LTC4253A-ADJ – 48V Hot Swap Controller with Sequencer U FEATURES ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ DESCRIPTIO The LTC®4253A-ADJ negative voltage Hot SwapTM controller allows a board to be safely inserted and removed from a live backplane. Output current is controlled by three stages of current-limiting: a timed circuit breaker, active current limiting and a fast feedforward path that limits peak current under worst-case catastrophic fault conditions. The LTC4253A-ADJ latches off after a circuit fault. Allows Safe Board Insertion and Removal from a Live – 48V Backplane Floating Topology Permits Very High Voltage Operation Adjustable Analog Current Limit with Breaker Timer Fast Response Time Limits Peak Fault Current Adjustable Undervoltage/Overvoltage Protection with ±1% Threshold Accuracy Three Sequenced Power Good Outputs Adjustable Soft-Start Current Limit Adjustable Timer with Drain Voltage Accelerated Response Latchoff After Fault Available in 20-Pin SSOP and 20-Pin (4mm × 4mm) QFN Packages Undervoltage and overvoltage detectors with adjustable thresholds and hystereses disconnect the load whenever the input supply exceeds the desired operating range. The LTC4253A-ADJ’s supply input is shunt-regulated, allowing safe operation with very high supply voltages. A multifunction timer delays initial start-up and controls the circuit breaker’s response time. The circuit breaker’s response time can be accelerated by sensing excessive MOSFET drain voltage. An adjustable soft-start circuit controls MOSFET inrush current at start-up. U APPLICATIO S ■ ■ ■ ■ ■ – 48V Distributed Power Systems Negative Power Supply Control Central Office Switching High Availability Servers Disk Arrays Three power good outputs can be sequenced to enable external power modules at start-up or disable them if the circuit breaker trips. The LTC4253A-ADJ is available in 20-pin SSOP and 20-pin (4mm × 4mm) QFN packages. , LTC and LT are registered trademarks of Linear Technology Corporation. Hot Swap is a trademark of Linear Technology Corporation. All other trademarks are the property of their respective owners. Patent pending. U TYPICAL APPLICATIO – 48V/2.5A Hot Swap Controller – 48V RTN – 48V RTN 2.5k 15k(1/4W)/6 1µF 255k 1% 10nF 5.6k – 48V A – 48V B B3100* OV 33nF 0.1µF SS LOAD2 5.6k LOAD3 GATE 10V EN EN † † † PWRGD1 4253A TA01 PWRGD2 PWRGD3 SS 1V SENSE 50mV DRAIN SQTIMER 1M GATE 0.68µF Start-Up Behavior LOAD1 EN UV OVL 20k 1% 5.6k UVL 2.1k 1% B3100* 100µF EN2 EN3 VIN LTC4253A-ADJ RESET 1.24k 1% 0.536k 1% + VIN TIMER SEL SENSE VEE IRF530S *DIODES, INC. †MOC207 VOUT 50V 10Ω 10nF 0.02Ω 1ms/DIV 4253A TA01b 4253a-adjf 1 LTC4253A-ADJ U W W W ABSOLUTE AXI U RATI GS (Note 1) All voltages referred to VEE Current into VIN (100µs Pulse) ........................... 100mA Current into DRAIN (100µs Pulse) ........................ 20mA VIN, DRAIN Minimum Voltage............................... – 0.3V Input/Output (Except SENSE and DRAIN) Voltage ...................................– 0.3V to 16V SENSE Voltage ..........................................– 0.6V to 16V Current Out of SENSE (20µs Pulse) .................. – 200mA Maximum Junction Temperature .......................... 125°C Operating Temperature Range LTC4253A-ADJC ..................................... 0°C to 70°C LTC4253A-ADJI .................................. – 40°C to 85°C Storage Temperature Range SSOP ................................................ – 65°C to 150°C QFN .................................................. – 65°C to 125°C Lead Temperature (Soldering, 10 sec) SSOP ................................................................ 300°C U W U PACKAGE/ORDER I FOR ATIO 19 EN3 PWRGD1 3 18 SQTIMER VIN 4 17 TIMER RESET 5 16 UVL SS 3 SS 6 15 UV SEL 4 8 13 OV VEE 9 12 DRAIN VEE 10 13 UVL 12 UV 11 OVL SENSE 5 6 7 8 9 10 11 GATE UF PART MARKING* OV SENSE 14 TIMER 21 DRAIN 14 OVL 15 SQTIMER VIN 1 RESET 2 GATE 7 LTC4253ACUF-ADJ LTC4253AIUF-ADJ 20 19 18 17 16 NC SEL LTC4253ACGN-ADJ LTC4253AIGN-ADJ ORDER PART NUMBER EN3 20 PWRGD3 2 PWRGD3 1 EN2 PWRGD1 EN2 PWRGD2 VEE TOP VIEW PWRGD2 TOP VIEW ORDER PART NUMBER 253AJ UF PACKAGE 20-LEAD (4mm × 4mm) PLASTIC QFN GN PACKAGE 20-LEAD PLASTIC SSOP TJMAX = 125°C, θJA = 37°C/W EXPOSED PAD (PIN 21) IS VEEMUST BE SOLDERED TO PCB TJMAX = 125°C, θJA = 95°C/W Order Options Tape and Reel: Add #TR, Lead Free: Add #PBF, Lead Free Tape and Reel: Add #TRPBF, Lead Free Part Marking: http://www.linear.com/leadfree/ Consult LTC Marketing for parts specified with wider operating temperature ranges. *The temperature grade is identified by a label on the shipping container. ELECTRICAL CHARACTERISTICS The ● denotes the specifications which apply over the full operating temperature range, otherwise specifications are at TA = 25°C. (Note 2) SYMBOL PARAMETER CONDITIONS VZ VIN – VEE Zener Voltage IIN = 2mA RZ VIN – VEE Zener Dynamic Impedance IIN = (2mA to 30mA) IIN VIN Supply Current UV = UVL = OV = OVL = 4V, VIN = (VZ – 0.3V) ● 1.1 2 mA VLKO VIN Undervoltage Lockout Coming Out of UVLO (Rising VIN) ● 9 10 V VLKH VIN Undervoltage Lockout Hysteresis ● 0.25 0.5 0.75 V VIH TTL Input High Voltage ● 2 VIL TTL Input Low Voltage ● 0.8 V VHYST TTL Input Buffer Hysteresis IRESET RESET Input Current VEE ≤ VRESET ≤ VIN ● IEN EN2, EN3 Input Current VEN = 4V (Sinking) VEN = 0V ● ● ● MIN TYP MAX UNITS 11.5 13 14.5 V Ω 5 V 600 60 mV ±0.1 ±10 µA 120 ±0.1 180 ±10 µA µA 4253a-adjf 2 LTC4253A-ADJ ELECTRICAL CHARACTERISTICS The ● denotes the specifications which apply over the full operating temperature range, otherwise specifications are at TA = 25°C. (Note 2) SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS ISEL SEL Input Current VSEL = 0V (Sourcing) VSEL = VIN ● ● 10 20 ±0.1 40 ±10 µA µA VCB Circuit Breaker Current Limit Voltage VCB = (VSENSE – VEE) ● 45 50 55 mV VACL VCB Analog Current Limit Voltage x% Circuit Breaker Current Limit Voltage VACL = (VSENSE – VEE), SS = Open or 1.4V ● 105 120 138 % VFCL Fast Current Limit Voltage VFCL = (VSENSE – VEE) ● 150 200 300 mV VSS SS Voltage After End of SS Timing Cycle ● 1.25 1.4 1.55 V ISS SS Pin Current UV = UVL = OV = OVL = 4V, VSENSE = VEE, VSS = 0V (Sourcing) ● 16 28 40 µA UV = UVL = OV = OVL = 0V, VSENSE = VEE, VSS = 1V (Sinking) 28 mA RSS SS Output Impedance 50 kΩ VOS Analog Current Limit Offset Voltage 10 mV VACL + VOS VSS Ratio (VACL + VOS) to SS Voltage 0.05 V/V IGATE GATE Pin Output Current UV = UVL = OV = OVL = 4V, VSENSE = VEE, VGATE = 0V (Sourcing) ● 30 50 70 µA UV = UVL = OV = OVL = 4V, VSENSE – VEE = 0.15V, VGATE = 3V (Sinking) 17 mA UV = UVL = OV = OVL = 4V, VSENSE – VEE = 0.3V, VGATE = 1V (Sinking) 190 mA ● VGATE External MOSFET Gate Drive VGATE – VEE, IIN = 2mA VGATEL Gate Low Threshold (Before Gate Ramp Up) 0.5 V VGATEH Gate High Threshold VGATEH = VIN – VGATE, For PWRGD1, PWRGD2, PWRGD3 Status 2.8 V VUVHI UV Pin Threshold UV Low to High ● 3.05 3.08 3.11 V VUVLO UVL Pin Threshold UVL High to Low ● 3.05 3.08 3.11 V VOVHI OV Pin Threshold OV Low to High ● 5.04 5.09 5.14 V VOVLO OVL Pin Threshold OVL High to Low ● 5.025 5.08 5.135 V ISENSE SENSE Pin Input Current UV = UVL = OV = OVL = 4V, VSENSE = 50mV (Sourcing) ● 15 30 µA IINP UV, UVL, OV, OVL Pin Input Current UV = UVL = OV = OVL = 4V ±0.1 ±1 µA VTMRH TIMER Pin Voltage High Threshold ● 3.5 4 4.5 V VTMRL TIMER Pin Voltage Low Threshold ● 0.8 1 1.2 V ITMR TIMER Pin Current ● 3 5 7 Timer On (Initial Cycle/Latchoff, Sourcing), VTMR = 2V 10 ● Timer Off (Initial Cycle, Sinking), VTMR = 2V Timer On (Circuit Breaker, Sourcing, IDRN = 0µA), VTMR = 2V (ITMR at IDRN = 50µA – ITMR at IDRN = 0µA) 50µA VSQTMRH SQTIMER Pin Voltage High Threshold VSQTMRL SQTIMER Pin Voltage Low Threshold VZ 28 ● 120 Timer On (Circuit Breaker, Sourcing, IDRN = 50µA), VTMR = 2V ∆ITMRACC ∆IDRN 12 200 V µA mA 280 µA µA 600 Timer Off (Circuit Breaker, Sinking), VTMR = 2V ● 3 5 7 µA Timer On (Circuit Breaker with IDRN = 50µA) ● 7 8 9 µA/µA ● 3.5 4 4.5 0.33 V V 4253a-adjf 3 LTC4253A-ADJ ELECTRICAL CHARACTERISTICS The ● denotes the specifications which apply over the full operating temperature range, otherwise specifications are at TA = 25°C. (Note 2) SYMBOL PARAMETER CONDITIONS ISQTMR SQTIMER Pin Current SQTIMER On (Power Good Sequence, Sourcing), VSQTMR = 2V ● MIN TYP MAX 3 5 7 SQTIMER On (Power Good Sequence, Sinking), VSQTMR = 2V UNITS µA 28 ● VDRNL DRAIN Pin Voltage Low Threshold For PWRGD1, PWRGD2, PWRGD3 Status IDRNL DRAIN Leakage Current VDRAIN = 4V VDRNCL DRAIN Pin Clamp Voltage IDRN = 50µA ● VPGL PWRGD1, PWRGD2, PWRGD3 Signals Output Low Voltage IPG = 1.6mA IPG = 5mA ● ● IPGH PWRGD1, PWRGD2, PWRGD3 Output High Current VPG = 0V (Sourcing) ● tSQ SQ Timer Default Ramp Period SQTIMER Pin Floating, VSQTMR Ramps from 0.5V to 3.5V tSS SS Default Ramp Period SS Pin Floating, VSS Ramps from 0.2V to 1.25V tPLLUG UV Low to GATE Low ● 1 5 µs tPHLOG OV High to GATE Low ● 1 5 µs Note 1: Absolute Maximum Ratings are those values beyond which the life of a device may be impaired. 