 2.488 −40 120 VCC = 16 V 2.497 2.496 −20 0 20 40 60 80 100 TJ, JUNCTION TEMPERATURE (°C) TJ, JUNCTION TEMPERATURE (°C) Figure 23. COMP Clamp Voltage vs. Junction Temperature Figure 24. Reference Voltage vs. Junction Temperature 120 800 96.50 96.25 780 VCC = 16 V 96.00 SINK CURRENT (mA) SOURCE CURRENT (mA) 1.04 MHz 6.0 INPUT CURRENT (mA) ICC1, OPERATING SUPPLY CURRENT (mA) 6.5 VDRAIN = 48 V TJ = 25°C CT = 560 pF 3.9 95.75 VCC = 12 V 95.50 95.25 95.00 VCC = 8 V 94.75 760 740 720 700 680 94.50 660 94.25 94.00 −40 640 −20 0 20 40 60 80 100 120 620 −40 −20 0 20 40 60 80 100 TJ, JUNCTION TEMPERATURE (°C) TJ, JUNCTION TEMPERATURE (°C) Figure 25. COMP Source Current vs. Junction Temperature Figure 26. COMP Sink Current vs. Junction Temperature www.onsemi.com 9 120 NCP1032 TYPICAL OPERATING CHARACTERISTICS VCC = 16 V 1.070 1.069 OV THRESHOLD (V) UV THRESHOLD (V) 1.072 1.071 VCC = 8 V 1.068 1.067 1.066 VCC = 12 V 1.065 1.064 1.063 1.062 −20 0 20 40 60 80 120 100 ILIM, CURRENT LIMIT THRESHOLD (mA) 110 100 UV Hysteresis −20 0 20 40 60 80 100 0 20 40 60 80 100 120 450 400 350 300 250 200 150 100 50 120 20 40 60 80 100 120 140 160 180 200 TJ, JUNCTION TEMPERATURE (°C) RISET (kW) Figure 29. Under/Overvoltage Hysteresis vs. Junction Temperature Figure 30. Current Limit Threshold vs. RCL, Current Slew Rate = 0.5 A/ms 340 330 25 V 72 V 120 mH 310 300 290 280 270 0 −20 Figure 28. Overvoltage Threshold vs. Junction Temperature 140 130 120 320 VCC = 12 V Figure 27. Undervoltage Threshold vs. Junction Temperature OV Hysteresis 90 80 70 60 −40 VCC = 8 V TJ, JUNCTION TEMPERATURE (°C) 180 170 160 150 VCC = 16 V TJ, JUNCTION TEMPERATURE (°C) ILIM, CURRENT LIMIT THRESHOLD (mA) ILIM, CURRENT LIMIT THRESHOLD (mA) VUV/OV(hys), HYSTERESIS (mV) 1.061 1.060 −40 2.422 2.420 2.418 2.416 2.414 2.412 2.410 2.408 2.406 2.404 2.402 2.400 2.398 2.396 2.394 −40 100 200 300 400 500 600 700 800 900 1000 550 500 RISET = OPEN 450 400 350 300 RISET = 50 kW 250 200 150 100 50 −40 RISET = 22 kW −20 0 20 40 60 80 100 120 CURRENT SLEW RATE (mA/mS) TJ, JUNCTION TEMPERATURE (°C) Figure 31. Current Limit Threshold vs. Current Slew Rate Figure 32. Current Limit Threshold vs. TJ, Current Slew RISET = Open = 0.5 A/ms, RISET = 55 kW = 0.3 A/ms, RISET = 22 kW = 0.1 A/ms www.onsemi.com 10 NCP1032 CT Ramp CT Charge Signal PWM Comparator Output Current Limit Propagation Delay PWM Latch Output Power Switch Circuit Gate Drive Current Limit Threshold Leading Edge Blanking Output Normal PWM Operating Range Output Overload Figure 33. Pulse Width Modulation Timing Diagram VCC(on) VCC(off) VCC(reset) 0V ISTART 0 mA 3.0 V VUV 0V 2.5 V VFB 0V VDRAIN 0V Startup Mode Dynamic Self Supply Normal Operation Output Overload Figure 34. Auxiliary Winding Operation with Output Overload Timing Diagram www.onsemi.com 11 NCP1032 Introduction its minimum value to its maximum value. The soft−start time is load and RCL dependent and can be computed in the soft−start section. The designer must evaluate the current draw of the regulator at the desired switching frequency over the VCC and temperature operating range shown in Figures 20 − 22. CVCC is calculated using the following equation: The NCP1032 is a monolithic voltage−mode switching regulator designed for isolated and non−isolated bias supply applications. The internal startup circuit and the MOSFET are rated at 200 V, making them ideal for 24 V through 48 V telecom and 42 V automotive applications. In addition, the NCP1032 can operate from an existing 12 V supply. The regulator is optimized for operation up to 1 MHz. The NCP1032 device incorporates all of the active power, control logic, protection circuitry, and power switch in a single IC. The compact design allows the designer to use minimal external components on several switching regulator applications, such as a secondary side bias supply or a low power DC−DC converter. The NCP1032 is available in the space saving