Ferrites and accessories RM 4, RM 4 LP Core and accessories Series/Type: B65803, B65804, B65806, B65539 Date: February 2016 a~í~=pÜÉÉí ¤EPCOS AG 2016. Reproduction, publication and dissemination of this publication, enclosures hereto and the information contained therein without EPCOS’ prior express consent is prohibited. EPCOS AG is a TDK Group Company. RM 4 Core and accessories Individual parts Part no. Page Adjusting screw B65539 B65806 7 Core B65803 3 Clamp B65806 6 Coil former B65804 5 Core B65803 3 B65804 6 Core B65803 8 Coil former B65804 9 SMD coil former with J terminals B65804 10 Clamp B65804 11 Insulatimg washer B65804 11 Threaded sleeve (glued-in) Insulating washer Example of an assembly set Also available: Please read Cautions and warnings and Important notes at the end of this document. RM 4 low profile: 2 02/16 RM 4 Core B65803 ■ To IEC 62317-4 ■ Core without center hole for transformer applications ■ Delivery mode: sets Magnetic characteristics (per set) 6 l/A le Ae Amin Ve with center hole without center hole 1.9 21 11 231 1.7 22 13 11.3 286 mm–1 mm mm2 mm2 mm3 1.65 g Approx. weight (per set) m 1.45 Gapped Material AL value nH Pe s approx. mm Ordering code 1) -A with center hole -N with threaded sleeve K1 16 r3% 25 r3% 1.0 0.40 24.2 37.8 B65803+0016A001 B65803+0025A001 M33 40r3% 63 r3% 0.36 0.18 60.4 96 B65803+0040A033 B65803+0063A033 N48 63 r3% 100 r3% 160 r3% 0.16 0.10 0.06 96 152 243 1) Replace the + by the code letter “A” or “N” for the required version. Please read Cautions and warnings and Important notes at the end of this document. 3 02/16 B65803+0063A048 B65803+0100A048 B65803+0160A048 RM 4 Core B65803 Ungapped Material AL value nH Pe N45 1700 +30/–20% 2290 B65803J0000R045 N30 1900 +30/–20% 2560 B65803J0000R030 T35 2800 +40/–30% 3770 B65803J0000Y035 T38 3700 +40/–30% 4980 B65803J0000Y038 N49 750 +30/–20% 1010 < 0.04 ( 50 mT, 500 kHz, 100 qC) B65803J0000R049 N87 1100 +30/–20% 1480 < 0.20 (200 mT, 100 kHz, 100 qC) B65803J0000R087 N97 1100 +30/–20% 1480 < 0.15 (200 mT, 100 kHz, 100 qC) B65803J0000R097 Please read Cautions and warnings and Important notes at the end of this document. Ordering code -J without center hole PV W/set 4 02/16 RM 4 Accessories B65804 Coil former Material: GFR thermosetting plastic (UL 94 V-0, insulation class to IEC 60085: H max. operating temperature 155 qC), color code black Sumikon PM 9630® >E41429 (M)@, SUMIMOTO BAKELITE CO LTD Solderability: to IEC 60068-2-20, test Ta, method 1 (aging 3): 235 qC, 2 s Resistance to soldering heat: to IEC 60068-2-20, test Tb, method 1B: 350 qC, 3.5 s Winding: see Data Book 2013, chapter “Processing notes, 2.1” For matching clamp and insulating washers see page 6. Sections AN mm2 lN mm AR value P: Pins Ordering code 1 7.7 20 89 5 6 B65804N1105D001 B65804N1106D001 Please read Cautions and warnings and Important notes at the end of this document. 5 02/16 RM 4 Accessories B65804, B65806 Clamp ■ With ground terminal, made of stainless spring steel (tinned), 0.3 mm thick ■ Solderability to IEC 60068-2-20, test Ta, method 1 (aging 3): 235 qC, 2 s ■ Also available as strip clamp on reels on request Insulating washer for double-clad PCBs 120 qC), 0.25 mm thick @ > Makrofol FR7-2, E118859 (M) , natural color, BAYER MATERIALSCIENCE AG ■ Made of polycarbonate (UL 94 V-0, insulation class to IEC 60085: E Ordering code Clamp (ordering code per piece, 2 are required) B65806B2203X000 Insulating washer (bulk) B65804C2005X000 Clamp Insulating washer Clamping forces for RM 4 Fmin: Extension of clamp from a to a2 = Xmin Fmax: Extension of clamp from a to a1 = Xmax Clamp opening a (mm) 8.3 +0.15 Core nose Zmax (mm) 0.15 Height of core pair X (mm) Xmin Xmax 8.75 9.25 Clamping force F (N) Please read Cautions and warnings and Important notes at the end of this document. 6 02/16 5 Fmin Fmax 40 RM 4 Accessories B65539, B65806 Adjusting screw ■ Tube core with thread and core brake made of GFR polyterephthalate Pocan B3235 ® >E245249 (M)@, LANXESS AG Figure Tube core u length (mm) Material Color code a 1.81 u 2.0 K1 yellow B65539C1003X001 a 1.81 u 2.7 N22 red B65539C1002X022 b 1.81 u 3.4 N22 green B65806C3001X022 a Please read Cautions and warnings and Important notes at the end of this document. Ordering code b 7 02/16 RM 4 »Low Profile« Core ■ ■ ■ ■ B65803 To IEC 62317-4 For compact transformers with high inductance Without center hole Delivery mode: sets Magnetic characteristics (per set) 6l/A le Ae Amin Ve = 1.2 mm–1 = 17.3 mm = 14.5 mm2 = 11.3 mm2 = 251 mm3 Approx. weight 1.2 g/set Ungapped AL value nH Pe T38 5000 +40/–30% 