Product Folder Sample & Buy Support & Community Tools & Software Technical Documents DRV8806 SLVSBA3C – JUNE 2012 – REVISED DECEMBER 2015 DRV8806 Quad Serial Interface Low-Side Driver IC 1 Features 3 Description • The DRV8806 provides a 4-channel low-side driver with overcurrent protection. It has built-in diodes to clamp turnoff transients generated by inductive loads and can be used to drive unipolar stepper motors, DC motors, relays, solenoids, or other loads. 1 • • • 4-Channel Protected Low-Side Driver – Four NMOS FETs With Overcurrent Protection – Integrated Inductive Clamp Diodes – Serial Interface – Open/Shorted Load Detection 2-A (Single Channel On)/1-A (All Channels On) Maximum Drive Current per Channel (at 25°C) 8.2-V to 40-V Operating Supply Voltage Range Thermally-Enhanced Surface Mount Package 2 Applications • • • • The DRV8806 can supply up to 2-A (single channel on) or 1-A (all channels on) continuous output current (with adequate PCB heatsinking at 25°C). A serial interface is provided to control the output drivers. Fault status can be read through the serial interface. Multiple DRV8806 devices can be chained together to use a single serial interface. Internal shutdown functions are provided for overcurrent protection, short-circuit protection, undervoltage lockout, and overtemperature, and faults are indicated by a fault output pin. Relay Drivers Unipolar Stepper Motor Drivers Solenoid Drivers General Low-Side Switch Applications The DRV8806 is available in a 16-pin HTSSOP package (Eco-friendly: RoHS & no Sb/Br). Device Information(1) PART NUMBER DRV8806 PACKAGE HTSSOP (16) BODY SIZE (NOM) 5.00 mm × 4.40 mm (1) For all available packages, see the orderable addendum at the end of the data sheet. Simplified Schematic 8.2V to 40V RESET nFAULT Fault Protection Clamp Diodes 1A M 1A 1A ± Controller DRV8806 Quad Low-Side Driver + Serial 4 Interface + ± 1A 1 An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications, intellectual property matters and other important disclaimers. PRODUCTION DATA. DRV8806 SLVSBA3C – JUNE 2012 – REVISED DECEMBER 2015 www.ti.com Table of Contents 1 2 3 4 5 6 7 Features .................................................................. Applications ........................................................... Description ............................................................. Revision History..................................................... Pin Configuration and Functions ......................... Specifications......................................................... 1 1 1 2 3 4 6.1 6.2 6.3 6.4 6.5 6.6 6.7 4 4 4 5 5 6 7 Absolute Maximum Ratings ...................................... ESD Ratings.............................................................. Recommended Operating Conditions....................... Thermal Information .................................................. Electrical Characteristics........................................... Timing Requirements ................................................ Typical Characteristics .............................................. Detailed Description .............................................. 8 7.1 Overview ................................................................... 8 7.2 Functional Block Diagram ......................................... 8 7.3 Feature Description................................................... 9 7.4 Device Functional Modes........................................ 10 8 Application and Implementation ........................ 13 8.1 Application Information............................................ 13 8.2 Typical Application ................................................. 13 9 Power Supply Recommendations...................... 15 10 Layout................................................................... 16 10.1 Layout Guidelines ................................................. 16 10.2 Layout Example .................................................... 16 10.3 Thermal Considerations ........................................ 16 11 Device and Documentation Support ................. 18 11.1 11.2 11.3 11.4 11.5 Documentation Support ........................................ Community Resources.......................................... Trademarks ........................................................... Electrostatic Discharge Caution ............................ Glossary ................................................................ 18 18 18 18 18 12 Mechanical, Packaging, and Orderable Information ........................................................... 18 4 Revision History NOTE: Page numbers for previous revisions may differ from page numbers in the current version. Changes from Revision B (December 2013) to Revision C • Page Added ESD Ratings table, Feature Description section, Device Functional Modes, Application and Implementation section, Power Supply Recommendations section, Layout section, Device and Documentation Support section, and Mechanical, Packaging, and Orderable Information section ................................................................................................. 1 Changes from Revision A (November 2013) to Revision B Page • Changed (OPEN-DRAIN to PUSH-PULL in the elec chara table section SDATAOUT OUTPUT ......................................... 5 • Added another row below VOH - merge the first two columns together (VOH and Output high voltage). The second row should have test condition "Io = 100 uA, VM = 8.2 V" and be specified as 2.5 V MIN ................................................... 5 • Added two new rows, ISRC and ISNK in elec chara table, section SDATAOUT OUTPUT........................................................ 5 • Changed NO. 6 in Timing Requirements table ...................................................................................................................... 6 • Added a sentence in second paragraph below Figure 2: A pullup resistor......1 kohm is recommended. ........................... 10 Changes from Original (June 2012) to Revision A Page • Added comment to Timing Requirements section.................................................................................................................. 6 • Changed Functional Block Diagram at SDATOUT................................................................................................................. 8 • Changed Figure 6 at SDATOUT........................................................................................................................................... 10 • Changed SDATOUT description in Serial Interface Operation section ................................................................................ 10 2 Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DRV8806 DRV8806 www.ti.com SLVSBA3C – JUNE 2012 – REVISED DECEMBER 2015 5 Pin Configuration and Functions PWP Package 16-Pin HTSSOP Top View VM VCLAMP OUT1 OUT2 GND OUT3 OUT4 nENBL 1 16 2 15 14 13 3 4 GND 5 6 7 12 11 10 9 8 nFAULT SDATOUT SDATIN SCLK GND LATCH NC RESET Pin Functions PIN NAME NO. I/O (1) DESCRIPTION EXTERNAL COMPONENTS OR CONNECTIONS POWER AND GROUND 5, 12, PowerPAD™ — Device ground All pins must be connected to GND. 1 — Device power supply Connect to motor supply (8.2 V - 40 V). LATCH 11 I Latch input Rising edge latches shift register to output stage, falling edge latches fault data into output shift register – internal pulldown nENBL 8 I Enable input Active low enables outputs – internal pulldown RESET 9 I Reset input Active-high reset input initializes internal logic – internal pulldown SCLK 13 I Serial clock Serial clock input – internal pulldown SDATIN 14 I Serial data input Serial data input – internal pulldown SDATOUT 15 OD Serial data output Serial data output; push-pull structure; see serial interface section for details 16 OD Fault Logic low when in fault condition (overtemperature, overcurrent, open load) - opendrain output OUT1 3 O Output 1 Connect to load 1 OUT2 4 O Output 2 Connect to load 2 OUT3 6 O Output 3 Connect to load 3 OUT4 7 O Output 4 Connect to load 4 VCLAMP 2 — Output clamp voltage Connect to VM supply, or zener diode to VM supply GND VM CONTROL STATUS nFAULT OUTPUT (1) Directions: I = input, O = output, OD = open-drain output. Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DRV8806 3 DRV8806 SLVSBA3C – JUNE 2012 – REVISED DECEMBER 2015 www.ti.com 6 Specifications 6.1 Absolute Maximum Ratings over operating free-air temperature range (unless otherwise noted) (1) (2) MIN MAX UNIT VM Power supply voltage –0.3 43 V VOUTx Output voltage –0.3 43 V VCLAMP Clamp voltage –0.3 43 V SDATOUT, nFAULT Output current 20 mA 2 A 1 A Peak clamp diode current (3) DC or RMS clamp diode current (3) SDATOUT, nFAULT Digital input pin voltage –0.5 7 V Digital output pin voltage –0.5 7 V Internally limited A Peak motor drive output current, t < 1 μS Continuous total power dissipation (3) See Thermal Information TJ Operating virtual junction temperature (3) –40 150 °C Tstg Storage temperature –60 150 °C (1) (2) (3) Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings only, which do not imply functional operation of the device at these or any other conditions beyond those indicated under Recommended Operating Conditions. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. All voltage values are with respect to network ground terminal. Power dissipation and thermal limits must be observed. 6.2 ESD Ratings VALUE Human body model (HBM), per ANSI/ESDA/JEDEC JS-001, all pins V(ESD) (1) (2) Electrostatic discharge (1) Charged device model (CDM), per JEDEC specification JESD22-C101, all pins (2) UNIT ±6000 V ±1000 JEDEC document JEP155 states that 500-V HBM allows safe manufacturing with a standard ESD control process. JEDEC document JEP157 states that 250-V CDM allows safe manufacturing with a standard ESD control process. 6.3 Recommended Operating Conditions MIN VM Power supply voltage VCLAMP Output clamp voltage (1) IOUT (1) (2) 4 Continuous output current, single channel on, TA = 25°C (2) Continuous output current, four channels on, TA = 25°C (2) NOM MAX UNIT 8.2 40 V 0 40 V 2 A 1 A VCLAMP is not a power supply input pin - it only connects to the output clamp diodes. Power dissipation and thermal limits must be observed. Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DRV8806 DRV8806 www.ti.com SLVSBA3C – JUNE 2012 – REVISED DECEMBER 2015 6.4 Thermal Information DRV8806 THERMAL METRIC (1) PWP (HTSSOP) UNIT 16 PINS RθJA Junction-to-ambient thermal resistance 39.6 °C/W RθJC(top) Junction-to-case (top) thermal resistance 24.6 °C/W RθJB Junction-to-board thermal resistance 20.3 °C/W ψJT Junction-to-top characterization parameter 0.7 °C/W ψJB Junction-to-board characterization parameter 20.1 °C/W RθJC(bot) Junction-to-case (bottom) thermal resistance 2.3 °C/W (1) For more information about traditional and new thermal metrics, see the Semiconductor and IC Package Thermal Metrics application report, SPRA953. 6.5 Electrical Characteristics TA = 25°C, over recommended operating conditions (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX 1.6 3 UNIT POWER SUPPLIES IVM VM operating supply current VM = 24 V VUVLO VM undervoltage lockout voltage VM rising mA 8.2 V 0.8 V LOGIC-LEVEL INPUTS (SCHMITT TRIGGER INPUTS WITH HYSTERESIS) VIL Input low voltage VIH Input high voltage VHYS Input hysteresis IIL Input low current VIN = 0 IIH Input high current VIN = 3.3 V RPD Pulldown resistance 2 V 0.45 –20 V 20 μA 100 μA 100 kΩ nFAULT OUTPUT (OPEN-DRAIN OUTPUT) VOL Output low voltage IO = 5 mA IOH Output high leakage current VO = 3.3 V 0.5 V 1 μA SDATOUT OUTPUT (PUSH-PULL OUTPUT WITH INTERNAL PULLUP) VOL Output low voltage IO = 5 mA 0.5 IO = 100 µA, VM = 11 V - 60 V, peak V 6.5 IO = 100 µA, VM = 11 V - 60 V, steady state 3.3 IO = 100 µA, VM = 8.2 V - 11 V, steady state 2.5 4.5 5.6 V VOH Output high voltage ISRC Output source current VM = 24 V 1 mA ISNK Output sink current VM = 24 V 5 mA V LOW-SIDE FETS RDS(ON) FET on resistance IOFF Open load detect current VM = 24 V, IO = 700 mA, TJ = 25°C 0.5 VM = 24 V, IO = 700 mA, TJ = 85°C 0.75 0.8 25 50 μA –50 50 μA 0 Ω HIGH-SIDE DIODES VF Diode forward voltage VM = 24 V, IO = 700 mA, TJ = 25°C IOFF Off state leakage current VM = 24 V, TJ = 25°C 0.9 V tR Rise time VM = 24 V, IO = 700 mA, Resistive load 50 300 ns tF Fall time VM = 24 V, IO = 700 mA, Resistive load 50 150 ns 3 5 A OUTPUTS PROTECTION CIRCUITS IOCP Overcurrent protection trip level Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DRV8806 5 DRV8806 SLVSBA3C – JUNE 2012 – REVISED DECEMBER 2015 www.ti.com Electrical Characteristics (continued) TA = 25°C, over recommended operating conditions (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT tOCP Overcurrent protection deglitch time 3.5 µs tOL Open load detect deglitch time 15 µs tRETRY Overcurrent protection re-try time 1.2 ms TTSD Thermal shutdown temperature Die temperature 150 160 180 °C 6.6 Timing Requirements over operating free-air temperature range (unless otherwise noted) (1) MIN NOM MAX UNIT 1 tCYC Clock cycle time 62 ns 2 tCLKH Clock high time 25 ns 3 tCLKL Clock low time 25 ns 4 tSU(SDATIN) Setup time, SDATIN to SCLK 5 ns 5 tH(SDATIN) Hold time, SDATIN to SCLK 1 ns 6 tD(SDATOUT) Delay time, SCLK to SDATOUT, no external pullup resistor, COUT = 100 pF 7 tW(LATCH) Pulse width, LATCH 8 tOE(ENABLE) Enable time, nENBL to output low 50 100 200 ns ns 60 ns 9 tD(LATCH) Delay time, LATCH to output change — tRESET RESET pulse width 20 µs 10 tD(RESET) Reset delay before clock 20 µs 11 tSTARTUP Start-up delay VM applied before clock 55 µs (1) 200 ns Not production tested. 