2 mA 5 30 2.39 3 V ±0.1 ±1 µA 6 7.5 V 0.25 0.4 1.2 V V 50 70 µA µs 250 µs 140 Note 2: All currents into device pins are positive; all currents out of device pins are negative. All voltages are referenced to VEE unless otherwise specified. U W TYPICAL PERFOR A CE CHARACTERISTICS VZ vs Temperature IIN vs Temperature IIN vs VIN 1.5 1000 14.5 IIN = 2mA 14.0 TA = 125°C TA = 85°C TA = 25°C TA = –40°C VZ (V) IIN (mA) 13.5 13.0 VIN = VZ – 0.3V 1.3 1.2 IIN (mA) 100 1.4 10 1.1 1.0 0.9 0.8 1 0.7 12.5 0.6 12.0 –50 0.1 –25 50 25 0 75 TEMPERATURE (°C) 100 125 0 5 10 15 20 VIN (V) 4253A G01 4253A G02 0.5 –50 –25 50 25 0 75 TEMPERATURE (°C) 100 125 4253A G03 4253a-adjf 4 LTC4253A-ADJ U W TYPICAL PERFOR A CE CHARACTERISTICS 55 200 IIN = 2mA TA = 25°C 54 80 IIN = 2mA IIN = 2mA 75 53 160 IEN 70 52 80 51 VACL (mV) 120 VCB (mV) IEN/ISEL (µA) Analog Current Limit Voltage VACL vs Temperature Circuit Breaker Current Limit Voltage VCB vs Temperature IEN vs VEN and ISEL vs VSEL 50 49 65 60 55 48 50 47 40 ISEL 45 –50 –25 0 0 2 4 6 8 10 12 VEN/VSEL (V) 45 46 14 16 18 50 25 0 75 TEMPERATURE (°C) Fast Current Limit Voltage VFCL vs Temperature 58 230 56 220 54 210 52 190 170 44 160 42 50 25 0 75 TEMPERATURE (°C) 100 IIN = 2mA UV/UVL/OV/OVL = 4V TIMER = 0V VSENSE = VEE VGATE = 0V 20 5 50 25 0 75 TEMPERATURE (°C) 4253A G07 100 0 –50 –25 125 IGATE (FCL, Sink) vs Temperature 14.0 200 13.5 50 IIN = 2mA UV/UVL/OV/OVL = 4V TIMER = 0V VSENSE = VEE 0.9 0.8 0.7 50 25 0 75 TEMPERATURE (°C) VGATEL (V) IGATE (mA) VGATE (V) 0 –50 –25 12.5 12.0 11.5 100 125 4253A G10 IIN = 2mA UV/UVL/OV/OVL = 4V TIMER = 0V GATE THRESHOLD BEFORE RAMP UP 0.6 0.5 0.4 0.3 11.0 0.2 10.5 0.1 10.0 –50 125 VGATEL vs Temperature 1.0 13.0 IIN = 2mA UV/UVL/OV/OVL = 4V TIMER = 0V VSENSE – VEE = 0.3V VGATE = 1V 100 4253A G09 VGATE vs Temperature 14.5 100 50 25 75 0 TEMPERATURE (°C) 4253A G08 250 150 15 10 40 –50 –25 125 125 IIN = 2mA UV/UVL/OV/OVL = 4V TIMER = 0V VSENSE – VEE = 0.15V VGATE = 3V 25 48 46 100 IGATE (ACL, Sink) vs Temperature 50 180 150 –50 –25 50 75 25 TEMPERATURE (°C) 30 IGATE (mA) IIN = 2mA 200 0 4253A G06 IGATE (Source) vs Temperature 60 IGATE (µA) VFCL (mV) 240 40 –50 –25 125 4253A G05 4253A G04 250 100 –25 0 25 50 75 TEMPERATURE (°C) 100 125 4253A G11 0 –50 –25 50 25 0 75 TEMPERATURE (°C) 100 125 4253A G12 4253a-adjf 5 LTC4253A-ADJ U W TYPICAL PERFOR A CE CHARACTERISTICS VGATEH vs Temperature UV Threshold vs Temperature 3.6 3.11 IIN = 2mA UV/UVL/OV/OVL = 4V 3.4 VGATEH = VIN – VGATE OV Threshold vs Temperature 5.14 IIN = 2mA 3.10 IIN = 2mA 5.12 VGATEH (V) 3.0 2.8 2.6 0V THRESHOLD (V) UV THRESHOLD (V) 3.2 3.09 VUVHI AND VUVLO 3.08 3.07 5.10 VOVHI 5.08 VOVLO 5.06 2.4 3.06 2.2 –25 0 50 75 25 TEMPERATURE (°C) 100 3.05 –50 –25 125 50 25 75 0 TEMPERATURE (°C) 4253A G13 ISENSE vs (VSENSE – VEE) –5 –10 ISENSE (µA) –ISENSE (mA) 0.1 1 10 –0.5 0 0.5 VSENSE – VEE (V) 1 IIN = 2mA UV/UVL/OV/OVL = 4V TIMER = 0V VSENSE – VEE = 50mV VGATE = HIGH 125 IIN = 2mA 4.0 VTMRH 3.5 3.0 2.5 2.0 1.5 VTMRL 1.0 –25 0.5 –30 –50 –25 1.5 50 25 75 0 TEMPERATURE (°C) 100 0 –50 –25 125 50 25 0 75 TEMPERATURE (°C) 4253A G17 ITMR (Initial Cycle, Sourcing) vs Temperature 9 4.5 –15 4253A G16 10 100 TIMER Threshold vs Temperature 5.0 –20 IIN = 2mA UV/UVL/OV/OVL = 4V TIMER = 0V GATE = HIGH TA = 25°C –1 50 25 75 0 TEMPERATURE (°C) 4253A G15 ISENSE vs Temperature 0 1000 –1.5 5.02 –50 –25 125 4253A G14 0.01 100 100 TIMER THRESHOLD (V) 2.0 –50 5.04 IIN = 2mA VTMR = 2V 230 8 125 4253A G18 ITMR (Circuit Breaker, Sourcing) vs Temperature 240 100 ITMR vs IDRN 10 IIN = 2mA IDRN = 0µA IIN = 2mA TA = 25°C 220 5 4 210 ITMR (mA) 6 ITMR (µA) ITMR (µA) 7 200 1 190 3 180 2 170 1 0 –50 –25 50 25 0 75 TEMPERATURE (°C) 100 125 4253A G19 160 –50 –25 0 50 75 25 TEMPERATURE (°C) 100 125 4253A G20 0.1 0.001 0.01 0.1 IDRN (mA) 1 10 4253A G21 4253a-adjf 6 LTC4253A-ADJ U W TYPICAL PERFOR A CE CHARACTERISTICS SQTIMER Threshold vs Temperature ∆ITMRACC/∆IDRN vs Temperature 4.0 8.6 3.5 8.4 3.0 8.2 8.0 7.8 VDRNL vs Temperature 2.60 IIN = 2mA IIN = 2mA VSQTMR (V) ∆ITMRACC/∆IDRN (µA/µA) 8.8 4.5 2.50 2.5 2.0 VSQTMRL 0.5 7.2 7.0 –50 –25 50 25 0 75 TEMPERATURE (°C) 100 0 –50 125 2.25 0 25 50 75 TEMPERATURE (°C) –25 100 IIN = 2mA IDRN = 50µA IIN = 2mA 6.0 5.8 5.6 IPG = 10mA 0.01 0.001 5.4 0.00001 5.2 0.0000001 0.00000001 100 125 TA = 125°C TA = 85°C TA = 25°C TA = –40°C 1 2 4 8 10 6 VDRAIN (V) 12 1.5 1.0 IPG = 5mA 14 0.5 IPGH vs Temperature 0 –50 16 IIN = 2mA VPWRGD = 0V 190 IIN = 2mA SS PIN FLOATING VSS RAMPS FROM 0.2V TO 1.25V 290 280 270 52 160 260 tSQ (µs) 170 tSS (µs) 180 54 150 140 230 44 120 220 IIN = 2mA SQTMR PIN FLOATING VSQTMR RAMPS FROM 0.5V TO 3.5V 42 110 210 40 –50 –25 100 –50 –25 200 –50 –25 4253A G28 50 25 0 75 TEMPERATURE (°C) 125 240 130 125 100 250 46 100 50 25 0 75 TEMPERATURE (°C) tSQ vs Temperature 300 56 48 –25 4253A G27 tSS vs Temperature 200 50 IPG = 1.6mA 4253A G26 4253A G25 IPGH (µA) IIN = 2mA 0.0001 50 25 0 75 TEMPERATURE (°C) 125 2.0 VPGL (V) 6.2 58 100 VPGL vs Temperature 2.2 0.1 IDRN (mA) VDRNCL (V) 6.4 50 25 0 75 TEMPERATURE (°C) 50 75 25 TEMPERATURE (°C) 4253A G24 1 5.0 –50 –25 0 10 6.6 60 2.20 –50 –25 125 IDRN vs VDRAIN VDRNCL vs Temperature 6.8 100 4253A G23 4253A G22 7.0 2.40 2.30 1.0 7.4 2.45 2.35 1.5 7.6 IIN = 2mA 2.55 VSQTMRH VDRNL (V) 9.0 100 125 4253A G29 50 25 0 75 TEMPERATURE (°C) 100 125 4253A G30 4253a-adjf 7 LTC4253A-ADJ U U U PI FU CTIO S (SSOP/QFN) EN2 (Pin 1/Pin 18): Power Good Status Output Two Enable. This is a TTL compatible input that is used to control PWRGD2 and PWRGD3 outputs. When EN2 is driven low, both PWRGD2 and PWRGD3 will go high. When EN2 is driven high, PWRGD2 will go low provided PWRGD1 has been active for more than one power good sequence delay (tSQT) provided by the sequencing timer. EN2 can be used to control the power good sequence. This pin is internally pulled low by a 120µA current source. PWRGD2 (Pin 2/Pin 19): Power Good Status Output Two. Power good sequence starts with DRAIN going below 2.39V and GATE is within 2.8V on VIN. PWRGD2 will latch active low after EN2 goes high and after one power good sequence delay tSQT provided by the sequencing timer from the time PWRGD1 goes low, whichever comes later. PWRGD2 is reset by PWRGD1 going high or EN2 going low. This pin is internally pulled high by a 50µA current source. PWRGD1 (Pin 3/Pin 20): Power Good Status Output One. At start-up, PWRGD1 latches active low one tSQT after both DRAIN is below 2.39V and GATE is within 2.8V of VIN. PWRGD1 status is reset by undervoltage, VIN (UVLO), RESET going high or circuit breaker fault time-out. This pin is internally pulled high by a 50µA current source. VIN (Pin 4/Pin 1): Positive Supply Input. Connect this pin to the positive side of the supply through a dropping resistor. A shunt regulator clamps VIN at 13V above VEE. An internal undervoltage lockout (UVLO) circuit holds GATE low until the VIN pin is greater than VLKO (9V), overriding undervoltage and overvoltage events. If there is no undervoltage, no overvoltage and VIN comes out of UVLO, TIMER starts an initial timing cycle before initiating GATE ramp up. If VIN drops below approximately 8.5V, GATE pulls low immediately. RESET (Pin 5/Pin 2): Circuit Breaker Reset Pin. This is an asynchronous TTL compatible input. RESET going high will pull GATE, SS, TIMER, SQTIMER low and the PWRGD outputs high. The RESET pin has an internal glitch filter that rejects any pulse < 20µs. After the reset of a latched fault, the chip waits for the interlock conditions before recovering as described in Interlock Conditions in the Operation section. SS (Pin 6/Pin 3): Soft-Start Pin. This pin is used to ramp inrush current during start up, thereby effecting control over di/dt. A 20X attenuated version of the SS pin voltage is presented to the current limit amplifier. This attenuated voltage limits the MOSFET’s drain current through the sense resistor during the soft-start current limiting. At the beginning of the start-up cycle, the SS capacitor (CSS) is ramped by a 28µA current source. The GATE pin is held low until SS exceeds 20 • VOS = 0.2V. SS is internally shunted by a 50k RSS which limits the SS pin voltage to 1.4V. This corresponds to an analog current limit SENSE voltage of 60mV. SEL (Pin 7/Pin 4): Soft-Start Mode Select. This is an asynchronous TTL compatible input. SEL has an internal pull-up of 20µA that will pull it high if it is floated. SEL selects between two modes of SS ramp-up (see Applications Information, Soft-Start section). SENSE (Pin 8/Pin 5): Circuit Breaker/Current Limit Sense Pin. Load current is monitored by a sense resistor RS connected between SENSE and VEE, and controlled in three steps. If SENSE exceeds VCB (50mV), the circuit breaker comparator activates a (200µA + 8 • IDRN) TIMER pull-up current. If SENSE exceeds VACL (60mV), the analog current-limit amplifier pulls GATE down to regulate the MOSFET current at VACL/RS. In the event of a catastrophic short-circuit, SENSE may overshoot VACL. If SENSE reaches VFCL (200mV), the fast current-limit comparator pulls GATE low with a strong pull-down. To disable the circuit breaker and current limit functions, connect SENSE to VEE. VEE (Pins 9, 10/Pin 7): Negative Supply Voltage Input. Connect this pin to the negative side of the power supply. GATE (Pin 11/Pin 8): N-channel MOSFET Gate Drive Output. This pin is pulled high by a 50µA current source. GATE is pulled low by invalid conditions at VIN (UVLO), undervoltage, overvoltage, during the initial timing cycle, a circuit breaker fault time-out or the RESET pin going high. GATE is actively servoed to control the fault current as measured at SENSE. Compensation capacitor, CC, at GATE stabilizes this loop. A comparator monitors GATE to ensure that it is low before allowing an initial timing cycle, then the GATE ramps up after an overvoltage event or 4253a-adjf 8 LTC4253A-ADJ U U U PI FU CTIO S (SSOP/QFN) restart after a current limit fault. During GATE start-up, a second comparator detects GATE within 2.8V of VIN before power good sequencing starts. DRAIN (Pin 12/Pin 9): Drain Sense Input. Connecting an external resistor, RD between this pin and the MOSFET’s drain (VOUT) allows voltage sensing below 5V and current feedback to TIMER. A comparator detects if DRAIN is below 2.39V and together with the GATE high comparator, starts the power good sequencing. If VOUT is above VDRNCL, the DRAIN pin is clamped at approximately VDRNCL. RD current is internally multiplied by 8 and added to TIMER’s 200µA during a circuit breaker fault cycle. This reduces the fault time and MOSFET heating. OV/OVL (Pins 13, 14/Pins 10, 11): Overvoltage and Overvoltage Low Inputs. The OV and OVL pins work together to implement the overvoltage function. OVL and OV must be tapped from an external resistive string across the input supply such that VOVL ≥ VOV under all circumstances. As the input supply ramps up, the OV pin input is multiplexed to the internal overvoltage comparator input. If OV > 5.09V, GATE pulls low and the overvoltage comparator input is switched to OVL. When OVL returns below 5.08V, GATE start-up begins without an initial timing cycle and the overvoltage comparator input is switched to OV. In this way, an external resistor between OVL and OV can set a low to high and high to low overvoltage threshold hysteresis that will add to the internal 10mV hysteresis. A 1nF to 10nF capacitor at OVL prevents transients and switching noise at both OVL and OV from causing glitches at the GATE. UV/UVL (Pins 15, 16/Pins 12, 13): Undervoltage and Undervoltage Low Inputs. The UV and UVL pins work together to implement