4750 N49 950 +30/–20% 900 < 0.04 ( 50 mT, 500 kHz, 100 qC) B65803P0000R049 N92 1000 +30/–20% 950 < 0.14 (200 mT, 100 kHz, 100 qC) B65803P0000R092 N87 1300 +30/–20% 1230 < 0.12 (200 mT, 100 kHz, 100 qC) B65803P0000R087 Material Ordering code PV W/set Please read Cautions and warnings and Important notes at the end of this document. B65803P0000Y038 8 02/16 RM 4 »Low Profile« B65804 Accessories Coil former Material: GFR thermosetting plastic (UL 94 V-0, insulation class to IEC 60085: F max. operating temperature 155 qC), color code black Sumikon PM 9630® >E41429 (M)@, SUMIMOTO BAKELITE CO LTD Solderability: to IEC 60068-2-58, test Ta, method 1 (aging 3): 235 qC, 2 s Resistance to soldering heat: to IEC 60068-2-20, test Tb, method 1B: 350 qC, 2 s permissible soldering temperature for wire-wrap connection on coil former: 400 qC,1 s Winding: see Data Book 2013, chapter “Processing notes, 2.1” For matching clamp and insulating washers, see page 11. Sections AN mm2 lN mm AR value P: Terminals Ordering code 1 4.7 20.1 147 6 B65804N1206D001 Coil former Please read Cautions and warnings and Important notes at the end of this document. 9 02/16 RM 4 »Low Profile« Accessories B65804 SMD coil former with J terminals Material: GFR liquid crystal polymer (UL 94 V-0, insulation class to IEC 60085: F max. operating temperature 155 qC), color code black Vectra C 130 >E83005 (M)@, TICONA Solderability: to IEC 60068-2-58, test Td, method 6 (Group 3): 245 qC, 3 s Resistance to soldering heat: to IEC 60068-2-58, test Td, method 6 (Group 3): 255 qC, 10 s permissible soldering temperature for wire-wrap connection on coil former: 400 qC,1 s Winding: see Data Book 2013, chapter “Processing notes, 2.1” For matching clamp, see page 11. Sections AN mm2 lN mm AR value P: Terminals 1) Ordering code 1 5.0 20.1 138 10 B65804B6010T001 2 4.4 20.1 157 10 B65804B6010T002 Coil former 1) 6 and 8 terminals on request Please read Cautions and warnings and Important notes at the end of this document. 10 02/16 RM 4 »Low Profile« Accessories for PTH applications B65804 Clamp ■ With ground terminal, made of stainless spring steel (tinned), 0.3 mm thick, Without ground terminal, made of stainless spring steel, 0.3 mm thick ■ Solderability to IEC 60068-2-20, test Ta, method 1 (aging 3): 235 qC, 2 s ■ Also available as strip clamp on reels on request Insulating washer for double-clad PCBs 120 qC), 0.25 mm thick Makrofol FR7-2, >E118859 (M)@, natural color, BAYER MATERIALSCIENCE AG ■ Made of polycarbonate (UL 94 V-0, insulation class to IEC 60085: E Ordering code Clamp with ground terminal (ordering code per piece, 2 are required) B65804P2203X000 Clamp without ground terminal (ordering code per piece, 2 are required) B65804P2204X000 Insulating washer (bulk) B65804C2005X000 Clamp with ground terminal Clamp without ground terminal Insulating washer Please read Cautions and warnings and Important notes at the end of this document. 11 02/16 Ferrites and accessories Cautions and warnings Cautions and warnings Mechanical stress and mounting Ferrite cores have to meet mechanical requirements during assembling and for a growing number of applications. Since ferrites are ceramic materials one has to be aware of the special behavior under mechanical load. As valid for any ceramic material, ferrite cores are brittle and sensitive to any shock, fast changing or tensile load. Especially high cooling rates under ultrasonic cleaning and high static or cyclic loads can cause cracks or failure of the ferrite cores. For detailed information see chapter “Definitions”, section 8.1. Effects of core combination on AL value Stresses in the core affect not only the mechanical but also the magnetic properties. It is apparent that the initial permeability is dependent on the stress state of the core. The higher the stresses are in the core, the lower is the value for the initial permeability. Thus the embedding medium should have the greatest possible elasticity. For detailed information see chapter “Definitions”, section 8.2. Heating up Ferrites can run hot during operation at higher flux densities and higher frequencies. NiZn-materials The magnetic properties of NiZn-materials can change irreversible in high magnetic fields. Processing notes – The start of the winding process should be soft. Else the flanges may be destroyed. – Too strong winding forces may blast the flanges or squeeze the tube that the cores can not be mounted any more. – Too long soldering time at high temperature (>300 °C) may effect coplanarity or pin arrangement. – Not following the processing