NEW 0.5 mm Contact Pitch, Board-to-FPC, Board-to-Fine Coaxial Ribbon Cable (8.9) (1.1) Fine Coaxial Ribbon Cable (0.7) DF25 Series Board (8.9) (1.1) FPC (0.7) DF25G-*S-0.5SD Board DF25G-*S-0.5F ■Features 1. Supports High Speed Data Transfer 2 Gbps Eye Pattern Typical Data Transfer of 1.2 Gbps. Up to 2 Gbps in specific applications. *The transmission characteristics depends on the specific conditions and may vary. It is recommended that verification be made with the actual device in use. 2. Small configuration and board space 0.5 mm contact pitch and body thickness of 1.1 mm. max. 3. Common Use of Receptacle The board mounted receptacle assembly will accept mating connectors terminated to FPC or Fine Coaxial Cable Ribbon Cable. 4. Uniform External Dimensions The Plug Assembly external dimensions remain the same when it is terminated with FPC or the Fine Pitch Coaxial Ribbon Cable. 5. Ground Connection Metal Shield Covers connect with the common ground line. 6. Easy Termination of FFC or Fine Coaxial Ribbon Cable Hirose Electric's unique termination method allows reduction of the number steps to terminate FFC or Fine Coaxial Ribbon Cable. Termination can be performed in any work environment since there is no need for the electric power supply. 7. Environmental considerations Plating compounds are lead-free. ■Applications LCD connections in small consumer devices, Digital Cameras, Notebook computers, PDA's. Any device requiring high density interconnection for consistent high speed transmission data rates. FPC Type Fine Coaxial Ribbon Cable Type 2003.5 1 ■Product Specifications FPC: 0.5 A DC (Note 1) Current rating Fine Coaxial Ribbon Cable AWG#36: 0.5A Operating temperature -35ç to +85ç (Note 2) Operating temperature -10ç to +60ç (Note 3) Fine Coaxial Ribbon Cable AWG#40: 0.3A Voltage rating 50 V AC Operating humidity 20% to 80% Operating humidity 40% to 70% (Note 3) Ratings Item Specification Conditions 1. Insulation resistance 2. Withstanding voltage 3. Contact resistance 4. Insertion-Extraction force (per contact) 500 M ohms min. No flashover or insulation breakdown 50 m ohms max. 100 V DC 200 V AC / one minute 100 mA Min. 0.15n, Max. 2N Measured with a steel pin 0.15∞0.26±0.005 5. Vibration No electrical discontinuity of 1 µs or more. Frequency: 10 to 55 Hz, single amplitude of 0.75 mm, 2 hours in each of the 3 directions 6. Humidity(Steady state) 7. Temperature cycle Contact resistance: 120 m ohms max. Insulation resistance: 500 M ohms min. Contact resistance: 120 m ohms max. Insulation resistance: 500 M ohms min. 8. Durability Contact resistance: 120 m ohms max. (insertion/ withdrawal) No deformation of the insulator parts affecting 9. Resistance to performance. soldering heat 96 hours at temperature of 40ç and humidity of 90% to 95% Temperature: -55ç → +5ç to +35ç → +85ç → +5ç to +35ç Time sequence: 30 → 10 → 30 → 10 (Minutes) 5 cycles 30 cycles Re-flow soldering: At the recommended temperature profile Manual soldering: Soldering iron temperature 300ç, 3 seconds Note 1: Please contact FPC manufacturer for specifications. Note 2: Includes temperature rise caused by current flow. Note 3: The term "storage" refers to connectors stored for long period of time prior to mounting and use. Operating Temperature Range and Humidity range covers non- conducting condition of installed connectors in storage, shipment or during transportation. ■Materials Product Receptacle FPC