the undervoltage function. UVL and UV must be tapped from an external resistive string across the input supply such that VUVL ≥ VUV under all circumstances. As the input supply ramps up, the UV pin input is multiplexed to the internal undervoltage comparator input. If UV > 3.08V, an initial timing cycle is initiated followed by GATE start-up and input to the undervoltage comparator input is switched to UVL. When UVL returns below 3.08V, PWRGD1 pulls high, both GATE and TIMER pull low and input to the undervoltage comparator input is switched to UV. In this way, an external resistor between UVL and UV can set the low to high and high to low undervoltage threshold hysteresis. A 1nF to 10nF capacitor at UVL prevents transients and switching noise at both UVL and UV from causing glitches at the GATE pin. TIMER (Pin 17/Pin 14): Timer Input. Timer is used to generate an initial timing delay at start-up, and to delay shutdown in the event of an output overload (circuit breaker fault). These delays are adjustable by connecting an appropriate capacitor to this pin. SQTIMER (Pin 18/Pin 15): Sequencing Timer Input. The sequencing timer provides a delay tSQT for the power good sequencing. This delay is adjusted by connecting an appropriate capacitor to this pin. If the SQTIMER capacitor is omitted, the SQTIMER pin ramps from 0V to 4V in about 300µs. EN3 (Pin 19/Pin 16): Power Good Status Output Three Enable. This is a TTL compatible input that is used to control the PWRGD3 output. When EN3 is driven low, PWRGD3 will go high. When EN3 is driven high, PWRGD3 will go low provided PWRGD2 has been active for for more than one power good sequence delay (tSQT). EN3 can be used to control the power good sequence. This pin is internally pulled low by a 120µA current source. PWRGD3 (Pin 20/Pin 17): Power Good Status Output Three. Power good sequence starts with DRAIN going below 2.39V and GATE is within 2.8V of VIN. PWRGD3 will latch active low after EN3 goes high and after one power good sequence delay tSQT provided by the sequencing timer from the time PWRGD2 goes low, whichever comes later. PWRGD3 is reset by PWRGD1 going high or EN3 going low. This pin is internally pulled high by a 50µA current source. 4253a-adjf 9 LTC4253A-ADJ W BLOCK DIAGRA VIN VIN VIN – 50µA 4V 5µA VEE PWRGD1 SQTIMER DELAY + SQTIMER VEE EN2 VIN – 120µA 50µA VEE + PWRGD2 SQTIMER DELAY 0.33V VEE – DRAIN VEE VIN EN3 + VIN 2.39V 8× 120µA 50µA 1× VEE 5V 1× PWRGD3 VIN SQTIMER DELAY 1× VEE 50µA GATE VEE VIN OVL 5.09V OVIN OV UVL UV VIN VEE – UVIN – 3.08V + 5µA 4V – – OVD + + – 2.8V + – UVD + LOGIC 0.5V VIN 200µA + FCL + – + – TIMER VEE – 5µA VEE 1V VIN 200mV + VEE + 28µA ACL – SS VOS = 10mV + – VEE 47.5k + RSS 2.5k VIN VEE SENSE CB – + – VEE 20µA 50mV VEE 4253A BD SEL RESET VEE 4253a-adjf 10 LTC4253A-ADJ U OPERATIO Hot Circuit Insertion – 48RTN by way of a short connector pin that is the last to mate during the insertion sequence. When circuit boards are inserted into a live backplane, the supply bypass capacitors can draw huge transient currents from the power bus as they charge. The flow of current damages the connector pins and glitches the power bus, causing other boards in the system to reset. The LTC4253A-ADJ is designed to turn on a circuit board supply in a controlled manner, allowing insertion or removal without glitches or connector damage. Interlock Conditions A start-up sequence commences once these “interlock” conditions are met: 1. The input voltage VIN exceeds VLKO (UVLO) 2. The voltage at UV > VUVHI 3. The voltage at OVL < VOVLO Initial Start-Up 4. The input voltage at RESET < 0.8V The LTC4253A-ADJ resides on a removable circuit board and controls the path between the connector and load or power conversion circuitry with an external MOSFET switch. Both inrush control and short-circuit protection are provided by the MOSFET. 5. The (SENSE – VEE) voltage < 50mV (VCB) 6. The voltage at SS is < 0.2V (20 • VOS) 7. The voltage on the TIMER capacitor (CT) is < 1V (VTMRL) A detailed schematic is shown in Figure 1. – 48V and – 48RTN receive power through the longest connector pins and are the first to connect when the board is inserted. The GATE pin holds the MOSFET off during this time. UV/UVL/OV/OVL determines whether or not the MOSFET should be turned on based upon internal high accuracy thresholds and an external divider. UV/UVL/OV/ OVL does double duty by also monitoring whether or not the connector is seated. The top of the divider detects 8. The voltage at GATE is < 0.5V (VGATEL) The first four conditions are continuously monitored and the latter four are checked prior to initial timing or GATE ramp-up. Upon exiting an overvoltage condition, the TIMER pin voltage requirement is inhibited. Details are described in the Applications Information, Timing Waveforms section. – 48V RTN (LONG PIN) RIN 2.5k 15k(1/4W)/6 RESET (LONG PIN) – 48V RTN (SHORT PIN) 294k 1% 2.74k 1% RESET UV POWER CL 100µF MODULE 1 POWER MODULE 2 EN EN POWER MODULE 3 EN † † † PWRGD1 PWRGD2 OVL C1 10nF CSS 33nF – 48V (LONG PIN) R8 5.6k VIN UVL R3 2.1k 1% R1 20k 1% R7 5.6k LTC4253A-ADJ R4 2.37k 1% R2 0.976k 1% R6 5.6k CIN 1µF R5 + VIN OV EN2 SS DRAIN SQTIMER CSQ 0.1µF PWRGD3 EN3 TIMER SEL CT 0.68µF POWER MODULE 2 OUTPUT EN3 EN2 RD 1M VIN Q1 IRF530S GATE SENSE VEE CC 10nF RC 10Ω RS 0.02Ω VIN POWER MODULE 1 OUTPUT † 4253A F01 † †MOC207 Figure 1. – 48V/2.5A Application with Operating Range from 43V to 82V 4253a-adjf 11 LTC4253A-ADJ U OPERATIO If RESET < 0.8V occurs after the LTC4253A-ADJ comes out of UVLO (interlock condition 1) and undervoltage (interlock condition 2), GATE and SS are released without an initial TIMER cycle once the other interlock conditions are met (see Figure 13a). If not, TIMER begins the start-up sequence by sourcing 5µA into CT. If VIN, UVL/UV or OVL/ OV falls out of range or RESET asserts, the start-up cycle stops and TIMER discharges CT to less than 1V, then waits until the aforementioned conditions are once again met. If CT successfully charges to 4V, TIMER pulls low and both SS and GATE pins are released. GATE sources 50µA (IGATE), charging the MOSFET gate and associated capacitance. The SS voltage ramp limits VSENSE to control the inrush current. The SEL pin selects between two different modes of SS ramp-up (refer to Applications Information, Soft-Start section). SQTIMER starts its ramp-up when GATE is within 2.8V of VIN and DRAIN is lower than VDRNL. This sets off the power good sequence in which PWRGD1, PWRGD2 and then PWRGD3 is subsequently pulled low after a delay, adjustable through the SQTIMER capacitor CSQ or by external control inputs EN2 and EN3. In this way, external loads or power modules controlled by the three PWRGD signals are turned on in a controlled manner without overloading the power bus. Two modes of operation are possible during the time the MOSFET is first turned on, depending on the values of external components, MOSFET characteristics and nominal design current. One possibility is that the MOSFET will turn on gradually so that the inrush into the load capacitance remains a low value. The output will simply ramp to – 48V and the LTC4253A-ADJ will fully enhance the MOSFET. A second possibility is that the load current exceeds the softstart current limit threshold of [VSS(t)/20 – VOS]/RS. In this case the LTC4253A-ADJ will ramp the output by sourcing soft-start limited current into the load capacitance. If the soft-start voltage is below 1.2V, the circuit breaker TIMER is held low. Above 1.2V, TIMER ramps up. It is important to set the timer delay so that, regardless of which start-up mode is used, the TIMER ramp is less than one circuit breaker delay time. If this condition is not met, the LTC4253A-ADJ may shut down after one circuit breaker delay time. Board Removal When the board is withdrawn from the card cage, the UVL/ UV/OVL/OV divider is the first to lose connection. This shuts off the MOSFET and commutates the flow of current in the connector. When the power pins subsequently separate there is no arcing. Current Control Three levels of protection handle short-circuit and overload conditions. Load current is monitored by SENSE and resistor RS. There are three distinct thresholds at SENSE: 50mV for a timed circuit breaker function; 60mV for an analog current limit loop; and 200mV for a fast, feedforward comparator which limits peak current in the event of a catastrophic short-circuit. If, due to an output overload, the voltage drop across RS exceeds 50mV, TIMER sources 200µA into CT. CT eventually charges to a 4V threshold and the LTC4253A-ADJ shuts off. If the overload goes away before CT reaches 4V and SENSE measures less than 50mV, CT slowly discharges (5µA). In this way the LTC4253A-ADJ’s circuit breaker function responds to low duty cycle overloads, and accounts for the fast heating and slow cooling characteristic of the MOSFET. Higher overloads are handled by an analog current limit loop. If the drop across RS reaches VACL, the current limiting loop servos the MOSFET gate and maintains a constant output current of VACL/RS. In current limit mode, VOUT (MOSFET drain-source voltage drop) typically rises and this increases MOSFET heating. If VOUT > VDRNCL, connecting an external resistor, RD between VOUT and DRAIN allows the fault timing cycle to be shortened by accelerating the charging of the TIMER capacitor. The TIMER pull-up current is increased by 8 • IDRN. Note that because SENSE > 50mV, TIMER charges CT during this time, and the LTC4253A-ADJ will eventually shut down. Low impedance failures on the load side of the LTC4253AADJ coupled with 48V or more driving potential can produce current slew rates well in excess of 50A/µs. Under these conditions, overshoot is inevitable. A fast SENSE 4253a-adjf 12 LTC4253A-ADJ U OPERATIO comparator with a threshold of 200mV detects overshoot and pulls GATE low much harder and hence much faster than the weaker current limit loop. The VACL/RS current limit loop then takes over, and servos the current as previously described. As before, TIMER runs and shuts down LTC4253A-ADJ when CT reaches 4V. If CT reaches 4V, the LTC4253A-ADJ latches off with a 5µA pull-up current source. The LTC4253A-ADJ circuit breaker latch is reset by either pulling the RESET pin active