WDFN8 3 x 3 mm package and is targeted for applications requiring up to 3 W. The NCP1032 has an extensive set of features including programmable cycle−by−cycle current limit, internal soft−start, input line under and over voltage detection comparators with hysteresis, regulator output undervoltage lockout with hysteresis and over temperature protection providing protection during fault conditions. A description of each of the functional blocks is given below and the functional block diagram is shown in Figure 2. C VCC + ǒTSS_Delay ) TSSǓ I CC V CC_ON * V CC_MIN 2.95 mF + ³ (eq. 1) ǒ0.4 ms ) 2.0 msǓ 4.0 mA 10.2 V * 6.95 V ICC includes the NCP1032 bias current (ICC1_MAX) and any additional current used to bias the feedback (if used). Assuming an ICC1_MAX of 3.5 mA plus a 0.5 mA bias current for the feedback sensing resistors (if used), and Tss of 2 ms, CVCC is calculated at 2.95 mF and should be rounded up to ensure design margin to 3.3 mF. Please note that if the feedback sensing resistors are connected to the VCC pin (isolated main output topology) and CVCC is increased to match COUT, the transient response of the converter will suffer. The poor transient response is due to the imbalanced capacitance to current ratio. The auxiliary winding has a significantly greater capacitance to current ratio than the output winding, taking it longer for CVCC to follow COUT during a transient condition. After initial startup, the VCC pin should be biased above VCC_min using an auxiliary winding. This will prevent the startup regulator from turning on during normal operation, reducing device power dissipation. A load should not be directly connected to the VCC pin. A load greater than 12 mA will override the startup circuit possibly damaging the part. The maximum voltage rating of the startup circuit is 200 V. Power dissipation should be observed to avoid exceeding the maximum power dissipation of the package. Figure 35 shows the recommended configuration for a non−isolated flyback converter. Startup Supply Circuit and Undervoltage Lockout The NCP1032 contains an internal 200 V startup regulator that eliminates the need for external startup components. The startup regulator consists of a 12 mA (typical) current source that supplies power from the input line (VDRAIN) pin to charge the capacitor on the VCC pin (CVCC). The act of charging the CVCC capacitor until it reaches 10.2 V while holding the power switch off is called Startup Mode (SM). Once the current source charges the VCC voltage to 10.2 V (typical) the startup circuit is disabled and if no faults are present, the power switch circuit is enabled. The internal control circuitry will draw its current from the energy held by the CVCC capacitor. The startup regulator turns on again once VCC reaches 7.55 V. The charging of the CVCC capacitor to 10.2 V by the current source and the discharging by the control circuitry to 7.55 V will be henceforth referred to as Dynamic Self Supply (DSS). If VCC falls below 7.55 V while switching, the device enters a Restart Mode (RM). While in the RM the CVCC capacitor is allowed to discharge to 6.95 V while the power switch is enabled. Once the 6.95 V threshold is reached, the power switch circuit is disabled, and the startup regulator is enabled to charge the CVCC capacitor. The power switch is enabled again once the VCC voltage reaches 10.2 V. Therefore, the external CVCC capacitor must be sized such that a voltage greater than 6.95 V is maintained on the VCC pin while the converter output reaches regulation. The output is delayed 0.4 ms (TSS_Delay) from the released undervoltage lockout to the first switching pulse. The soft−start time TSS is fixed at 2 ms to ramp the current from VOUT T1 VIN Cin D1 Lpri COUT Lsec Lbias D2 CVCC CT R4 GND UV/OV VDRAIN R3 VCC CL RCL CC RC R1 COMP VFB CP NCP1032 CCT Figure 35. Non−Isolated Bias Supply Configuration www.onsemi.com 12 R2 