10 RESET nENBL 7 VM 11 1 SCLK LATCH 2 3 Data in valid SDATIN 4 SDATOUT OUTx 8 5 Data out valid 9 CLK 6 More than 400 ns of delay should exist between the final SCLK rising edge and the LATCH rising edge. This ensures that the last data bit is shifted into the device properly. Figure 1. DRV8806 Timing Requirements 6 Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DRV8806 DRV8806 www.ti.com SLVSBA3C – JUNE 2012 – REVISED DECEMBER 2015 2000 2.00 1950 1.95 1900 1.90 Supply Current (mA) Supply Current (mA) 6.7 Typical Characteristics 1850 1800 1750 1700 1650 1600 1.85 1.80 1.75 1.70 1.65 1.60 1550 9V 24 V 0° C 25° C 85° C 9V Temperature (ƒC) Figure 2. Supply Current vs Temperature 600 600 500 500 Rdson (mŸ) 700 400 300 24 V 25° C 400 300 100 43 V 0° C 0° C 8V C004 Figure 4. RDS(ON) vs Temperature 25° C 85° C 0 85° C Temperature (ƒC) C002 200 9V 0 43 V Figure 3. Supply Current vs Supply Voltage 700 100 24 V Supply Voltage (V) C001 200 25° C 85° C 1.50 1500 Rdson (mŸ) 0° C 1.55 43 V 60 V Supply Voltage (V) Figure 5. RDS(ON) vs Supply Voltage Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DRV8806 C005 7 DRV8806 SLVSBA3C – JUNE 2012 – REVISED DECEMBER 2015 www.ti.com 7 Detailed Description 7.1 Overview The DRV8806 is an integrated 4-channel low-side driver controlled using a serial interface to change the state of the low-side driver outputs. The low-side driver outputs consist of four N-channel MOSFETs that have a typical RDS(ON) of 500 mΩ. A single motor supply input VM serves as device power and is internally regulated to power the low-side gate drive. Data is shifted into a temporary data register in the device through the SDATIN pin, one bit at each rising edge of SCLK, while LATCH is held low. The outputs of the device can be disabled by pulling nENBL logic high. Several safety features are integrated in the device including overcurrent protection, thermal shutdown, undervoltage lockout, and open load protection. The overcurrent protection and open load faults share a fault bit per channel that is set when one of these conditions occurs. 7.2 Functional Block Diagram 8.2V - 40V Internal Reference Regs UVLO VM LS Gate Drive OCP, Open load, Gate Drive nENBL LATCH 8.2V - 40V Optional Zener Int. VCC VCLAMP OUT1 Inductive Load SDATIN SDATOUT Control Logic SCLK OCP, Open load, Gate Drive OCP, Open load, Gate Drive RESET OUT2 Inductive Load OUT3 Inductive Load nFAULT Thermal Shut down OCP, Open load, Gate Drive OUT4 Inductive Load GND (multiple pins) 8 Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DRV8806 DRV8806 www.ti.com SLVSBA3C – JUNE 2012 – REVISED DECEMBER 2015 7.3 Feature Description 7.3.1 Output Drivers The DRV8806 contains four protected low-side drivers. Each output has an integrated clamp diode connected to a common pin, VCLAMP. VCLAMP can be connected to the main power supply voltage, VM. It can also be connected to a Zener or TVS diode to VM, allowing the switch voltage to exceed the main supply voltage VM. This connection can be beneficial when driving loads that require very fast current decay, such as unipolar stepper motors. In all cases, the voltage on the outputs must not be allowed to exceed the maximum output voltage specification. 7.3.2 Protection Circuits The DRV8806 is fully protected against undervoltage, overcurrent and overtemperature events. 7.3.2.1 Overcurrent Protection (OCP) An analog current limit circuit on each FET limits the current through the FET by removing the gate drive. If this analog current limit persists for longer than the tOCP deglitch time (approximately 3.5 µs), the driver will be disabled and the nFAULT pin will be driven low. The driver will remain disabled for the tRETRY retry time (approximately 1.2 ms), then the fault will be automatically cleared. The fault will be cleared immediately if either RESET pin is activated or VM is removed and reapplied. 