high for >20µs, pulling UVL/UV momentarily low, dropping the input voltage VIN below the internal UVLO threshold or pulsing TIMER momentarily low with a switch. Although short-circuits are the most obvious fault type, several operating conditions may invoke overcurrent protection. Noise spikes from the backplane or load, input steps caused by the connection of a second, higher voltage supply, transient currents caused by faults on adjacent circuit boards sharing the same power bus or the insertion of non-hot swappable products could cause higher than anticipated input current and temporary detection of an overcurrent condition. The action of TIMER and CT rejects these events allowing the LTC4253A-ADJ to “ride out” temporary overloads and disturbances that could trip a simple current comparator and, in some cases, blow a fuse. 4253a-adjf 13 LTC4253A-ADJ U W U U APPLICATIO S I FOR ATIO (Refer to Block Diagram) SHUNT REGULATOR A fast responding regulator shunts the LTC4253A-ADJ VIN pin. Power is derived from –48RTN by an external current limiting resistor. The shunt regulator clamps VIN to 13V (VZ). A 1µF decoupling capacitor at VIN filters supply transients and contributes a short delay at start-up. RIN should be chosen to accommodate both VIN supply current and the drive required for three optocouplers used by the PWRGD signals. Higher current through RIN results in higher dissipation for RIN and LTC4253A-ADJ as well as higher VIN noise. Alternative circuits are VIN with an NPN buffer as in Figure 16, VIN driving base resistors of NPN cascodes as in Figure 17 or VIN driving the gates of MOSFET cascodes replacing the NPNs in Figure 17. An alternative is a separate NPN buffer driving the optocoupler as shown in Figure 16. Multiple 1/4W resistors can replace a single higher power RIN resistor. INTERNAL UNDERVOLTAGE LOCKOUT (UVLO) A hysteretic comparator, UVLO, monitors VIN for undervoltage. The thresholds are defined by VLKO and its hysteresis VLKH. When VIN rises above VLKO the chip is 1 VIN 2 3 enabled; below (VLKO – VLKH) it is disabled and GATE is pulled low. The UVLO function at VIN should not be confused with the UVL/UV and OVL/OV pins. These are completely separate functions. UNDERVOLTAGE AND OVERVOLTAGE COMPARATORS The undervoltage comparator has inputs multiplexed from UVL and UV. When comparator output UVD is high, UV is multiplexed to the comparator input UVIN. When UVD is low, UVL is multiplexed to UVIN. By tapping UVL and UV off a resistive string across the supply such as in the Typical Application, the undervoltage function is implemented as shown in Figure 2a. During UVLO, UVD is forced high so UV is multiplexed to UVIN. At time point 1, VIN ramps past VLKO and the undervoltage comparator is enabled. UVIN = UV is less than VUVHI (3.08V), so UVD is high and the part is in undervoltage shutdown. At time point 2, UV ramps past VUVHI (3.08V) and UVD goes low, bringing the part out of undervoltage and switching UVL to UVIN. UVL is tied to UVIN until time point 3 when UVL ramps past VUVLO (3.08V) and UVD goes high, bringing the part into undervoltage shutdown and switching UV to UVIN. 4 1 VIN VLKO 38V (UNDERVOLTAGE RECOVERY VOLTAGE) (–48V RTN) SHORT PIN 36V (UNDERVOLTAGE SHUTDOWN VOLTAGE) 71V (OVERVOLTAGE SHUTDOWN VOLTAGE) (–48V RTN) SHORT PIN OVL OV UVD OVD OVIN UV 4 69V (OVERVOLTAGE RECOVERY VOLTAGE) VOVLO 5.08V VOVHI 5.09V UVL UV UVL 3 VLKO VUVLO 3.08V VUVHI 3.08V UVIN 2 OV 0VL 4253A F02 UVLO UNDERVOLTAGE SHUTDOWN NORMAL OPERATION (2a) Undervoltage UNDERVOLTAGE SHUTDOWN UVLO NORMAL OPERATION OVERVOLTAGE SHUTDOWN (2b) Overvoltage Figure 2. Undervoltage/Overvoltage Recovery and Shutdown (All Waveforms are Referenced to VEE) 14 NORMAL OPERATION 4253a-adjf LTC4253A-ADJ U W U U APPLICATIO S I FOR ATIO Figure 2b shows the implementation of the overvoltage function of the Typical Application. During UVLO, OVD is forced high so OVL is multiplexed to OVIN. At time point 1, the part exits UVLO and the overvoltage comparator is enabled. OVIN = OVL is less than VOVLO (5.08V) so OVD goes low, switching OV to OVIN and bringing the part to Normal mode. At time point 2, OV ramps past VOVHI (5.09V) and OVD goes high, switching OVL to OVIN as well as turning on the internal 10mV hysteresis as the part goes into overvoltage. OVL is tied to OVIN until time point 3 when OVL ramps past VOVLO (5.09V – 10mV = 5.08V) and OVD goes low, bringing the part into Normal mode and switching OV to OVIN. The undervoltage (UV) comparator has no internal hysteresis to preserve the accuracy of the hysteresis set across UVL/UV while the overvoltage (OV) comparator has an internal low to high hysteresis of 10mV. This will add to the hysteresis set across OVL/OV and provide some noise immunity if OVL/OV is shorted together. Any implementation must ensure that VUVL ≥ VUV and VOVL ≥ VOV under all conditions. The various thresholds to note are: UV low-to-high (VUVHI) = 3.08V UVL high-to-low (VUVLO) = 3.08V OV low-to-high (VOVHI) = 5.09V OVL high-to-low (VOVLO) = 5.08V Using these thresholds and an external resistive divider, any required supply operating range can be implemented. An example is shown in Figure 1 where the required typical operating range is: Undervoltage low-to-high (V48UVHI) = 43V Undervoltage high-to-low (V48UVLO) = 39V Overvoltage low-to-high (V48OVHI) = 82V Overvoltage high-to-low (V48OVLO) = 78V A quick check of the resistive divider ratios required at UVL, UV, OVL and OV confirms that UVL is tapped between R5/R4, UV is tapped between R4/R3, OVL is tapped between R3/R2 and OV is tapped between R2/R1. From Figure 1, by looking at the voltages at OV, OVL, UV and UVL, the following equations are obtained: RTOTAL V48OVHI = R1 VOVHI where: RTOTAL = (R1 + R2 + R3 + R4 + R5) RTOTAL = R1 • V48OVHI VOVHI (1a) RTOTAL V48OVLO = R1 + R2 VOVLO ⎛ V ⎞ V R2 = R1⎜ OVLO • 48OVHI ⎟ – R1 ⎝ V48OVLO VOVHI ⎠ (1b) RTOTAL V = 48UVHI R1 + R2 + R3 VUVHI ⎛ V ⎞ V R3 = R1⎜ UVHI • 48OVHI ⎟ – R1 – R2 ⎝ V48UVHI VOVHI ⎠ (1c) RTOTAL V = 48UVLO R1 + R2 + R3 + R4 VUVLO ⎛ V ⎞ V R4 = R1⎜ UVLO • 48OVHI ⎟ – R1 – R2 – R3 ⎝ V48UVLO VOVHI ⎠ (1d) Starting with a value of 20k for R1, Equation 1b gives R2 = 0.984k (use closest 1% standard value of 0.976k). Using R1 = 20k and R2 = 0.976k, Equation 1c gives R3 = 2.103k (use the closest 1% standard value of 2.1k). Using R1 = 20k, R2 = 0.976k and R3 = 2.1k, Equation 1d gives R4 = 2.37k (use closest 1% standard value of 2.37k). Using R1 = 20k, R2 = 0.976k, R3 = 2.1k and R4 = 2.37k in Equation 1a, R5 = 296.754k (use 1% standard values of 294k in series with 2.74k). The divider values shown set a standing current of slightly more than 150µA and define an impedance at UVL/UV/ OVL/OV of approximately 20k. This impedance will work with the hysteresis set across UVL/UV and OVL/OV to provide noise immunity to the UV and OV comparators. If 4253a-adjf 15 LTC4253A-ADJ U W U U APPLICATIO S I FOR ATIO more noise immunity is desired, add a 1nF to 10nF filter capacitor from UVL to VEE. UV/OV OPERATION 1. 5µA slow charge; initial timing delay. An undervoltage condition detected by the UV comparator immediately shuts down the LTC4253A-ADJ, pulls GATE, SS and TIMER low and resets the three latched PWRGD signals high. Recovery from an undervoltage will initiate an initial timing sequence if the other interlock conditions are met. An overvoltage condition is detected by the OV comparator and pulls GATE low, thereby shutting down the load, but it will not reset the circuit breaker TIMER and PWRGD flags. Returning from the overvoltage condition will restart the GATE pin if all the interlock conditions except TIMER are met. Only during the initial timing cycle does an overvoltage condition have an effect of resetting TIMER. The internal UVLO at VIN always overrides an overvoltage or undervoltage. DRAIN Connecting an external resistor, RD, to this dual function DRAIN pin allows VOUT (MOSFET drain-source voltage drop) sensing without it being damaged by large voltage transients. Below 5V, negligible pin leakage allows a DRAIN low comparator to detect VOUT less than 2.39V (VDRNL). This, together with the GATE low comparator, starts the power good sequencing. When VOUT > VDRNCL, the DRAIN pin is clamped at VDRNCL and the current flowing in RD is given by: IDRN ≈ VOUT − VDRNCL RD TIMER to provide timing for the LTC4253A-ADJ. Four different charging and discharging modes are available at TIMER: 2. (200µA + 8 • IDRN) fast charge; circuit breaker delay. 3. 5µA slow discharge; circuit breaker “cool-off.” 4. Low impedance switch; resets the TIMER capacitor after an initial timing delay, in UVLO, in UV and in OV during initial timing and when RESET is high. For initial timing delay, the 5µA pull-up is used. The low impedance switch is turned off and the 5µA current source is enabled when the interlock conditions are met. CT charges to 4V in a time period given by: t= 4V • C T 5µA (3) When CT reaches VTMRH (4V), the low impedance switch turns on and discharges CT. A GATE start-up cycle begins and both SS and GATE outputs are released. CIRCUIT BREAKER TIMER OPERATION If the SENSE pin detects more than 50mV drop across RS, the TIMER pin charges CT with (200µA + 8 • IDRN). If CT charges to 4V, the GATE pin pulls low and the LTC4253A-ADJ latches off. The LTC4253A-ADJ remains latched off until the RESET pin is momentarily pulsed high, the UVL/UV pin is momentarily pulsed low, the TIMER pin is momentarily discharged low by an external switch or VIN dips below UVLO and is then restored. The circuit breaker timeout period is given by: (2) This current is scaled up 8 times during a circuit breaker fault before being added to the nominal 200µA. This accelerates the fault TIMER pull-up when the MOSFET’s drain-source voltage exceeds VDRNCL and effectively shortens the MOSFET heating duration. TIMER The operation of the TIMER pin is somewhat complex as it handles several key functions. A capacitor CT is used at t= 4V • C T 200µA + 8 • IDRN (4) If VOUT < 5V, an internal PMOS isolates DRAIN pin leakage current and this makes IDRN = 0 in Equation 4. If VOUT is above VDRNCL during the circuit breaker fault period, the charging of CT is accelerated by 8 • IDRN of Equation 2. Intermittent overloads may exceed the 50mV threshold at SENSE