Plug Fine Coaxial Ribbon Cable Plug Shield Cover 2 Part Material Finish Color Remarks Insulator Contacts Shield plate Insulator Contact Shield plate Insulator Contact Glass reinforced thermoplastic Phosphor bronze Phosphor bronze Glass reinforced thermoplastic Phosphor bronze Phosphor bronze Glass reinforced thermoplastic Phosphor bronze ---------------Gold plating Tin plating ---------------Gold plating Tin plating ---------------Gold plating Obverse side: Tin plating Reverse side: Insulation coating Black ------------------------------Black ------------------------------Black ---------------- UL94V-0 ------------------------------UL94V-0 ------------------------------UL94V-0 ---------------- ---------------- ---------------- Stainless steel ■Ordering information DF25 L - 36 P - 0.5 H 1 2 3 4 5 6 DF25 G - 36 S - 0.5 F/SD - GND 1 2 3 4 5 6 1 Ordering Information : DF25 5 Contact pitch :0.5mm 2 Configuration 6 Termination section Receptacle L: Offset type (0.7mm above the board) Plug G: Ground connection type 3 Number of contacts: 20,30,36 4 Connector type S: Plug 7 H: Right angle SMT F: FPC Plug SD: Plug - Fine Pitch Coaxial Ribbon Cable F/SD: Common to FPC Plug & Fine Coaxial Ribbon Cable Plug 7 Metal shell G: Shielding plate P: Receptacle 3 ■ Right angle Receptacle (SMT) (Offset mounting type) A±0.3 B±0.15 4±0.3 0.2±0.05 C±0.3 1.1 MAX CAV No. 0.7±0.15 Contact No. 1 identification mark 5±0.3 1.42±0.1 P=0.5±0.08 B PCB mounting pattern +0.1 0 B±0.05 0.3±0.05 (3.9) 3.9±0.1 0.5±0.1 +0.1 1.1 0 2.3 +0.1 0 3.7±0.1 1.2 P=0.5±0.05 D±0.1 E±0.1 Packaging code: -**,(**) (51): Embossed tape packaging (2,000 pieces per reel) Unite: mm Part Number CL No. Number of contacts A B C D E DF25L-20P-0.5H(**) Reserved for 20 17.46 19.5 17.5 14.9 15.9 DF25L-30P-0.5H(**) product expansion 30 22.46 14.5 22.4 19.9 20.9 DF25L-36P-0.5H(**) 662-0009-0-** 36 25.46 17.5 25.4 22.9 23.9 Note: Embossed tape reel packaging (2,000 pieces/reel).Order by number of reels. 4 Remarks 0.7mm above the board ■ Plug (FPC Type) Note 1: Requires use of plug and shield cover. Note 2: Requires use of dedicated assembly tools. Contact No. 1 6.7±0.3 CAV No. 0.15±0.08 1.1MAX P=0.5±0.1 B±0.3 A±0.3 B FPC pattern C±0.05 .2± R0 0.45 .05 +0.3 - 0.05 1.1+0.3 - 0.05 ±0 .2 R0 1.75 1.65±0.05 0.35±0.03 2.5±0.05 0.0 +0.1 0 P=0.5±0.03 5 t=0.145±0.03 B±0.05 5 ±0.0 R0.2 R0 0.2 XR MA .2 ±0 .0 5 0.05 D±0.05 0.05 E±0.05 Solder plated area: 1 to 5µm thick Packaging code: -**,(**) No symbol: Bag packaging (100 pieces per bag) Unite: mm Part Number CL No. DF25G-20S-0.5F(**) DF25G-30S-0.5F(**) DF25G-36S-0.5F(**) Under development Number of contacts A B C D E 20 14.9 19.5 10.65 10.1 11.5 30 19.9 14.5 15.65 15.1 16.5 36 22.9 17.5 18.65 18.1 19.5 Note: Bag packaging (100 pieces/bag).Order by number of bags. 5 ■ Plug (Fine Coaxial Ribbon Cable Type) Note 1: Requires use of plug and shield cover. Note 2: Requires use of dedicated assembly tools. Contact No. 1 identification mark 6.7±0.3 CAV No. 0.15±0.08 1.1 MAX P=0.5±0.1 B±0.3 A±0.3 CAV No. B Cable Preparation B±0.15 1.45±0.1 Pitch maintaining tape Insulator Dia. 0.23±0.01 2MIN 0.7 +0.15 0 P=0.5±0.07 0.53±0.05 Grounding bar Grounding bar 0.2±0.01 Thickness of the ground bar(0.04) Outer jacket 3 MIN Shield Dia.0.29mm Laminated tape AWG36,AWG40 0 C -0.1 Unite: mm Part Number DF25G-20S-0.5SD(**) DF25G-30S-0.5SD(**) DF25G-36S-0.5SD(**) CL No. Number of contacts A B C 20 14.9 19.5 11 30 19.9 14.5 