NCP1032 Soft−Start and the soft−start time will be 2 ms as shown in Figure 36. The equation below can be used to calculate the soft−start time for all other current limit set values. The NCP1032 features an internal soft−start which reduces power−on stress and also contributes to the lower output overshoot. Once the VCC_ON threshold is reached and there are no fault conditions, the power switch is enabled and the cycle−by−cycle current limit is ramped up slowly to the current limit threshold set by the CL pin. If the CL pin is open, the current limit will be set to its maximum value TSSR + Set Current * Min Current Max Current * Min Current 1.07 ms + 300 mA * 57 mA 512 mA * 57 mA T SS ³ (eq. 2) 2 ms PWM Signal COMP Voltage 4.2 V 3.5 Ramp 3.0 V Set Limit Current Limit 57 mA Inductor Current Correction Time Soft−Start Time Figure 36. Soft−Start Time The compensation of the converter must be manipulated to minimize the overshoot of the output voltage during startup, details are in the compensation section. OV Enable OV Comparator VIN Line Under and Over Voltage Detectors The NCP1032 incorporates Vin input line under voltage (UV) and over voltage (OV) shutdown circuits. If the UV/OV pin is set below 1.0 V or above 2.4 V thresholds the power switch will stop switching and the part will use DSS until the problem is corrected. The comparators incorporate typical voltage hysteresis of 70 mV (UV) and 158 mV (OV) to prevent noise from inadvertently triggering the shutdown circuit. The UV/OV sense pin can be biased using an external resistor divider from the input line as shown in Figure 37. The UV/OV pin should be bypassed using a 1 nF capacitor to prevent triggering the UV/OV circuit during normal switching operation. CUV 1 nF R3 2.4 V R4 1V Fault Logic UV Comparator Figure 37. UV/OV Resistor Divider from the Input Line The resistive network impedance must not be too high to keep good voltage accuracy and not too low to minimize power losses. A 200 kW to 1.2 MW range is recommended for the high side resistor R3. If the designer wanted to set the undervoltage threshold to 32 V, the resistor divider should be designed according to the following equation: R4 + V UV R3 ³ V IN_UV * V UV 34.49 kW + www.onsemi.com 13 1.067 1 MW 32 V * 1.067 (eq. 3) [ 34.0 kW (R96 Value) NCP1032 Oscillator, Voltage Feed Forward, and Sync Capability The OV threshold monitored at the UV/OV pin is 2.41 times higher than the UV threshold, leading to an OV threshold of 73.3 V for the calculated R96 value. Designers can quickly set the OV/UV thresholds by referencing Figure 38. The oscillator is optimized for operation up to 1 MHz and its frequency is set by the external timing capacitor (CT) connected to the CT pin. The oscillator has two modes of operation: free running and synchronized (sync). While in free running mode, an internal current source sequentially charges and discharges CT generating a voltage ramp between 3.0 V and 3.5 V. Under normal operating conditions, the charge (ICT_C) and discharge (ICT_D) currents are typically 172 mA and 515 mA, respectively. The charge/discharge current ratio of 1:3 discharges CT in 25% of the total period. The power switch is disabled while CT is discharging, guaranteeing a maximum duty cycle of 75% as shown in Figure 39. 120 110 INPUT VOLTAGE (V) 100 Overvoltage Threshold 90 80 70 60 50 Undervoltage Threshold 40 COMP 30 CT Ramp 20 10 150 200 250 300 350 400 450 500 Power Switch Enabled R3 (kW) Figure 38. UV/OV Resistor Divider Thresholds with R4 Set to 10 k CT Charge Signal The UV/OV pin can also be used to implement a remote enable/disable function. If an external transistor pulls the UV/OV pin below 1.0 V (or above 2.4 V) the converter will be disabled and no switching is allowed. A device version is available without the OV protection feature, see the ordering information section. Max Duty Cycle 75% 25% Figure 39. Auxiliary Winding