but, if their duration is sufficiently short, TIMER will not reach 4V and the LTC4253A-ADJ will not shut the 4253a-adjf 16 LTC4253A-ADJ U W U U APPLICATIO S I FOR ATIO external MOSFET off. To handle this situation, the TIMER discharges CT slowly with a 5µA pull-down whenever the SENSE voltage is less than 50mV. Therefore any intermittent overload with VOUT < 5V and an aggregate duty cycle of more than 2.5% will eventually trip the circuit breaker and shut down the LTC4253A-ADJ. Figure 3 shows the circuit breaker response time in seconds normalized to 1µF. The asymmetric charging and discharging of CT is a fair gauge of MOSFET heating. The normalized circuit response time is estimated by: t 4 for D > 2.5% (5) = CT (µF ) (205 + 8 • IDRN ) • D − 5 [ ] 10 NORMALIZED RESPONSE TIME (s/µF) IDRN = 0µA 4 t = CT(µF) (205 + 8 • IDRN) • D – 5 1 tSQT. When PWRGD2 successfully pulls low, SQTIMER ramps up on another delay cycle. PWRGD3 asserts when EN2 and EN3 go high and PWRGD2 has asserted for more than one tSQT. All three PWRGD signals are reset in UVLO, in UV condition, if RESET is high or when CT charges up to 4V. In addition, PWRGD2 is reset by EN2 going low. PWRGD3 is reset by EN2 or EN3 going low. An overvoltage condition has no effect on the PWRGD flags. A 50µA current pulls each PWRGD pin high when reset. As power modules signal common are different from PWRGD, optoisolation is recommended. These three pins can sink an optodiode current. Figure 17 shows an NPN configuration for the PWRGD interface. A limiting base resistor should be used for each NPN and the module enable input should have protection from negative bias current. Figure 17 also shows how the LTC4253A-ADJ can be used to sequence four power modules. SOFT-START Soft-start is effective in limiting the inrush current during GATE start-up. From the Block Diagram, the internal SS circuit consists of a current ISS (28µA) feeding into a resistive divider. The resistive divider (47.5k/2.5k) scales VSS (t) down by 20 times to give the analog current limit threshold: 0.1 0.01 0 20 40 60 80 FAULT DUTY CYCLE, D (%) 100 4253A F03 VACL ( t) = Figure 3. Circuit Breaker Response Time POWER GOOD SEQUENCING After the initial TIMER cycle, GATE ramps up to turn on the external MOSFET which in turn pulls DRAIN low. When GATE is within 2.8V of VIN and DRAIN is lower than VDRNL, the power good sequence starts off a 5µA pull-up on the SQTIMER pin which ramps up until it reaches the 4V threshold then pulls low. When the SQTIMER pin floats, this delay tSQT is about 300µs. Connecting an external capacitor CSQ from SQTIMER to VEE modifies the delay to: tSQT = 4V • C SQ 5µA (6) PWRGD1 asserts low after one tSQT and SQTIMER ramps up on another delay cycle. PWRGD2 asserts when EN2 goes high and PWRGD1 has asserted for more than one VSS( t) – VOS 20 (7) After the initial timing cycle, SS ramps up from 0V to 1.4V (28µA • 50k), ramping VACL (t) from –10mV to 60mV. The ACL amplifier will then limit the inrush current to VACL (t)/ RS. The offset voltage, VOS (10mV) ensures CSS is sufficiently discharged and the ACL amplifier is in current limit mode before GATE start-up. There are two modes of SS ramp up. If SEL is set high and the SS pin floats, an internal current source ramps SS from 0V to 1.4V in about 200µs. Connecting an external capacitor, CSS, from SS to ground modifies the ramp to approximate an RC response of: –t ⎞ ⎛ VSS( t) ≈ VSS ⎜ 1 − e RSSCSS ⎟ ⎜ ⎟ ⎝ ⎠ (8) 4253a-adjf 17 LTC4253A-ADJ U W U U APPLICATIO S I FOR ATIO When VACL (t) exceeds VSENSE, the ACL amplifier exits current limit mode and releases its pull-down on GATE. VSS (t) = 20 • (VOS + VSENSE) from Equation 7. So when VSS (t) > 20 • VOS = 0.2V (since VSENSE = 0V), GATE starts to ramp up and SS continues to ramp up. When GATE clears the threshold of the external FET and inrush current starts flowing, VACL (t) = (VSS (t)/20 – VOS) will have a positive offset from zero. VSENSE will show an initial jump to clear this offset before going into analog current limit (Figure 4a). If SEL is set low during SS ramp-up, VSS is servoed when it exceeds 20 • VOS = 0.2V and GATE starts its ramp-up. VSS is servoed at a voltage that is just above 20 • VOS to keep the ACL amplifier off and GATE ramping up freely. Once GATE clears the threshold of the external FET, inrush current starts flowing and VSENSE will jump above VACL (t). This will engage the ACL amplifier and mask off VSS servo so V SS continues its RC ramp-up. In this way, the LTC4253A-ADJ enters analog current limit with VACL (t) = (VSS (t)/20 – VOS) ramping up from close to zero. The resultant inrush current profile presents a smooth ramp up from zero (Figure 4b). If there is little inrush current so the LTC4253A-ADJ does not enter current limit, VSS servo will be masked off when DRAIN goes below 2.39V (VDRNL) and latched off when GATE goes within 2.8V of VIN (VGATEH). A minimum CSS of 5nF is required for the stability of the VSS servo loop. SS is discharged low during UVLO, UV, OV, during the initial timing cycle, a latched circuit breaker fault or the RESET pin going high. GATE GATE is pulled low to VEE under any of the following conditions: in UVLO, when RESET pulls high, in an undervoltage condition, in an overvoltage condition, during the initial timing cycle or a latched circuit breaker fault. When GATE turns on, a 50µA current source charges the MOSFET gate and any associated external capacitance. VIN limits the gate drive to no more than 14.5V. Gate-drain capacitance (CGD) feedthrough at the first abrupt application of power can cause a gate-source voltage sufficient to turn on the MOSFET. A unique circuit pulls GATE low with practically no usable voltage at VIN, and eliminates current spikes at insertion. A large external gate-source capacitor is thus unnecessary for the purpose of compensating CGD. Instead, a smaller value (≥10nF) capacitor CC is adequate. CC also provides compensation for the analog current limit loop. GATE has two comparators: the GATE low comparator looks for < 0.5V threshold prior to initial timing; the GATE high comparator looks for < 2.8V relative to VIN and, together with DRAIN low comparator, starts power good sequencing during GATE start-up. SENSE The SENSE pin is monitored by the circuit breaker (CB) comparator, the analog current limit (ACL) amplifier, and the fast current limit (FCL) comparator. Each of these three measures the potential of SENSE relative to VEE. When GATE 10V GATE 10V SS 1V SS 1V SENSE 50mV SENSE 50mV VOUT 50V VOUT 50V 1ms/DIV 4253A F04a (4a) SEL Set High 4253A F04b (4b) SEL Set Low Figure 4. Two Modes of SS Ramp Up 18 1ms/DIV 4253a-adjf LTC4253A-ADJ U W U U APPLICATIO S I FOR ATIO SENSE exceeds 50mV, the CB comparator activates the 200µA TIMER pull-up. At 60mV the ACL amplifier servos the MOSFET current, and at 200mV the FCL comparator abruptly pulls GATE low in an attempt to bring the MOSFET current under control. If any of these conditions persists long enough for TIMER to charge CT to 4V (see Equation 4), the LTC4253A-ADJ shuts down and pulls GATE low. If the SENSE pin encounters a voltage greater than VACL, the ACL amplifier will servo GATE downwards in an attempt to control the MOSFET current. Since GATE overdrives the MOSFET in normal operation, the ACL amplifier needs time to discharge GATE to the threshold of the MOSFET. For a mild overload the ACL amplifier can control the MOSFET current, but in the event of a severe overload the current may overshoot. At SENSE = 200mV the FCL comparator takes over, quickly discharging the GATE pin to near VEE potential. FCL then releases, and the ACL amplifier takes over. All the while TIMER is running. The effect of FCL is to add a nonlinear response to the control loop in favor of reducing MOSFET current. Owing to inductive effects in the system, FCL typically overcorrects the current limit loop, and GATE undershoots. A zero in the loop (resistor RC in series with the gate capacitor) helps the ACL amplifier to recover. suppressor (such as Diodes Inc. SMAT70A), to clip off large spikes. The choice of RC for the snubber is usually done experimentally. The value of the snubber capacitor is usually chosen between 10 to 100 times the MOSFET COSS. The value of the snubber resistor is typically between 3Ω to 100Ω. A low impedance short on one card may influence the behavior of others sharing the same backplane. The initial glitch and backplane sag as seen in Figure 5 trace 1, can rob charge from output capacitors on the adjacent card. When the faulty card shuts down, current flows in to refresh the capacitors. If LTC4253A-ADJs are used by the other cards, they respond by limiting the inrush current to a value of VACL/RS. If CT is sized correctly, the capacitors will recharge long before CT times out. MOSFET SELECTION The external MOSFET switch must have adequate safe operating area (SOA) to handle short-circuit conditions until TIMER times out. These considerations take precedence over DC current ratings. A MOSFET with adequate SOA for a given application can always handle the required current but the opposite may not be true. Consult the manufacturer’s MOSFET datasheet for safe operating area and effective transient thermal impedance curves. SHORT-CIRCUIT OPERATION Circuit behavior arising from a load side low impedance short is shown in Figure 5. Initially the current overshoots the analog current limit level of VSENSE = 200mV (trace 2) as the GATE pin works to bring VGS under control (trace 3). The overshoot glitches the backplane in the negative direction and when the current is reduced to 60mV/RS, the backplane responds by glitching in the positive direction. TIMER commences charging CT (trace 4) while the analog current limit loop maintains the fault current at 60mV/RS, which in this case is 5A (trace 2). Note that the backplane voltage (trace 1) sags under load. Timer pull-up is accelerated by VOUT. When CT reaches 4V, GATE turns off, the PWRGD signals pull high, the load current drops to zero and the backplane rings up to over 100V. The transient associated with the GATE turn-off can be controlled with a snubber to reduce ringing and a transient voltage SUPPLY RING OWING TO MOSFET TURN-OFF –48V RTN 50V SENSE 200mV SUPPLY RING OWING TO CURRENT