16 36 22.9 17.5 19 Under development 662-0012-5-** Note: Bag packaging (100 pieces/bag).Order by number of bags. B Applicable thin-coaxial ribbon cable Jacket diameter (Stranded wire center conductor) AWG#36 (7/0.05mm) AWG#40 (7/0.03MM) 6 0.3mm to 0.4mm Packaging code: -**,(**) No symbol : Bags packaging (100 pieces per bag) ■ Shield Cover (Used on Plugs terminating with FPC or Fine Coaxial Ribbon Cable.) Contact No. 1 identification mark 6.7±0.3 A±0.3 B±0.3 0.98±0.15 Top shield cover 6.42±0.3 C±0.3 D±0.3 0.9±0.15 Bottom shield cover Packaging code: -**,(**) No symbol: Bag packaging (100 pieces per bag) Dimensions in mm Part Number DF25G-20S-0.5F/SD-GND(**) DF25G-30S-0.5F/SD-GND(**) DF25G-36S-0.5F/SD-GND(**) CL No. Under development 662-0011-2-** Number of contacts A B C D 20 14.66 30 19.66 12.68 14.4 12.28 17.68 19.44 17.28 36 22.66 20.68 22.4 20.28 Note: Bag packaging (100 pieces/bag).Order by number of bags. Complete assembly consist of Top shield cover and Bottom shield cover. 7 ■ Plug (FPC Type) Termination Procedures Dedicated assembly tooling is required. Place top shield cover over the assembly, exercising caution as not to damage or deform any part of it. Insert FPC as shown. Ground surfaces Step 1 Step 4 Signal surfaces Actuator bar Carefully close the built-in retaining actuator bar. Step 2 Slide forward the top shield cover. Step 5 Insert the assembly (with the signal surface of FPC facing down) in the bottom shield cover. Excercise caution not to deform any parts of the shield cover. 5mm MIN Completed termination Step 3 Distance to the first bend or fold of FPC. Note 1: The shield cover and the plug are supplied as separate components. Note 2: Dedicated assembly fixtures are required at each stage of the termination process.For details refer to the instruction manual supplied with the tools. Note 3: To protect the FPC, insertion and disconnection of the connector should be performed parallel to the mating direction. Note 4: To protect the FPC, please do not apply excessive tension to it. Note 5: When the FPC is to be bent, refer to FPC manufacturer for bending radius and other specific recommendations. Note 6: The connector body can be used only one time. ■ Plug (For Fine Pitch Ribbon Coaxial Cable) Assembly Procedures Place top shield cover over the assembly, exercising caution as not to damage or deform any part of it. Insert cable as shown. Step 1 Step 4 Ground bar Carefully close the built-in retaining actuator bar. Step 2 Insert the assembly (with the signal surface of FPC facing down) in the bottom shield cover. Excercise caution not to deform any parts of the shield cover. Step 3 Slide forward the top shield cover. Step 5 5mm MIN Completed termination Distance to the first bend or fold of FPC. Note 1: The shield cover and the plug are supplied as separate components. Note 2: Dedicated assembly fixtures are required at each stage of the termination process.For details refer to the instruction manual supplied with the tools. Note 3: To protect the FPC, insertion and disconnection of the connector should be performed parallel to the mating direction. Note 4: To protect the FPC, please do not apply excessive tension to it. Note 5: When the FPC is to be bent, refer to FPC manufacturer for bending radius and other specific recommendations. Note 6: Neither the coaxial cable nor the connector body can be used re-used. 8 B Applicable tools Connector DF25G-30S-0.5F