Operation with Output Overload Timing Diagram The oscillator frequency should be set no more than 25% below the target sync frequency to maintain an adequate voltage ramp and provide good noise immunity. A possible circuit to synchronize the oscillator is shown in Figure 40. Error Amplifier The internal error amplifier (EA) regulates the output voltage of the bias supply. The scaled signal is fed into the feedback pin (VFB) which is the inverting input of the error amplifier. It compares a scaled voltage signal to an internal trimmed 2.5 V reference connected to its non−inverting input. The output of the error amplifier is internally connected to a PWM comparator and also available externally through the COMP pin for frequency compensation. To insure normal operation, the EA compensation should be selected such that the EA frequency response crosses 0 dB below 80 kHz. The error amplifier feedback bias current is less than 200 nA over the operating range. The output source and sink currents are typically 95 mA and 700 mA, respectively. Under load transient conditions, COMP may need to move from the bottom to the top of the CT ramp. A large current is required to complete the COMP swing if small resistors or large capacitors are used to implement the compensation network. In which case, the COMP swing will be limited by the EA source current. Optimum transient responses are obtained if the compensation components allow the COMP pin to swing across its operating range in 1 cycle. CT CT R1 C1 R2 Figure 40. External Frequency Synchronization Circuit www.onsemi.com 14 2 NCP1032 Voltage feed forward can be implemented by connecting a resistor from the input voltage to the CT pin. RFF supplies a current that allows the input voltage to modify the maximum duty cycle rather than the standard 75% maximum. If the designer wanted to implement a fixed lower duty cycle, a resistor can be tied to a fixed voltage source such as VAUX or a voltage reference. If voltage feed forward is used, the frequency can shift dramatically depending on the value of the resistor. The PWM comparator and latch propagation delay are less than 200 ns. If the system is designed to operate with a minimum on time less than 200 ns (no or light load), the converter will skip pulses. Skipping pulses is usually not a problem, unless operating at a frequency close to the audible range. Skipping pulses is more likely when operating at high frequencies during high input voltage and minimum load conditions. A 2 kW series resistor is included for ESD protection between the internal EA output and the COMP pin. Under normal operation, a 220 mV offset is observed between the CT ramp and the COMP crossing points. The series resistor does not interact with the error amplifier transfer function. VIN IFF Cin 2.2 mF VDRAIN RFF Programmable Current Limit The power switch circuit incorporates SENSEFET® technology to monitor the drain current. A sense voltage is generated by driving a sense element, RSENSE, with a current proportional to the drain current. The sense voltage is compared to an externally programmable reference voltage on the non−inverting input of the current limit comparator. If the sense voltage exceeds the setup reference level, the comparator resets the PWM latch and the switching cycle is terminated. The reference level threshold is programmable by a resistor (RCL) connected to the CL pin shown in Figure 42. By limiting the peak current to the needs of the application, the transformer sizing can be scaled appropriately to the specific requirements which allows the PCB footprint to be minimized. The NCP1032 maximum drain current limit thresholds are 512 mA. Please refer to Figure 30 for ILIM vs. RCL relationship. Z1 4V GND CT NCP 1032 CCT Feed Forward Voltage CT PIN Voltage On Off Time 75% On Off Time 66% On Off Time Time 58% On Off Time Time 53% On Time Off Time 42% On Time Off Time 