OVERSHOOT TRACE 1 ONSET OF OUTPUT SHORT CIRCUIT TRACE 2 FAST CURRENT LIMIT GATE 10V ANALOG CURRENT LIMIT TIMER 5V CTIMER RAMP 0.5ms/DIV TRACE 3 TRACE 4 LATCH OFF 4253A F05 Figure 5. Output Short-Circuit Behavior of LTC4253A-ADJ 4253a-adjf 19 LTC4253A-ADJ U W U U APPLICATIO S I FOR ATIO MOSFET selection is a 3-step process by assuming the absense of soft-start capacitor. First, RS is calculated and then the time required to charge the load capacitance is determined. This timing, along with the maximum shortcircuit current and maximum input voltage, defines an operating point that is checked against the MOSFET’s SOA curve. Approximating a linear charging rate, IDRN drops from IDRN(MAX) to zero, the IDRN component in Equation 4 can be approximated with 0.5 • IDRN(MAX). Rearranging the equation, TIMER capacitor CT is given by: To begin a design, first specify the required load current and Ioad capacitance, IL and CL. The circuit breaker current trip point (VCB/RS) should be set to accommodate the maximum load current. Note that maximum input current to a DC/DC converter is expected at VSUPPLY(MIN). RS is given by: Returning to Equation 4, the TIMER period is calculated and used in conjunction with V SUPPLY(MAX) and ISHORTCIRCUIT(MAX) to check the SOA curves of a prospective MOSFET. RS = VCB(MIN) IL(MAX) (9) where VCB(MIN) = 45mV represents the guaranteed minimum circuit breaker threshold. During the initial charging process, the LTC4253A-ADJ may operate the MOSFET in current limit, forcing (VACL) between 54mV to 66mV across RS. The minimum inrush current is given by: IINRUSH(MIN) = VACL(MIN) RS (10) Maximum short-circuit current limit is calculated using the maximum VSENSE. This gives ISHORTCIRCUIT(MAX) = VACL(MAX) RS (11) The TIMER capacitor, CT, must be selected based on the slowest expected charging rate; otherwise TIMER might time out before the load capacitor is fully charged. A value for CT is calculated based on the maximum time it takes the load capacitor to charge. That time is given by: tCL(CHARGE) = C • V C L • VSUPPLY(MAX) = I IINRUSH(MIN) (12) The maximum current flowing in the DRAIN pin is given by: IDRN(MAX) = 20 VSUPPLY(MAX) − VDRNCL RD (13) CT = tCL(CHARGE) • (200µA + 4 • IDRN(MAX) ) 4V (14) As a numerical design example, consider a 30W load, which requires 1A input current at 36V. If VSUPPLY(MAX) = 72V and CL = 100µF, RD = 1MΩ, Equation 9 gives RS = 45mΩ; use RS = 40mΩ for more margin. Equation 14 gives CT = 619nF. To account for errors in RS, CT, TIMER current (200µA), TIMER threshold (4V), RD, DRAIN current multiplier and DRAIN voltage clamp (VDRNCL), the calculated value should be multiplied by 1.5, giving the nearest standard value of CT = 1µF. If a short-circuit occurs, a current of up to 66mV/45mΩ = 1.65A will flow in the MOSFET for 9.1ms as dictated by CT = 1µF in Equation 4. The MOSFET must be selected based on this criterion. The IRF530S can handle 100V and 2A for 22.5ms and is safe to use in this application. Computing the maximum soft-start capacitor value during soft-start to a load short is complicated by the nonlinear MOSFET’s SOA characteristics and the RSSCSS response. An overconservative but simple approach begins with the maximum circuit breaker current, given by: ICB(MAX) = VCB(MAX) RS (15) From the SOA curves of a prospective MOSFET, determine the time allowed, tSOA(MAX). CSS is given by: CSS = tSOA(MAX) 2.48 • RSS (16) In the above example, 55mV/40mΩ gives 1.375A. tSOA for the IRF530S is 47.6ms. From Equation 16, CSS = 384nF. 4253a-adjf LTC4253A-ADJ U W U U APPLICATIO S I FOR ATIO Actual board evaluation showed that CSS = 100nF was appropriate. The ratio (RSS • CSS) to tCL(CHARGE) is a good gauge as large ratios may result in the time-out period expiring prematurely. This gauge is determined empirically with board level evaluation. The analog current limit loop cannot control this current flow and therefore the loop undershoots. This effect cannot be eliminated by frequency compensation. A zener diode is required to clamp the input supply voltage and prevent MOSFET avalanche. To summarize the design flow, consider the application shown in Figure 1. It was designed for 80W and CL = 100µF. Calculate maximum load current: 80W/43V = 1.86A; allowing for 83% converter efficiency, IIN(MAX) = 2.2A. Calculate RS: from Equation 9 RS = 20mΩ. Calculate I SHORT-CIRCUIT(MAX) : from Equation 11 ISHORTCIRCUIT(MAX) = 3.3A. COMPENSATION CAPACITOR CC (nF) 50 SUMMARY OF DESIGN FLOW NTY100N10 45 40 35 30 25 IRF3710 20 IRF540S 15 10 5 IRF740 IRF530S 0 0 2000 Select a MOSFET that can handle 3.3A at 71V: IRF530S. Calculate CT: from Equation 14 CT = 383nF. Select CT = 680nF, which gives the circuit breaker time-out period tMAX = 5.9ms. Consult MOSFET SOA curves: the IRF530S can handle 3.3A at 100V for 8.3ms, so it is safe to use in this application. Calculate CSS: using Equations 15 and 16 select CSS = 33nF. FREQUENCY COMPENSATION The LTC4253A-ADJ typical frequency compensation network for the analog current limit loop is a series RC (10Ω) and CC connected from GATE to VEE. Figure 6 depicts the relationship between the compensation capacitor CC and the MOSFET’s CISS. The line in Figure 6 is used to select a starting value for CC based upon the MOSFET’s CISS specification. Optimized values for CC are shown for several popular MOSFETs. Differences in the optimized value of CC versus the starting value are small. Nevertheless, compensation values should be verified by board level short-circuit testing. 6000 4000 MOSFET CISS (pF) 8000 4253A F06 Figure 6. Recommended Compensation Capacitor CC vs MOSFET CISS SENSE RESISTOR CONSIDERATIONS For proper circuit breaker operation, Kelvin-sense PCB connections between the sense resistor and the LTC4253AADJ’s VEE and SENSE pins are strongly recommended. The drawing in Figure 7 illustrates the correct way of making connections between the LTC4253A-ADJ and the sense resistor. PCB layout should be balanced and symmetrical to minimize wiring errors. In addition, the PCB layout for the sense resistor should include good thermal management techniques for optimal sense resistor power dissipation. CURRENT FLOW FROM LOAD CURRENT FLOW TO –48V BACKPLANE SENSE RESISTOR TRACK WIDTH W: 0.03" PER AMP ON 1 OZ COPPER W 4253A F07 As seen in Figure 5, at the onset of a short-circuit event, the input supply voltage can ring dramatically due to series inductance. If this voltage avalanches the MOSFET, current continues to flow through the MOSFET to the output. TO SENSE TO VEE Figure 7. Making PCB Connections to the Sense Resistor 4253a-adjf 21 LTC4253A-ADJ U W U U APPLICATIO S I FOR ATIO TIMING WAVEFORMS time point 1, the supply ramps up, together with UV/OV, VOUT and DRAIN. VIN and the PWRGD signals follow at a slower rate as set by the VIN bypass capacitor. At time point 2, VIN exceeds VLKO and the internal logic checks for UV > VUVHI, OVL < VOVLO, RESET < 0.8V, GATE < VGATEL, SENSE < VCB, SS < 20 • VOS, and TIMER < VTMRL. When System Power-Up Figure 8 details the timing waveforms for a typical powerup sequence in the case where a board is already installed in the backplane and system power is applied abruptly. At VIN CLEARS VLKO, CHECK UV > VUVHI, OVL < VOVLO, RESET < 0.8V, GATE < VGATEL, SENSE < VCB, SS < 20 • VOS AND TIMER < VTMRL TIMER CLEARS VTMRL, CHECK GATE < VGATEL, SENSE < VCB AND SS < 20 • VOS 1 2 3 4 56 C 7 89 A B D E GND – VEE OR (–48RTN) – (–48V) UVL UV VUVHI VOVLO OVL OV VIN VLKO VTMRH 200µA + 8 • IDRN 5µA TIMER 5µA VTMRL 50µA GATE SS VIN – VGATEH 50µA VGATEL 5µA 20 • (VACL + VOS) 20 • (VCB + VOS) 20 • VOS VACL SENSE VCB VOUT VDRNCL DRAIN VDRNL 50µA PWRGD1 PWRGD2 PWRGD3 VSQTMRH 5µA SQTIMER 5µA VSQTMRL VIH EN2 VIH EN3 INITIAL TIMING GATE START-UP 4253A F08 Figure 8. System Power-Up Timing (All Waveforms are Referenced to VEE) 22 4253a-adjf LTC4253A-ADJ U W U U APPLICATIO S I FOR ATIO all conditions are met, initial timing starts and the TIMER capacitor is charged by a 5µA current source pull-up. At time point 3, TIMER reaches the VTMRH threshold and the initial timing cycle terminates. The TIMER capacitor is quickly discharged. At time point 4, the VTMRL threshold is reached and the conditions of GATE < VGATEL, SENSE < VCB and SS < 20 • VOS must be satisfied before the GATE startup cycle begins. SS ramps up as dictated by RSS • CSS (as in Equation 8); GATE is held low by the analog current limit (ACL) amplifier until SS crosses 20 • VOS. Upon releasing GATE, 50µA sources into the external MOSFET gate and compensation network. When the GATE voltage reaches the MOSFET’s threshold, current flows into the load capacitor at time point 5. At time point 6, load current reaches SS control level and the analog current limit loop activates. Between time points 6 and 8, the GATE voltage is servoed, the SENSE voltage is regulated at VACL(t) (Equation 7) and soft-start limits the slew rate of the load current. If the SENSE voltage (VSENSE – VEE) reaches the VCB threshold at time point 7, circuit breaker TIMER activates. The TIMER capacitor, CT is charged by a (200µA + 8 • IDRN) current pull-up. As the load capacitor nears full charge, load current begins to decline. At time point 8, the load current falls and the SENSE voltage drops below VACL(t). The analog current limit loop shuts off and the GATE pin ramps further. At time point 9, the SENSE voltage drops below VCB, the fault TIMER ends, followed by a 5µA discharge cycle (cool-off). The duration between time points 7 and 9 must be shorter than one circuit breaker delay to avoid fault time-out during GATE rampup. At time point B, GATE reaches its maximum voltage as determined by VIN. At time point A, GATE ramps past VGATEH and SQTIMER starts its ramp-up to 4V. PWRGD1 pulls low at time point C after one tSQT from time point A, setting off the second SQTIMER ramp up. Having satisfied the requirement that PWRGD1 is low for more than one tSQT, PWRGD2 pulls low after EN2 pulls high above the VIH threshold at time point D. This sets off the third SQTIMER ramp-up. Having satisfied the requirement that PWRGD2 is low for more than one tSQT, PWRGD3 pulls low after EN3 pulls high at time point E. Live Insertion with Short Pin Control of UV/OV In the example shown in Figure 9, power is delivered through