7.3.2.2 Thermal Shutdown (TSD) If the die temperature exceeds safe limits, all output FETs will be disabled and the nFAULT pin will be driven low. Once the die temperature has fallen to a safe level, operation will automatically resume. 7.3.2.3 Undervoltage Lockout (UVLO) If at any time the voltage on the VM pin falls below the undervoltage lockout threshold voltage, all circuitry in the device will be disabled, and internal logic will be reset. Operation will resume when VM rises above the UVLO threshold. Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DRV8806 9 DRV8806 SLVSBA3C – JUNE 2012 – REVISED DECEMBER 2015 www.ti.com 7.4 Device Functional Modes 7.4.1 Serial Interface Operation The DRV8806 is controlled with a simple serial interface. Logically, the interface is shown in Figure 6. nENBL LATCH RESET SCLK SDATIN D Q D OUT1 Q CLR CLR D Q D OUT2 Q CLR CLR D Q D OUT3 Q CLR CLR D Q D OUT4 Q CLR CLR D Q CLR 0 SDATOUT 1 from fault register Figure 6. Serial Interface Operation Data is shifted into a temporary holding shift register in the part using the SDATIN pin, one bit at each rising edge of the SCLK pin, while LATCH is low. Data is shifted from the last bit to the SDATOUT pin, so multiple devices may be daisy-chained together using a single serial interface. Note that the SDATOUT pin has a push-pull driver, which can support driving another DRV8806 SDATIN pin at clock frequencies of up to 1 MHz without an external pullup. A pullup resistor can be used between SDATOUT and an external 5-V logic supply to support higher clock frequencies. TI recommends a resistor value of approximately 1 kΩ. The SDATOUT pin is capable of approximately 1-mA source and 5-mA sink. To supply logic signals to a lower-voltage microcontroller, use a resistor divider from SDATOUT to GND. A rising edge on the LATCH pin latches the data from the temporary shift register into the output stage. 10 Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DRV8806 DRV8806 www.ti.com SLVSBA3C – JUNE 2012 – REVISED DECEMBER 2015 Device Functional Modes (continued) 7.4.2 Fault Output Register The DRV8806 contains circuitry to detect open or shorted loads. The status of the loads can be read through the serial interface. The logic is shown in Figure 7. From output SR OUT1 OCP, Open load, Gate Drive Open load 25µA OCP S Q OCP_FAULT nFAULT R from other ch. S Q OPEN_FAULT R Overtemp SDATIN 1 0 D LD Q SCLK CLR 1 from output 2 0 D LD Q CLR LATCH D Q RESET 1 from output 3 0 CLR D LD Q CLR 1 from output 4 0 Internal regulator 5.5 V maximum D LD Q CLR 0 SDATOUT 1 from fault register Figure 7. Fault Output To overcome any leakage currents to accurately sense an open load, a small current source is connected to each output pin. This source pulls approximately 25-µA of current to ground. The voltage on the output pin is sensed during the time that the output is off, and if the voltage on the pin is less than 1.2 V (indicating that there is no load connected) after the open load deglitch time, the OPEN_FAULT latch is set. This latch is cleared whenever the output bit is set. When the output is turned on, if an overcurrent (OCP) fault is detected, the channel will be turned off and the OCP_FAULT latch is set. This latch will be cleared whenever the output bit is cleared. The state of the OCP_FAULT and OPEN_FAULT signals is combined into a single fault bit per channel, and loaded into a shift register while the LATCH pin is low. When the LATCH pin is taken high, the fault data is latched into the shift register at the first falling edge of SCLK. Data may then be shifted out on the SDATOUT pin on each falling edge of the SCLK pin. Note that the LATCH signal must be high for a minimum of 200 ns before valid data can be clocked out. Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DRV8806 11 DRV8806 SLVSBA3C – JUNE 2012 – REVISED DECEMBER 2015 www.ti.com Device Functional Modes (continued) The nFAULT pin will be driven active low whenever any of the OCP_FAULT or OPEN_FAULT latches are set, as well as whenever there is an overtemperature condition. 