38% On Off Time 29% Off Time 21% On Figure 41. Voltage Feed Forward R VFF + VIN MIN * Ramp I CT_D * D MAX 320 kW + ǒICT_C ) ICT_DǓ ³ (eq. 4) 32 V * 3.25 V 517 mA * 62% 3.2 mA ǒ172 mA ) 517 mAǓ Current Limit Comparator + + Fault Logic − PWM Comparator and Latch The Pulse Width Modulator (PWM) comparator compares the error amplifier output (COMP) to the CT ramp and generates a proportional duty cycle. The power switch is disabled while COMP voltage is below the CT ramp signal. Once COMP reaches the ramp signal, the power switch is enabled. If COMP is at the bottom of the CT ramp, the converter operates at minimum duty cycle. While COMP increases, the duty cycle increases until COMP reaches the peak of the CT ramp, at which point the controller operates at maximum duty cycle. The CT charge signal is filtered through a one shot pulse generator to set the PWM latch and enable switching at the beginning of each period. Switching is allowed while the CT ramp is below COMP and a current limit fault is not present. The pulse width modulation technique is seen in Figure 39. 100 ns Leading Edge Blanking CL RCL Soft−Start Ramp Sense MOSFET VDRAIN GND DRIVER Figure 42. Current Limit Threshold and Propagation Delay www.onsemi.com 15 NCP1032 VDRAIN The propagation delay is measured from the time an overcurrent fault appears at power switch circuit drain, to the start of the turn−off transition as shown in Figure 43. The current limit propagation delay time is typ. 100 ns. The propagation must be accounted for when designing the power supply, as it will result in a constant power output through the transformer when the output is shorted. The constant power can cause the transformer to rise in temperature permanently damaging the magnetics. This can be mitigated by placing a 10 W resistor in series with the output rectification diode. VDRAIN_MAX (180 V) VLS (leakage spike) VCLAMP VR VIN t Figure 44. Power Switch Waveforms with Clamping T PHL ISW TPHL Cclamp UV/OV 2 7 VCC CL 5 COMP VFB 1 CT GND t Adaptive Leading Edge Blanking + Cout − 8 U? Figure 43. Current Limit Threshold and Propagation Delay D1 D_Clamp 6 Each time the power switch circuit is turned on, a narrow voltage spike appears across RSENSE. The spike is due to the power switch circuit gate to source capacitance, transformer interwinding capacitance, and output rectifier recovery time. The spike can cause a premature reset of the PWM latch. A proprietary active Leading Edge Blanking (LEB) circuit masks the current signal to prevent the voltage spike from resetting the PWM latch. The active LEB masks the current signal until the power switch turn on transition is complete. The adaptive LEB period provides better current limit control compared to a fixed blanking period. VF T1 + Vin Cin − VDRAIN VIN LP Rclamp ILIM Rcl Cvcc 4 3 NCP1032_33 Figure 45. Passive RCD Clamp Network The passive RCD network is the most standard circuitry and the formula below is used to calculate RCLAMP and CCLAMP. R CLAMP + C CLAMP + Power Switch Circuit Protection The NCP1032 monolithically integrates a 200 V power switch with control logic circuitry. The power switch is designed to directly drive the converter transformer. The gate drive is tailored to control switching transitions and help limit electromagnetic interference (EMI). For a Flyback topology a large transient voltage spike appears at the transformers primary side after the power switch turns off. These spikes are a function of the transformer leakage inductance (LLP) on either the primary or secondary side. A circuit is needed to clamp the leakage spike, limiting the voltage drain excursion to a safe value. The operating VDRAIN_MAX is 200 V as depicted in Figure 44. Two such circuits are the passive RCD network or a zener clamp as depicted in Figure 45 and Figure 46. www.onsemi.com 16 2 ǒVCLAMP * (VOUT ) VF) V CLAMP L LP I PEAK 2 V CLAMP V LS F SW R CLAMP NǓ F