long connector pins whereas the UV/OV divider makes contact through a short pin. This ensures the power connections are firmly established before the LTC4253A-ADJ is activated. At time point 1, the power pins make contact and VIN ramps through VLKO. At time point 2, the UV/OV divider makes contact and UV > VUVHI. In addition, the internal logic checks for OV < VOVHI, RESET < 0.8V, GATE < VGATEL, SENSE < VCB, SS < 20 • VOS and TIMER < VTMRL. When all conditions are met, initial timing starts and the TIMER capacitor is charged by a 5µA current source pullup. At time point 3, TIMER reaches the VTMRH threshold and the initial timing cycle terminates. The TIMER capacitor is quickly discharged. At time point 4, the VTMRL threshold is reached and the conditions of GATE < V GATEL, SENSE < VCB and SS < 20 • VOS must be satisfied before the GATE start-up cycle begins. SS ramps up as dictated by RSS • CSS; GATE is held low by the analog current limit amplifier until SS crosses 20 • VOS. Upon releasing GATE, 50µA sources into the external MOSFET gate and compensation network. When the GATE voltage reaches the MOSFET’s threshold, current begins flowing into the load capacitor at time point 5. At time point 6, load current reaches SS control level and the analog current limit loop activates. Between time points 6 and 8, the GATE voltage is servoed and the SENSE voltage is regulated at VACL(t) and soft-start limits the slew rate of the load current. If the SENSE voltage (VSENSE – VEE) reaches the VCB threshold at time point 7, the circuit breaker TIMER activates. The TIMER capacitor, CT is charged by a (200µA + 8 • IDRN) current pull-up. As the load capacitor nears full charge, load current begins to decline. At point 8, the load current falls and the SENSE voltage drops below VACL(t). The analog current limit loop shuts off and the GATE pin ramps further. At time point 9, the SENSE voltage drops below VCB and the fault TIMER ends, followed by a 5µA discharge current source (cool-off). When GATE ramps past VGATEH threshold at time point A, SQTIMER starts its ramp-up. PWRGD1 pulls low at time point C after one tSQT from time 4253a-adjf 23 LTC4253A-ADJ U U W U APPLICATIO S I FOR ATIO point A, setting off the second SQTIMER ramp-up. PWRGD2 pulls low at time point D when EN2 is high and PWRGD1 is low for more than one tSQT. PWRGD3 pulls low at time point E when EN2 and EN3 is high and PWRGD2 is low for more than one tSQT. At time point B, GATE reaches its maximum voltage as determined by VIN. Undervoltage Timing In Figure 10 when the UVL pin drops below VUVLO (time point 1), the LTC4253A-ADJ shuts down with TIMER, SS and GATE pulled low. If current has been flowing, the SENSE pin voltage decreases to zero as GATE collapses. When UV recovers and clears VUVHI (time point 2), an initial time cycle begins followed by a start-up cycle. UV CLEARS VUVHI, CHECK OV < VOVHI, RESET < 0.8V, GATE < VGATEL, SENSE < VCB, SS < 20 • VOS AND TIMER < VTMRL TIMER CLEARS VTMRL, CHECK GATE < VGATEL, SENSE < VCB AND SS < 20 • VOS 1 2 3 456 7 89 A B C D E GND – VEE OR (–48RTN) – (–48V) UVL UV VUVHI VOVHI OVL OV VIN VLKO VTMRH 200µA + 8 • IDRN 5µA TIMER 5µA VTMRL 50µA GATE SS 50µA VGATEL 5µA VIN – VGATEH 20 • (VACL + VOS) 20 • (VCB + VOS) 20 • VOS VACL VCB SENSE VOUT VDRNCL DRAIN VDRNL 50µA PWRGD1 PWRGD2 PWRGD3 VSQTMRH 5µA SQTIMER 5µA VSQTMRL EN2 EN3 INITIAL TIMING GATE START-UP 4253A F09 Figure 9. Power-Up Timing with a Short Pin (All Waveforms are Referenced to VEE) 24 4253a-adjf LTC4253A-ADJ U W U U APPLICATIO S I FOR ATIO UVL DROPS BELOW VUVLO. GATE, SS AND TIMER ARE PULLED DOWN, PWRGD RELEASES UV CLEARS VUVHI, CHECK OV CONDITION, RESET < 0.8V, GATE < VGATEL, SENSE < VCB, SS < 20 • VOS AND TIMER < VTMRL TIMER CLEARS VTMRL, CHECK GATE < VGATEL, SENSE < VCB AND SS < 20 • VOS 1 2 3 4 56 7 89 A B C D E UVL UV VUVLO VUVHI VTMRH 5µA TIMER 200µA + 8 • IDRN 5µA VTMRL 5µA 50µA GATE VIN – VGATEH 50µA VGATEL 20 • (VACL + VOS) 20 • (VCB + VOS) 20 • VOS SS VACL SENSE VCB VDRNCL DRAIN VDRNL 50µA PWRGD1 PWRGD2 PWRGD3 VSQTMRH 5µA SQTIMER 5µA VSQTMRL EN2 EN3 INITIAL TIMING GATE START-UP 4253 F10 Figure 10. Undervoltage Timing (All Waveforms are Referenced to VEE) VIN Undervoltage Lockout Timing Overvoltage Timing VIN undervoltage lockout comparator, UVLO has a similar timing behavior as the UV pin timing except it looks at VIN < (VLKO – VLKH) to shut down and VIN > VLKO to start. In an undervoltage lockout condition, both UV and OV comparators are held off. When VIN exits undervotlage lockout, the UV and OV comparators are enabled. During normal operation, if the OV pin exceeds VOVHI as shown at time point 1 of Figure 11, the TIMER and PWRGD status are unaffected; SS and GATE pull down; load disconnects. At time point 2, OVL recovers and drops below the VOVLO threshold; GATE start-up begins. If the overvoltage glitch is long enough to deplete the load capacitor, time points 4 through 7 may occur. 4253a-adjf 25 LTC4253A-ADJ U U W U APPLICATIO S I FOR ATIO OV OVERSHOOTS VOVHI. GATE AND SS ARE PULLED DOWN, PWRGD SIGNALS AND TIMER ARE UNAFFECTED OVL DROPS BELOW VOVLO, CHECK GATE < VGATEL, SENSE < VCB AND SS < 20 • VOS 1 2 34 VOVHI 5 67 8 9 VOVLO OVL OV VTMRH 200µA + 8 • IDRN TIMER 5µA 5µA 50µA GATE VGATEL VIN – VGATEH 50µA 20 • (VACL + VOS) SS 20 • (VCB + VOS) 20 • VOS VACL VCB SENSE 4253A F11 GATE START-UP Figure 11. Overvoltage Timing (All Waveforms are Referenced to VEE) Circuit Breaker Timing In Figure 12a, the TIMER capacitor charges at 200µA if the SENSE pin exceeds VCB but VDRN is less than 5V. If the SENSE pin returns below VCB before TIMER reaches the VTMRH threshold, TIMER is discharged by 5µA. In Figure 12b, when TIMER exceeds VTMRH, GATE pulls down immediately and the chip shuts down. In Figure 12c, multiple momentary faults cause the TIMER capacitor to integrate and reach VTMRH followed by GATE pull down and the chip shuts down. During chip shutdown, LTC4253A-ADJ latches TIMER high with a 5µA pull-up current source. Resetting a Fault Latch A latched circuit breaker fault of the LTC4253A-ADJ has the benefit of a long cooling time. The latched fault can be reset by pulsing the RESET pin high for >20µs to overcome the internal glitch filter as shown in Figure 13b. After the RESET pulse, SS and GATE ramp up without an initial timing cycle provided the interlock conditions are satisfied. Alternative methods of reset include using an external switch to pulse the UVL/UV pin below VUVLO or the VIN pin below (VLKO – VLKH). Pulling the TIMER pin below VTMRL and the SS pin to 0V then simultaneously releasing them also achieves a reset. An initial timing cycle is generated for reset by pulsing the UVL/UV pin or VIN pin, while no initial timing cycle is generated for reset by pulsing of the TIMER and SS pins. Using Reset as an ON/OFF Switch The asynchronous RESET pin can be used as an on/off function to cut off supply to the external power modules or loads controlled by the chip. Pulling RESET high will pull GATE, SS, TIMER and SQTIMER low and the PWRGD signal high. The supply is fully cut off if the RESET pulse is maintained wide enough to overcome the internal 20µs glitch filter. As long as RESET is high, GATE, SS, TIMER and SQTIMER are strapped to VEE and the supply is cut off. When RESET is released, the chip waits for the interlock conditions before recovering as described in the Operation, Interlock Conditions section and Figure 13c. 4253a-adjf 26 LTC4253A-ADJ U W U U APPLICATIO S I FOR ATIO CB TIMES-OUT 1 2 VTMRH 200µA + 8 • IDRN TIMER 5µA 1 VTMRH 200µA + 8 • IDRN TIMER CB TIMES-OUT 2 1 2 3 VTMRH 200µA + 8 • IDRN TIMER 5µA GATE GATE GATE SS SS SS SENSE VACL VACL VCB VCB SENSE VACL VCB SENSE VOUT VOUT DRAIN DRAIN DRAIN PWRGD1 PWRGD1 PWRGD1 VOUT VDRNCL CB FAULT VDRNCL CB FAULT (12a) Momentary Circuit Breaker Fault 4 (12b) Circuit Breaker Time-Out CB FAULT CB FAULT 4253A F12 (12c) Multiple Circuit Breaker Fault Figure 12. Circuit Breaker Timing Behavior (All Waveforms are Referenced to VEE) Analog Current Limit and Fast Current Limit In Figure 14a, when SENSE exceeds VACL, GATE is regulated by the analog current limit amplifier loop. When SENSE drops below VACL, GATE is allowed to pull up. In Figure 14b, when a severe fault occurs, SENSE exceeds VFCL and GATE immediately pulls down until the analog current amplifier establishes control. If the severe fault causes VOUT to exceed VDRNCL, the DRAIN pin is clamped at VDRNCL. IDRN flows into the DRAIN pin and is multiplied by 8. This extra current is added to the TIMER pull-up current of 200µA. This accelerated TIMER current of (200µA + 8 • IDRN) produces a shorter circuit breaker fault delay. Careful selection of CT, RD and MOSFET helps prevent SOA damage in a low impedance fault condition. Soft-Start If SEL is floated high and the SS pin is not connected, this pin defaults to a linear voltage ramp, from 0V to 1.4V in about 200µs at GATE start-up, as shown in Figure 15a. If a soft-start capacitor, CSS, is connected to this SS pin, the soft-start response is modified from a linear ramp to an RC response (Equation 8), as shown in Figure 15b. This feature allows load current to slowly ramp-up at GATE start-up. Soft-start is initiated at time point 3 by a TIMER transition from VTMRH to VTMRL (time points 1 and 2), by the OVL pin falling below the VOVLO threshold after an OV condition, or by the RESET pin falling < 0.8V after a Reset condition. When the SS pin is below 0.2V, the analog current limit amplifier keeps GATE low. Above 0.2V, GATE is released and 50µA ramps up the compensation network and GATE capacitance at time point 4. Meanwhile, the SS pin voltage continues to ramp up. When GATE reaches the MOSFET’s threshold, the MOSFET begins to conduct. Due to the MOSFET’s high gm, the MOSFET current quickly reaches the soft-start control value of VACL(t) (Equation 7). At time point 6, the GATE voltage is controlled by the current limit amplifier. The soft-start control voltage reaches the circuit breaker voltage, VCB at time point 7 and the circuit breaker TIMER activates. As the load capacitor nears full charge, load current begins 4253a-adjf 27 RESET UV UVL VIN PWRGD1 DRAIN SENSE SS GATE TIMER 5µA SS GATE TIMER 1 VGATEL 20µs VTMRL VTMRH VUVHI VDRNL tSQT VDRNCL VIL tSQT (13b) Reset of