Name of Process 1 Wire forming DF25G-36S-0.5F (Manual) DF25G-30S-0.5F/ID-MP CL902-4532-8 DF25G-30S/CV-MP-A CL902-4534-3 DF25G-30S/CV-MP-B CL902-4533-0 2 Piercing Placing of bottom shield cover (A) Placing of top 4 shield cover (B) 3 Remarks (Manual) DF25G-36S-0.5F/ID-MP CL902-4526-5 DF25G-36S/CV-MP-A CL902-4529-3 DF25G-36S/CV-MP-B CL902-4538-4 Especially for FPC For both FPC Plug and thin coaxial cable Plug For both FPC Plug and thin coaxial cable Plug Connector DF25G-30S-0.5F DF25G-36S-0.5F DF25G-30S-0.5SD/CU-MP CL902-4530-2 DF25G-30S-0.5SD/CAID-MP CL902-4531-5 DF25G-30S/CV-MP-A CL902-4534-3 DF25G-30S/CV-MP-B CL902-4533-0 DF25G-36S-0.5SD/CU-MP CL902-4528-0 DF25G-36S-0.5SD/CAID-MP CL902-4527-8 DF25G-36S/CV-MP-A CL902-4529-3 DF25G-36S/CV-MP-B CL902-4538-4 Name of Process 1 2 3 4 Trimming the extra cable length Wire forming and piercing Placing of bottom shield cover (A) Placing of top shield cover (B) Remarks Especially for thin coaxial cable Plug Especially for thin coaxial cable Plug For both FPC and thin coaxial cable Plug For both FPC and thin coaxial cable Plug Note 1: To assure that the part selection and termination procedures are correct Hirose Electric representative may be contacted at any time. Note 2: Only tools and fixtures recommended by Hirose Electric must be used. Use of any other tools or fixtures will void the product warranty. 4±0.1 Ø1. 2±0.1 12±0.1 5 +0 .1 0 1.75±0.1 ■ Embossed Carrier Tape Dimensions t=0.3±0.05 C±0.1 Reel dimensions Part number label 1± 0.8 (Ø80) 0.2 Ø330±2 Ø13± A±0.3 B±0.1 2±0.5 Ø2 D +2 0 E MAX 1.6±0.2 Unreeling direction Unite: mm Connector Number of contacts A B C D D DF25L-20P-0.5H(**) 20 24 --------- 11.5 24.2 30.4 DF25L-30P-0.5H(**) 30 32 28.4 14.2 32.4 38.4 DF25L-36P-0.5H(**) 36 44 40.4 20.2 44.4 50.4 Remarks Offset type (0.7mm above the board) 9 B Usage Recommendations 1. Recommended temperature profile IR reflow Temperature Preheating 150ç 250ç Soldering 235±5ç 240ç 220ç 10 Max. 220ç Min. 10 to 30 Sec. 200ç 150ç 100ç Preheating Soldering 50ç 0ç 0 Sec. 50 Sec. 100 Sec. 150 Sec. 200 Sec. Time Note 1: Up to 2 cycles of reflow soldering are possible under the same conditions, provided that there is a return to normal temperature between the first and second cycle. Note 2: The temperature profile indicates the board surface temperature at the point of contacts with the connector terminals (for surface mounted receptacle). 10 2. Recommended manual soldering Manual soldering: 290±10ç for 3 seconds 3. Recommended screen thickness 0.15mm 4. Board warpage Maximum of 0.03mm at the connector center, with both ends of the connector as reference points. 5. Cleaning conditions Refer to "Nylon Connector Use Handbook". 6. Termination Conditions Refer to "Handling Manual" of each tools. 7. Precautions Excessive twisting when mating/un-mating may cause damage to the connectors. B High Speed Transmission Characteristics (Typical data) ●Reflection Characteristics (Differential TDR Method) Standard impedance: 100 ohms Signal rise time: 250 ps Scale Vertical axis: 100 mρ/div Scale Horizontal axis: 500 ps/div DF25(FPC) DF25(Micro COAX) 100mρ /div 100mρ /div Pcb Pcb connector 92 ohms 500ps/div 90 ohms connector 500ps/div ●Eye Pattern Signal speed: 2 Gbps Scale Vertical axis: 100 mV/div Scale Horizontal axis: 75 ps/div DF25(FPC) DF25(Micro COAX) P.G. Oscillo. Mated Conn. PCB Cable L=100mm RF Con(50 ohms) RF Con(50 ohms) V=0.5V Test Set-up 11