notes for soldering of the J-leg terminals may cause solderability problems at the transformer because of pollution with Sn oxyd of the tin bath or burned insulation of the wire. For detailed information see chapter “Processing notes”, section 8.2. – The dimensions of the hole arrangement have fixed values and should be understood as a recommendation for drilling the printed circuit board. For dimensioning the pins, the group of holes can only be seen under certain conditions, as they fit into the given hole arrangement. To avoid problems when mounting the transformer, the manufacturing tolerances for positioning the customers’ drilling process must be considered by increasing the hole diameter. Display of ordering codes for EPCOS products The ordering code for one and the same product can be represented differently in data sheets, data books, other publications and the website of EPCOS, or in order-related documents such as shipping notes, order confirmations and product labels. The varying representations of the ordering codes are due to different processes employed and do not affect the specifications of the respective products. Detailed information can be found on the Internet under www.epcos.com/orderingcodes. Please read Cautions and warnings and Important notes at the end of this document. 12 02/16 Ferrites and accessories Symbols and terms Symbols and terms Symbol Meaning Unit A Ae AL AL1 Amin AN AR B 'B B̂ 'B̂ BDC BR BS C0 CDF DF d Ea f fcutoff fmax fmin fr fCu g H Ĥ HDC Hc h h/Pi 2 I IDC Î Cross section of coil Effective magnetic cross section Inductance factor; AL = L/N2 Minimum inductance at defined high saturation ( Pa) Minimum core cross section Winding cross section Resistance factor; AR = RCu /N2 RMS value of magnetic flux density Flux density deviation Peak value of magnetic flux density Peak value of flux density deviation DC magnetic flux density Remanent flux density Saturation magnetization Winding capacitance Core distortion factor Relative disaccommodation coefficient DF = d/Pi Disaccommodation coefficient Activation energy Frequency Cut-off frequency Upper frequency limit Lower frequency limit Resonance frequency Copper filling factor Air gap RMS value of magnetic field strength Peak value of magnetic field strength DC field strength Coercive field strength Hysteresis coefficient of material Relative hysteresis coefficient RMS value of current Direct current Peak value of current Polarization Boltzmann constant Third harmonic distortion Circuit third harmonic distortion Inductance mm2 mm2 nH nH mm2 mm2 P: = 10–6: Vs/m2, mT Vs/m2, mT Vs/m2, mT Vs/m2, mT Vs/m2, mT Vs/m2, mT Vs/m2, mT F = As/V mm–4.5 J s–1, Hz s–1, Hz s–1, Hz s–1, Hz s–1, Hz mm A/m A/m A/m A/m 10–6 cm/A 10–6 cm/A A A A Vs/m2 J/K H = Vs/A J k k3 k3c L Please read Cautions and warnings and Important notes at the end of this document. 13 02/16 Ferrites and accessories Symbols and terms Symbol Meaning Unit 'L/L L0 LH Lp Lrev Ls le lN N PCu Ptrans PV PF Q R RCu Rh 'Rh Ri Rp Rs Rth RV s T 'T TC t tv tanG tanGL tanGr tanGe tanGh tanG/Pi U Û Ve Z Zn Relative inductance change Inductance of coil without core Main inductance Parallel inductance Reversible inductance Series inductance Effective magnetic path length Average length of turn Number of turns Copper (winding) losses Transferrable power Relative core losses Performance factor Quality factor (Q = ZL/Rs = 1/tanGL) Resistance Copper (winding) resistance (f = 0) Hysteresis loss resistance of a core Rh change Internal resistance Parallel loss resistance of a core Series loss resistance of a core Thermal resistance Effective loss resistance of a core Total air gap Temperature Temperature difference Curie temperature Time Pulse duty factor Loss factor Loss factor of coil (Residual) loss factor at H o 0 Relative loss factor Hysteresis loss factor Relative loss factor of material at H o 0 RMS value of voltage Peak value of voltage Effective magnetic volume Complex impedance Normalized impedance |Z|n = |Z| /N 2 u H (le /Ae) H H H H H H mm mm W W mW/g Please read Cautions and warnings and Important notes at the end of this document. 