LTC4253-ADJ’s Latched Fault RESET PULSE WIDTH MUST BE >20µs TO OVERCOME INTERNAL GLITCH FILTER VIH VUVHI VLKO 50µA VDRNCL VDRNL 5µA RESET UVL UV VIN PWRGD1 DRAIN SENSE SS GATE TIMER Figure 13. Reset Functions (All Waveforms are Referenced to VEE) RESET UVL UV VIN PWRGD1 DRAIN VCB VCB SENSE 5µA VIN – VGATEH VACL 20 • VOS 50µA 67 8 9 VACL (13a) Reset Forcing Start-Up Without Initial TIMER Cycle VIL VLKO 50µA 20 • VOS 5 200µA + 8 • IDRN 2 34 50µA 20 • (VCB + VOS) VIN – VGATEH 5µA 5µA 20 • (VACL + VOS) 50µA 56 7 8 20 • (VCB + VOS) 50µA 200µA + 8 • IDRN 4 20 • (VACL + VOS) VGATEL VTMRL 1 23 RESET < VIL, CHECK UVLO, UV, OV CONDITION, GATE < VGATEL, SENSE < VCB, SS < 20 • VOS AND TIMER < VTMRL 20 • (VCB + VOS) 50µA 20µs VUVHI VLKO VIH 50µA 20 • VOS 5 VDRNL tSQT VDRNCL VCB VACL VIN – VGATEH 5µA (13c) Reset as an ON/OFF Switch VIL 67 8 9 50µA 200µA + 8 • IDRN 20 • (VACL + VOS) VGATEL VTMRL 2 34 RESET PULSE WIDTH MUST BE >20µs TO OVERCOME INTERNAL GLITCH FILTER 1 4253A F13 5µA RESET < VIL, CHECK UVLO, UV, OV CONDITION, GATE < VGATEL, SENSE < VCB, SS < 20 • VOS AND TIMER < VTMRL U U 28 W LATCHED TIMER RESET BY RESET PULLING HIGH APPLICATIO S I FOR ATIO U RESET < VIL, CHECK UVLO, UV, OV CONDITION, GATE < VGATEL, SENSE < VCB, SS < 20 • VOS AND TIMER < VTMRL LTC4253A-ADJ 4253a-adjf LTC4253A-ADJ U U W U APPLICATIO S I FOR ATIO CB TIMES-OUT 12 34 1 VTMRH 200µA + 8 • IDRN TIMER 2 VTMRH 200µA + 8 • IDRN TIMER 5µA GATE GATE SS VACL SENSE VFCL SENSE VCB VOUT VOUT DRAIN DRAIN PWRGD1 PWRGD1 VACL VCB VDRNCL 4253A F14 (14b) Fast Current Limit Fault (14a) Analog Current Limit Fault Figure 14. Current Limit Behavior (All Waveforms are Referenced to VEE) END OF INITIAL TIMING CYCLE 12 3 4 5 6 7 7a END OF INITIAL TIMING CYCLE 8 9 10 11 12 3 4 56 VTMRH 7 8 9 5µA 5µA 7 8 9 GATE 50µA 5µA GATE VIN – VGATEH VGS(th) 50µA 20 • (VACL + VOS) SS 20 • (VCB + VOS) 20 • VOS VACL SS VCB VDRNCL VDRNL 20 • (VCB + VOS) 20 • VOS VACL SENSE 50µA 20 • (VACL + VOS) 20 • (VCB + VOS) 20 • VOS VCB 11 50µA VIN – VGATEH VGS(th) 10 200µA + 8 • IDRN 50µA VIN – VGATEH 20 • (VACL + VOS) DRAIN TIMER VTMRL 50µA SENSE 12 3 4 56 VTMRL GATE SS 11 VTMRH 200µA + 8 • IDRN TIMER VTMRL VGS(th) 10 VTMRH 200µA + 8 • IDRN TIMER END OF INITIAL TIMING CYCLE VACL SENSE VDRNCL DRAIN VDRNL VCB VDRNCL DRAIN VDRNL 4253A F15 (15a) Without External CSS (15b) With External CSS (15c) With SEL = Low and External CSS Figure 15. Soft-Start Timing (All Waveforms are Referenced to VEE) to decline below VACL(t). The current limit loop shuts off and GATE releases at time point 8. At time point 9, SENSE voltage falls below VCB and TIMER deactivates. A third Soft-Start mode is shown in Figure 15c. The SEL pin is tied low and a soft-start capacitor, CSS, is connected to the SS pin. The behavior is similar to Figure 15b until time point 4 when GATE is released and starts to ramp up. Instead of continuing its ramp-up as in mode two, the SS pin voltage is servoed at a voltage that is just above 0.2V (20 • VOS) to keep the current limit amplifier off and the GATE ramping up freely. At time point 5, GATE ramps past the external MOSFET’s threshold and inrush current starts to flow. At time point 6, VSENSE goes above VACL (t) and the servo on SS is released while the GATE voltage is controlled by the current limit amplifier with VACL (t) ramping up from near zero. The result is a current profile (as 4253a-adjf 29 LTC4253A-ADJ U U W U APPLICATIO S I FOR ATIO reflected in VSENSE) that ramps up smoothly from near zero. VSENSE does not show a large kink as in Figure 15b when VACL (t) already has a substantial offset from zero at time point 6. SEL tied low chooses this SS servo mode during soft-start while SEL set high allows the SS pin to do an open-loop ramp-up as in Figures 15a and 15b. The stability of the SS servo loop requires a CSS > 5nF. R5 are selected by: Large values of CSS can cause premature circuit breaker time-out as VACL(t) may marginally exceed the VCB potential during the circuit breaker delay. The load capacitor is unable to achieve full charge in one GATE start-up cycle. A more serious side effect of a large CSS value is that SOA duration may be exceeded during soft-start into a low impedance load. A soft-start voltage below VCB will not activate the circuit breaker TIMER. 2 VSUPPLY(MIN) + VSUPPLY(MAX) ) ( POWER(MAX) = R5 VCB = R4 VSUPPLY(MAX) (17) If R5 is 22Ω, then R4 is 31.6k. The peak circuit breaker power limit is: 4 • VSUPPLY(MIN) • VSUPPLY(MAX) (18) • POWER AT VSUPPLY(MIN) = 1.064 • POWER AT VSUPPLY(MIN) when VSUPPLY = 0.5 • (VSUPPLY(MIN) + VSUPPLY(MAX)) = 57V Power Limit Circuit Breaker The peak power at the fault current limit occurs at the supply overvoltage threshold. The fault current limited power is: Figure 16 shows the LTC4253A-ADJ in a power limit circuit breaking application. The SENSE pin is modulated by board voltage VSUPPLY. The zener voltage, VZ of D1, is set to be the same as the lowest operating voltage, VSUPPLY(MIN) = 43V. If the goal is to have the high supply operating voltage, VSUPPLY(MAX) = 71V give the same power as available at VSUPPLY(MIN), then resistors R4 and POWER(FAULT) = ( VSUPPLY ) • ⎡V ⎢ ⎣ RS ACL − ( VSUPPLY − VZ ) • R5 ⎤ R4 ⎥⎦ (19) – 48V RTN (LONG PIN) RIN 10k 20k(1/4W)/2 RESET (LONG PIN) 255k 1% RESET + C3 0.1µF VIN1 R6 2.2k R7 2.2k POWER MODULE 1 R8 2.2k POWER MODULE 2 EN VIN LTC4253A-ADJ EN † UVL C1 10nF † † PWRGD1 PWRGD2 UV CSS 33nF PWRGD3 EN3 OV EN2 SS DRAIN SQTIMER CSQ 0.1µF LOAD 3 EN R3 OVL – 48V (LONG PIN) C2 100µF Q2 FZT857 D1 BZV85C43 2k 1% R1 20k 1% R9 22k CIN 1µF – 48V RTN (SHORT PIN) R2 2.05k 1% R4 31.6k TIMER SEL CT 0.68µF EN2 RD 1M VIN1 Q1 IRF530S GATE SENSE VEE POWER MODULE 2 OUTPUT EN3 R5 22Ω CC 10nF RC 10Ω RS 0.02Ω VIN1 POWER MODULE 1 OUTPUT † 4253A F16 † †MOC207 Figure 16. Power Limit Circuit Breaker Application 4253a-adjf 30 LTC4253A-ADJ U PACKAGE DESCRIPTIO GN Package 20-Lead Plastic SSOP (Narrow .150 Inch) (Reference LTC DWG # 05-08-1641) .337 – .344* (8.560 – 8.738) .045 ±.005 20 19 18 17 16 15 14 13 12 .254 MIN .150 – .165 .0165 ± .0015 11 .229 – .244 (5.817 – 6.198) .058 (1.473) REF .150 – .157** (3.810 – 3.988) .0250 BSC 1 RECOMMENDED SOLDER PAD LAYOUT .015 ± .004 × 45° (0.38 ± 0.10) .0075 – .0098 (0.19 – 0.25) 2 3 4 5 6 7 8 9 10 .0532 – .0688 (1.35 – 1.75) .004 – .0098 (0.102 – 0.249) 0° – 8° TYP .016 – .050 (0.406 – 1.270) .0250 (0.635) BSC .008 – .012 (0.203 – 0.305) TYP NOTE: 1. CONTROLLING DIMENSION: INCHES INCHES 2. DIMENSIONS ARE IN (MILLIMETERS) GN20 (SSOP) 0204 3. DRAWING NOT TO SCALE *DIMENSION DOES NOT INCLUDE MOLD FLASH. MOLD FLASH SHALL NOT EXCEED 0.006" (0.152mm) PER SIDE **DIMENSION DOES NOT INCLUDE INTERLEAD FLASH. INTERLEAD FLASH SHALL NOT EXCEED 0.010" (0.254mm) PER SIDE UF Package 20-Lead Plastic QFN (4mm × 4mm) (Reference LTC DWG # 05-08-1710) BOTTOM VIEW—EXPOSED PAD 4.00 ± 0.10 (4 SIDES) 0.70 ±0.05 4.50 ± 0.05 0.75 ± 0.05 R = 0.115 TYP PIN 1 NOTCH R = 0.30 TYP 19 20 0.38 ± 0.10 PIN 1 TOP MARK (NOTE 6) 1 3.10 ± 0.05 2 2.45 ± 0.05 (4 SIDES) 2.45 ± 0.10 (4-SIDES) PACKAGE OUTLINE 0.25 ±0.05 0.50 BSC (UF20) QFN 10-04 0.200 REF 0.00 – 0.05 0.25 ± 0.05 0.50 BSC RECOMMENDED SOLDER PAD PITCH AND DIMENSIONS NOTE: 1. DRAWING IS PROPOSED TO BE MADE A JEDEC PACKAGE OUTLINE MO-220 VARIATION (WGGD-1)—TO BE APPROVED 2. DRAWING NOT TO SCALE 3. ALL DIMENSIONS ARE IN MILLIMETERS 4. DIMENSIONS OF EXPOSED PAD ON BOTTOM OF PACKAGE DO NOT INCLUDE MOLD FLASH. MOLD FLASH, IF PRESENT, SHALL NOT EXCEED 0.15mm ON ANY SIDE 5. EXPOSED PAD SHALL BE SOLDER PLATED 6. SHADED AREA IS ONLY A REFERENCE FOR PIN 1 LOCATION ON THE TOP AND BOTTOM OF PACKAGE 4253a-adjf Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no representation that the interconnection of its circuits as described herein will not infringe on existing patent rights. 31 LTC4253A-ADJ U U W U APPLICATIO S I FOR ATIO Circuit Breaker with Foldback Current Limit SENSE and VEE pins to about 60mV. The short-circuit current through RS reduces as the VOUT voltage increases during an output short-circuit condition. Without foldback current limiting resistor R5, the current is limited to 3A during analog current limit. With R5, the short-circuit current is limited to 0.5A when VOUT is shorted to 71V. Figure 17 shows the LTC4253A-ADJ in a foldback current limit application. When VOUT is shorted to the – 48V RTN supply, current flows through resistors R4 and R5. This results in a voltage drop across R5 and a corresponding reduction in voltage drop across the sense resistor, RS, as the ACL amplifier servos the sense voltage between the – 48V RTN (LONG PIN) + RIN 10k 20k(1/4W)/2 – 48V RTN (SHORT PIN) VIN CIN 1µF 2k 1% 255k 1% R3 UV OVL PWRGD2 OV PWRGD3 R11 47k POWER MODULE 2 POWER MODULE 4 R10 3k † RD 3.3M 4253 F17 VOUT DRAIN TIMER VEE POWER MODULE 3 EN † R4 38.3k † R5 22Ω FMMT493 Q1 IRF530S GATE SENSE SEL CT 1µF – 48V (LONG PIN) EN † SS SQTIMER CSQ 0.1µF C3 0.1µF R8 100k POWER MODULE 1 EN PWRGD1 RESET C1 10nF CSS 33nF R7 100k R9 100k EN VIN EN2 EN3 LTC4253A-ADJ UVL R2 2.05k 1% RESET (LONG PIN) R1 20k 1% R6 100k C2 100µF RC 10Ω RS 0.02Ω CC 10nF Figure 17. –48V/2.5A Application with Foldback Current Limiting and Transistor Enabled Sequencing Without Feedback RELATED PARTS PART NUMBER DESCRIPTION COMMENTS LT1640AH/LT1640AL Negative High Voltage Hot Swap Controllers in SO-8 Negative High Voltage Supplies from -10V to -80V LT1641-1/LT1641-2 Positive High Voltage Hot Swap Controllers in SO-8 Supplies from 9V to 80V, Autoretry/Latched Off LTC1642 Fault Protected Hot Swap Controller 3V to 16.5V, Overvoltage Protection up to 33V LT4250 – 48V Hot Swap Controller Active Current Limiting, Supplies from – 20V to – 80V LTC4251/LTC4251-1 LTC4251-2 – 48V Hot Swap Controllers in SOT-23 Fast Active Current Limiting, Supplies from – 15V LTC4252-1/LTC4252-2 LTC4252A-1/LTC4252A-2 – 48V Hot Swap Controllers in MS8/MS10 Fast Active Current Limiting, Supplies from – 15V, Drain Accelerated Response, 1% Accurate UV/OV Thresholds LTC4260 Positive Voltage Hot Swap Controller with I2C Compatible Monitoring Onboard ADC for Current and Voltage Monitoring, 8.5V to 80V Operation 4253a-adjf 32 Linear Technology Corporation LT/TP 0805 500 • PRINTED IN USA 1630 McCarthy Blvd., Milpitas, CA 95035-7417 (408) 432-1900 ● FAX: (408) 434-0507 ● www.linear.com © LINEAR TECHNOLOGY CORPORATION 2005