7.4.3 Daisy-Chain Connection Two or more DRV8806 devices may be connected together to use a single serial interface. The SDATOUT pin of the first device in the chain is connected to the SDATIN pin of the next device. The SCLK, LATCH, RESET, and nFAULT pins are connected together. + + DRV8806 “A” SDATIN SCLK LATCH SDATOUT SDATIN SCLK LATCH RESET RESET nFAULT nFAULT DRV8806 “B” SDATOUT SDATOUT SDATIN SCLK LATCH RESET nFAULT Figure 8. Daisy-Chain Connection Figure 9 shows an example of a serial transaction, writing the output bits, and then reading the fault status bits, using two devices connected together in a daisy-chain. Note that the LATCH signal must be high for a minimum of 200 ns before valid data can be clocked out. LATCH Fault data latched SCLK SDATI SDATO OUTx 1 OUTB4 2 OUTB3 3 4 OUTB2 5 OUTB1 OUTA4 6 OUTA3 PREVIOUS WRITE DATA 7 OUTA2 8 1 2 3 4 5 6 7 8 OUTA1 FLTB4 FLTB3 FLTB2 OLD OUTPUT FLTB1 FLTA4 FLTA3 FLTA2 FLTA1 NEW OUTPUT Figure 9. Daisy-Chain Serial Transaction 7.4.4 nENBL and RESET Operation The nENBL pin enables or disables the output drivers. nENBL must be low to enable the outputs. nENBL does not affect the operation of the serial interface logic. Note that nENBL has an internal pulldown. The RESET pin, when driven active high, resets internal logic, including the OCP fault. All serial interface registers are cleared. Note that RESET has an internal pulldown. An internal power-up reset is also provided, so it is not required to drive RESET at power up. 12 Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DRV8806 DRV8806 www.ti.com SLVSBA3C – JUNE 2012 – REVISED DECEMBER 2015 8 Application and Implementation NOTE Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes. Customers should validate and test their design implementation to confirm system functionality. 8.1 Application Information The DRV8806 can be used to drive one unipolar stepper motor. 8.2 Typical Application VM + 0.1µF 100µF 1 2 t 3 M + 4 5 + t 6 7 8 VM nFAULT VCLAMP SDATOUT OUT1 SDATIN OUT2 DRV8806 SCLK GND GND OUT3 LATCH OUT4 NC nENBL RESET 16 15 14 13 12 11 10 9 Figure 10. DRV8806 Typical Application 8.2.1 Design Requirements For this design example, use the parameters listed in Table 1 as the input parameters. Table 1. Design Parameters DESIGN PARAMETER EXAMPLE VALUE Supply voltage, VM 24 V Motor winding resistance, RL 7.4 Ω/phase Motor full step angle, θstep 1.8°/step Motor rated current, IRATED 0.75 A SCLK frequency, fSCLK 1 MHz 8.2.2 Detailed Design Procedure 8.2.2.1 Motor Voltage The motor voltage to use will depend on the ratings of the motor selected and the desired torque. A higher voltage shortens the current rise time in the coils of the stepper motor allowing the motor to produce a greater average torque. Using a higher voltage also allows the motor to operate at a faster speed than a lower voltage. Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DRV8806 13 DRV8806 SLVSBA3C – JUNE 2012 – REVISED DECEMBER 2015 www.ti.com 8.2.2.2 Drive Current The current path is starts from the supply VM, moves through the inductive winding load, and low-side sinking NMOS power FET. Power dissipation losses in one sink NMOS power FET are shown in Equation 1. P = I2 × RDS(on) (1) The DRV8806 has been measured to be capable of 2-A Single Channel or 1-A Four Channels in a HTSSOP package at 25°C on standard FR-4 PCBs. The maximum RMS current varies based on PCB design and the ambient temperature. 8.2.3 Application Curves 16-Ω, 1-mH, RL Load 16-Ω, 1-mH RL Load Figure 11. Current Ramp With VM = 8.2 V Output shorted to VM Figure 12. Current Ramp With VM = 24 V Output shorted to VM Figure 13. OCP With 8.2 V 14 Figure 14. OCP With 24 V Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DRV8806 DRV8806 www.ti.com SLVSBA3C – JUNE 2012 – REVISED DECEMBER 2015 9 Power Supply Recommendations Having appropriate local bulk capacitance is an important factor in motor drive system design. It is generally beneficial to have more bulk capacitance, while the disadvantages are increased cost and physical size. The amount of local capacitance needed depends on a variety of factors, including • Highest current required by the motor system • Power supply’s capacitance and ability to source current • Amount of parasitic inductance between the power supply and motor system • Acceptable voltage ripple • Type of motor used (Brushed DC, Brushless