SW (eq. 5) NCP1032 The voltage leakage spike (VLS) is usually selected 50 to 70% above the reflected value VR = N x (VOUT + VF) and (VIN + VCLAMP) must be below the operating VDRAIN−MAX which is 200 V. The diode used for the clamping circuit needs to be at minimum fast or ultrafast recovery and an MURA110 represents a good choice. One major drawback of the RCD network lies in its dependency upon the peak current. The worse case occurs when IPEAK and VIN are at the maximum. + Vin − Thermal Shutdown VF T1 Cin The zener diode is probably the most expensive but offers the best protection and a very precise clamping level. Select the zener voltage to set VLS level between 10 to 15 V above the reflected voltage VR so VZener = VLS + VR. The zener diode must be able to handle the voltage rating and power dissipation during the switch turn−off time. For the NCP1032, a 0.5 W zener diode, like the MMSZ47T1 is suitable. D1 Cout Dz_clamp Internal thermal shutdown circuitry is provided to protect the integrated circuit in the event that the maximum junction temperature is exceeded. When activated at 165°C, the power switch circuit is disabled. Once the junction temperature falls below 145°C, the NCP1032 is allowed to resume normal operation. This feature is provided to prevent catastrophic failures from accidental device overheating. It is not intended to be used as a substitute for proper heat sinking. + − D_Clamp VDRAIN 8 U? 6 UV/OV VCC CL 2 GND 1 CT COMP VFB 7 5 Cvcc Rcl 4 3 NCP1032_33 Figure 46. Zener Clamp Network Application Considerations Typical Applications Output voltage regulation and overall efficiency are shown in Figure 3 and Figure 4 on page 6. The resistor divider formed by R3 and R4 sets the undervoltage lockout threshold at about 32 V. Application Note AND8119/D describes the design of this bias supply system. A 12 V / 3 W bias supply for 36 V to 75 V telecom systems, 1500 V isolation DC−DC converters. The NCP1032 is configured in Flyback topology and operates in Discontinuous Conduction Mode (DCM) to offer a low−cost, high efficiency solution. The circuit schematic is shown in Figure 47. Transformer T1 is available as a CoilCraft B0226−EL. Capacitor CCT sets the switching frequency at approximately 300 kHz. L1 2.2mH + T1 Cin 2.2 mF − Lbias 8 UV/OV R4 32.4 VCC CL GND 1 Cvcc 2.2 mF 5 COMP CT D2 NRVB0540 7 Cp 2 Cout 22 mF Lpri MBR1H100 VDRAIN U1 6 + D1 Lsec Dclp R3 1M MBR140 1 nF C1 1000 pF Cuv 1 nF Rclp 18 k Cclp VFB 68 pF 4 3 Cc 100 nF NCP1032 Cct 560 pF Rc 18 K R1 19.6 K R2 5.1 K Figure 47. 48 V to Isolated 12 V / 3 W Bias Supply Schematic www.onsemi.com 17 − NCP1032 Layout Recommendations signals and ICs. The exposed pad of the package must be connected to the ground plane of the board which is important for EMI and thermal management. Finally, it is always good practice to keep sensitive traces such as feedback connection (VFB and COMP) as far away from switched signal connections (VDRAIN) as possible. Figure 48 shows an example of an optimized PCB layout. To prevent EMI problems high current copper traces which have high frequency switching should be optimized. Therefore, use short and wide traces for power current paths and for power ground traces especially transformer trace connections (primary and secondary). When power is transferred from input to output, there is a period of time when the power switch is on, referred to as “on time,” and a period of time when the switch is off, referred to as “off time.” When the power switch is on, the input voltage is applied across the primary side of the transformer and current increases in the primary inductance. Further, when the power switch is on the output current is supplied from the output capacitance. When the power switch is off, current on the primary side conducts through the clamp or snubber circuit. On the secondary side current is conducting through the rectification diode, providing