14 02/16 : : : : : : : K/W : mm °C K °C s V V mm3 : :/mm Ferrites and accessories Symbols and terms Symbol Meaning Unit D DF De Hr ) K KB Ki Os P P0 Pa Papp Pe Pi Pp' Pp" Pr Prev Ps' Ps" Ptot Temperature coefficient (TK) Relative temperature coefficient of material Temperature coefficient of effective permeability Relative permittivity Magnetic flux Efficiency of a transformer Hysteresis material constant Hysteresis core constant Magnetostriction at saturation magnetization Relative complex permeability Magnetic field constant Relative amplitude permeability Relative apparent permeability Relative effective permeability Relative initial permeability Relative real (inductive) component of P (for parallel components) Relative imaginary (loss) component of P (for parallel components) Relative permeability Relative reversible permeability Relative real (inductive) component of P (for series components) Relative imaginary (loss) component of P (for series components) Relative total permeability derived from the static magnetization curve Resistivity Magnetic form factor DC time constant WCu = L/RCu = AL/AR Angular frequency; Z= 2 3f 1/K 1/K 1/K Vs mT-1 A–1H–1/2 Vs/Am :m–1 mm–1 s s–1 U 6l/A WCu Z All dimensions are given in mm. Surface-mount device Please read Cautions and warnings and Important notes at the end of this document. 15 02/16 Important notes The following applies to all products named in this publication: 1. Some parts of this publication contain statements about the suitability of our products for certain areas of application. These statements are based on our knowledge of typical requirements that are often placed on our products in the areas of application concerned. We nevertheless expressly point out that such statements cannot be regarded as binding statements about the suitability of our products for a particular customer application. As a rule, EPCOS is either unfamiliar with individual customer applications or less familiar with them than the customers themselves. For these reasons, it is always ultimately incumbent on the customer to check and decide whether an EPCOS product with the properties described in the product specification is suitable for use in a particular customer application. 2. We also point out that in individual cases, a malfunction of electronic components or failure before the end of their usual service life cannot be completely ruled out in the current state of the art, even if they are operated as specified. In customer applications requiring a very high level of operational safety and especially in customer applications in which the malfunction or failure of an electronic component could endanger human life or health (e.g. in accident prevention or life-saving systems), it must therefore be ensured by means of suitable design of the customer application or other action taken by the customer (e.g. installation of protective circuitry or redundancy) that no injury or damage is sustained by third parties in the event of malfunction or failure of an electronic component. 3. The warnings, cautions and product-specific notes must be observed. 4. In order to satisfy certain technical requirements, some of the products described in this publication may contain substances subject to restrictions in certain jurisdictions (e.g. because they are classed as hazardous). Useful information on this will be found in our Material Data Sheets on the Internet (www.epcos.com/material). Should you have any more detailed questions, please contact our sales offices. 5. We constantly strive to improve our products. Consequently, the products described in this publication may change from time to time. The same is true of the corresponding product specifications. Please check therefore to what extent product descriptions and specifications contained in this publication are still applicable before or when you place an order. We also reserve the right to discontinue production and delivery of products. Consequently, we cannot guarantee that all products named in this publication will always be available. The aforementioned does not apply in the case of individual agreements deviating from the foregoing for customer-specific products. 6. Unless otherwise agreed in individual contracts, all orders are subject to the current version of the “General Terms of Delivery for Products and Services in the Electrical Industry” published by the German Electrical and Electronics Industry Association (ZVEI). 7. The trade names EPCOS, Alu-X, CeraDiode, CeraLink, CeraPad, CeraPlas, CSMP, CSSP, CTVS, DeltaCap, DigiSiMic, DSSP, ExoCore, FilterCap, FormFit, LeaXield, MiniBlue, MiniCell, MKD, MKK, MotorCap, PCC, PhaseCap, PhaseCube, PhaseMod, PhiCap, PQSine, SIFERRIT, SIFI, SIKOREL, SilverCap, SIMDAD, SiMic, SIMID, SineFormer, SIOV, SIP5D, SIP5K, TFAP, ThermoFuse, WindCap are trademarks registered or pending in Europe and in other countries. Further information will be found on the Internet at www.epcos.com/trademarks. 16 02/16