DC, Stepper) • Motor braking method The inductance between the power supply and motor drive system will limit the rate current can change from the power supply. If the local bulk capacitance is too small, the system will respond to excessive current demands or dumps from the motor with a change in voltage. When adequate bulk capacitance is used, the motor voltage remains stable and high current can be quickly supplied. The data sheet generally provides a recommended value, but system-level testing is required to determine the appropriate sized bulk capacitor. Power Supply Parasitic Wire Inductance Motor Drive System VM + + ± Motor Driver GND Local Bulk Capacitor IC Bypass Capacitor Figure 15. Example Setup of Motor Drive System With External Power Supply The voltage rating for bulk capacitors should be higher than the operating voltage, to provide margin for cases when the motor transfers energy to the supply. Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DRV8806 15 DRV8806 SLVSBA3C – JUNE 2012 – REVISED DECEMBER 2015 www.ti.com 10 Layout 10.1 Layout Guidelines The bulk capacitor should be placed to minimize the distance of the high-current path through the motor driver device. The connecting metal trace widths should be as wide as possible, and numerous vias should be used when connecting PCB layers. These practices minimize inductance and allow the bulk capacitor to deliver high current. Small-value capacitors should be ceramic, and placed closely to device pins. The high-current device outputs should use wide metal traces. The device thermal pad should be soldered to the PCB top-layer ground plane. Multiple vias should be used to connect to a large bottom-layer ground plane. The use of large metal planes and multiple vias help dissipate the I² x RDS(on) heat that is generated in the device. 10.2 Layout Example + VM nFAULT VCLAMP SDATOUT OUT1 SDATIN OUT2 SCLK GND GND OUT3 LATCH OUT4 NC nENBL RESET Figure 16. Layout Recommendation 10.3 Thermal Considerations The DRV8806 has thermal shutdown (TSD) as described above. If the die temperature exceeds approximately 150°C, the device will be disabled until the temperature drops to a safe level. Any tendency of the device to enter TSD is an indication of either excessive power dissipation, insufficient heatsinking, or too high an ambient temperature. 10.3.1 Power Dissipation Power dissipation in the DRV8806 is dominated by the power dissipated in the output FET resistance, or RDS(ON). Average power dissipation of each FET when running a static load can be roughly estimated by Equation 2: P = RDS(ON) · (IOUT)2 where • • • 16 P is the power dissipation of one FET RDS(ON) is the resistance of each FET IOUT is equal to the average current drawn by the load Submit Documentation Feedback (2) Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DRV8806 DRV8806 www.ti.com SLVSBA3C – JUNE 2012 – REVISED DECEMBER 2015 Thermal Considerations (continued) Note that at start-up and fault conditions this current is much higher than normal running current; these peak currents and their duration also must be considered. When driving more than one load simultaneously, the power in all active output stages must be summed. The maximum amount of power that can be dissipated in the device is dependent on ambient temperature and heatsinking. Note that RDS(ON) increases with temperature, so as the device heats, the power dissipation increases. This must be taken into consideration when sizing the heatsink. 10.3.2 Heatsinking The PowerPAD™ package uses an exposed pad to remove heat from the device. For proper operation, this pad must be thermally connected to copper on the PCB to dissipate heat. On a multi-layer PCB with a ground plane, this can be accomplished by adding a number of vias to connect the thermal pad to the ground plane. On PCBs without internal planes, copper area can be added on either side of the PCB to dissipate heat. If the copper area is on the opposite side of the PCB from the device, thermal vias are used to transfer the heat between top and bottom layers. For details about how to design the PCB, see the TI application report, PowerPAD™ Thermally Enhanced Package (SLMA002), and TI application brief, PowerPAD™ Made Easy (SLMA004), available at www.ti.com. In general, the more copper area that can be provided, the more power can be dissipated. Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DRV8806 17 DRV8806 SLVSBA3C – JUNE 2012 – REVISED DECEMBER 2015 www.ti.com 11 Device and Documentation Support 11.1 Documentation Support 11.1.1 Related Documentation For related documentation see the following: • PowerPAD™ Thermally Enhanced Package SLMA002 • PowerPAD™ Made Easy SLMA004 11.2 Community Resources The following links connect to TI community resources. Linked contents are provided "AS IS" by the respective contributors. They do not constitute TI specifications and do not necessarily reflect TI's views; see TI's Terms of Use. TI E2E™ Online Community TI's Engineer-to-Engineer (E2E) Community. Created to foster collaboration among engineers. At e2e.ti.com, you can ask questions, share knowledge, explore ideas and help solve problems with fellow engineers. Design Support TI's Design Support Quickly find helpful E2E forums along with design support tools and contact information for technical support. 11.3 Trademarks PowerPAD, E2E are trademarks of Texas Instruments. All other trademarks are the property of their respective owners. 11.4 Electrostatic Discharge Caution These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. 11.5 Glossary SLYZ022 — TI Glossary. This glossary lists and explains terms, acronyms, and definitions. 12 Mechanical, Packaging, and Orderable Information The following pages include mechanical, packaging, and orderable information. This information is the most current data available for the designated devices. This data is subject to change without notice and revision of this document. For browser-based versions of this data sheet, refer to the left-hand navigation. 18 Submit Documentation Feedback Copyright © 2012–2015, Texas Instruments Incorporated Product Folder Links: DRV8806 PACKAGE OPTION ADDENDUM www.ti.com 4-Nov-2014 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan Lead/Ball Finish MSL Peak Temp (2) (6) (3) Op Temp (°C) Device Marking (4/5) DRV8806PWP ACTIVE HTSSOP PWP 16 90 Green (RoHS & no Sb/Br) CU NIPDAU Level-3-260C-168 HR -40 to 85 DRV8806 DRV8806PWPR ACTIVE HTSSOP PWP 16 2000 Green (RoHS & no Sb/Br) CU NIPDAU Level-3-260C-168 HR -40 to 85 DRV8806 (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability information and additional product content details. TBD: The Pb-Free/Green conversion plan has not been defined. Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes. Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above. Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material) (3) MSL, Peak Temp. - The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. (4) There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device. (5) Multiple Device Markings will be inside parentheses. Only one Device Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a continuation of the previous line and the two combined represent the entire Device Marking for that device. (6) Lead/Ball Finish - Orderable Devices may have multiple material finish options. Finish options are separated by a vertical ruled line. Lead/Ball Finish values may wrap to two lines if the finish value exceeds the maximum column width. Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals. TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release. Addendum-Page 1 Samples PACKAGE OPTION ADDENDUM www.ti.com 4-Nov-2014 In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis. Addendum-Page 2 PACKAGE MATERIALS INFORMATION www.ti.com 4-Nov-2014 TAPE AND REEL INFORMATION *All dimensions are nominal Device DRV8806PWPR Package Package Pins Type Drawing SPQ HTSSOP 2000 PWP 16 Reel Reel A0 Diameter Width (mm) (mm) W1 (mm) 330.0 12.4 Pack Materials-Page 1 6.9 B0 (mm) K0 (mm) P1 (mm) 5.6 1.6 8.0 W Pin1 (mm) Quadrant 12.0 Q1 PACKAGE MATERIALS INFORMATION www.ti.com 4-Nov-2014 *All dimensions are nominal Device Package Type Package Drawing Pins SPQ Length (mm) Width (mm) Height (mm) DRV8806PWPR HTSSOP PWP 16 2000 367.0 367.0 35.0 Pack Materials-Page 2 IMPORTANT NOTICE Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, enhancements, improvements and other changes to its semiconductor products and services per JESD46, latest issue, and to discontinue any product or service per JESD48, latest issue. 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