power to the output and replenishing energy in the output capacitances as shown in Figure 48. Electromagnetic radiation is minimized by keeping VDRAIN leads, output diode, and output bypass capacitor leads as short as possible. It is important to minimize the area of the VDRAIN nodes and used the ground plane under the switcher circuitry to prevent interplane coupling and minimize cross−talk to sensitive Thermal Considerations Careful attention must be paid to the internal power dissipation of the NCP1032. Power dissipation is a function of efficiency and output power. As output power requirements increase, proper component selection includes adjusting RDSON, forward voltage of diodes, and enlarging packages. For example, if a transformer’s size were increased to lower the DCR or/and increase the inductance efficiency will improve at heavier loads. The exposed thermal pad is designed to be soldered to the ground plane used as a heat sink. The ground plane size should be maximized and connected to the internal and bottom copper ground planes with thermal vias placed directly under the package to spread heat generated by the NCP1032 as depicted Figure 48. Figure 48. Recommended PCB Layout www.onsemi.com 18 NCP1032 Vin 32 to 75 V + − Cin 2.2 mF 1 nF MBR140SFT1G 4:1 T1 Rclp 18 k Dclp Cclp Lsec D1 Lpri Cout 22 mF U1 R3 1M D4 MMSZ5243BT1G Cuv 1 nF 6 UV/OV R4 32.4 VDRAIN R7 18 k 8 Q1 NSS1C201LT1G MBR1H100SFT3G GND 1 CT 2 5 Cp 68 pF COMP Cct 560 pF 1.0 mF Cvcc 7 VCC CL + Vout 5.0 V 600 mA − 4 Cc 3 100 nF VFB NCP1032 Rc 18 K R1 20 K R2 20 K Figure 49. 48 V to 5.0 V DC−DC Converter Without Auxiliary Winding + Vin 32 to 75 V − Cin 2.2 mF 3:1 T1 Rclp 18 k Lpri Dclp Cclp 1 nF MBR140SFT1G Lsec D1 Cout 22 mF + Vout 12.0 V 300 mA − 2 Cct 560 pF GND UV/OV R4 32.4 CT Cuv 1 nF U1 6 1 R3 1M VDRAIN 8 MBR1H100SFT3G 7 VCC CL 5 100 nF Cvcc Cp 68 pF COMP 4 Cc 3 100 nF VFB NCP1032 Rc 18 K R1 20 K R2 20 K Figure 50. 48 V to 12.0 V DC−DC Converter Without Auxiliary Winding www.onsemi.com 19 NCP1032 560 mF D1 100 V VIN 50 mA MURA115 Cin 1 mF VOUT COUT 22 mF UV/OV R4 10 kW VDRAIN R3 294 kW VCC CL RCL 40.2 kW RC CC 1.5 nF 100 kW NCP1032 GND CT COMP CP 100 pF R1 78.7 kW VFB R2 2 kW CCT Figure 51. Typical Application Circuit Boost Circuit Configuration ORDERING INFORMATION OV Protection Marking Package Shipping† NCP1032AMNTXG Enable 1032A WDFN8 3x3 (Pb−Free) 3,000 / Tape & Reel NCP1032BMNTXG Disable 1032B WDFN8 3x3 (Pb−Free) 3,000 / Tape & Reel Device †For information on tape and reel specifications, including part orientation and tape sizes, please refer to our Tape and Reel Packaging Specifications Brochure, BRD8011/D. www.onsemi.com 20 NCP1032 PACKAGE DIMENSIONS WDFN8 3x3, 0.65P CASE 511BH ISSUE O B A D NOTES: 1. DIMENSIONING AND TOLERANCING PER ASME Y14.5M, 1994. 2. CONTROLLING DIMENSION: MILLIMETERS. 3. DIMENSION b APPLIES TO PLATED TERMINAL AND IS MEASURED BETWEEN 0.15 AND 0.30 MM FROM TERMINAL TIP. 4. COPLANARITY APPLIES TO THE EXPOSED PAD AS WELL AS THE TERMINALS. L L L1 PIN ONE REFERENCE ÇÇÇÇ ÇÇÇÇ ÇÇÇÇ DETAIL A E ALTERNATE CONSTRUCTIONS ÇÇÇ ÇÇÇ ÉÉÉ 0.10 C 2X 0.10 C 2X EXPOSED Cu TOP VIEW A DETAIL B 0.10 C A3 A3 ÇÇÇ ÉÉÉ MOLD CMPD A1 DETAIL B ALTERNATE CONSTRUCTIONS 0.08 C A1 NOTE 4 C SIDE VIEW D2 DETAIL A 1 8X SEATING PLANE DIM A A1 A3 b D D2 E E2 e K L L1 MILLIMETERS MIN MAX 0.70 0.80 0.00 0.05 0.20 REF 0.25 0.35 3.00 BSC 2.20 2.40 3.00 BSC 1.40 1.60 0.65 BSC 0.45 REF 0.20 0.40 −−− 0.15 RECOMMENDED SOLDERING FOOTPRINT* L 8X 2.46 PACKAGE OUTLINE 4 0.53 E2 3.30 1.66 8 5 e 8X BOTTOM VIEW b 0.10 C A B 0.05 C 1 NOTE 3 0.65 PITCH 8X 0.40 DIMENSIONS: MILLIMETERS *For additional information on our Pb−Free strategy and soldering details, please download the ON Semiconductor Soldering and Mounting Techniques Reference Manual, SOLDERRM/D. SENSEFET is a registered trademark of Semiconductor Components Industries, LLC. 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