JTL60 Series DC-DC Converter 60 Watts xxx Series • Single and Dual Outputs • Wide 4:1 Input Range • 2” x 1” Footprint • -40 °C to +85 °C Operation • Full Load at 50 °C Ambient • 1600 VDC Isolation • Output Trim ±10% • Remote On/Off • 3 Year Warranty Dimensions: JTL60: 2.0 x 1.0 x 0.45” (50.8 x 25.4 x 11.5 mm) Models & Ratings Input Voltage Output Voltage Input Current(1) Output Current No Load Full Load OVP setting Efficiency Max. capacitive load(2) Model Number(3) 5.0 V 12.0 A 25 mA 2705 mA 6.2 V 92% 30,000 µF JTL6024S05 12.0 V 5.0 A 25 mA 2705 mA 15.0 V 92% 5850 µF JTL6024S12 15.0 V 4.0 A 25 mA 2690 mA 20.0 V 93% 3900 µF JTL6024S15 ±12.0 V ±2.5 A 40 mA 2750 mA ±15.0 V 91% ±3900 µF JTL6024D12 ±15.0 V ±2.0 A 50 mA 2730 mA ±20.0 V 91% ±2400 µF JTL6024D15 5V 12.0 A 25 mA 1345 mA 6.2 V 93% 30,000 µF JTL6048S05 12 V 5.0 A 25 mA 1350 mA 15.0 V 92% 5850 µF JTL6048S12 15 V 4.0 A 25 mA 1345 mA 20.0 V 93% 3900 µF JTL6048S15 ±12 V ±2.5 A 40 mA 1375 mA ±15.0 V 91% ±3900 µF JTL6048D12 ±15 V ±2.0 A 50 mA 1375 mA ±20.0 V 91% ±2400 µF JTL6048D15 9-36 V 18-75 V Notes 1. Input currents measured at nominal input voltage. 2. Maximum capacitive load is per output. 3. Add suffix ‘-HK’ for optional heatsink Mechanical Details Optional Heatsink (-HK) 0.10 (2.54) 0.10 (2.54) 0.40 0.40 (10.16) (10.16) 5 4 0.45 (11.5) 0.10 (2.54) 6 Print Face 0.10 (2.59) 2.0 (50.8) Bottom View 0.10 (2.54) 1 0.10 (2.54) 2 Dia 0.04 (1.0) 2.0 (50.8) TOP 0.20 (5.08) Pin Connections Pin Single Dual 1 +Vin +Vin 2 -Vin -Vin 3 Remote On/Off Remote On/Off 4 +Vout +Vout 5 -Vout Common 6 Trim -Vout Notes 3 0.60 (15.24) 1 0.69 (17.6) 0.24 (6.0) 1.0 (25.4) Heat-sink Thermal Pad Converter www.xppower.com 1. All dimensions are in inches (mm) 2. Weight: 0.09 lbs (41.0 g) approx. 3. Pin diameter: 0.02±0.002 (0.5±0.05) 4. Pin pitch tolerance: ±0.014 (±0.35) 5. Case tolerance: ±0.02 (±0.5) JTL60 Series DC-DC Converter Input Characteristic Input Voltage Range Minimum Units 36 VDC 24 V nominal 18 75 VDC 48 V nominal 50 VDC for 100 ms 24 V models 100 VDC for 100 ms 48 V models Maximum Units Notes & Conditions 30 VDC See Models and Ratings table Input Reflected Ripple Current Typical Notes & Conditions Maximum 9 20 Input Surge mA pk-pk Through 11 µH inductor and 22 µF capacitor Output Characteristic Minimum Output Voltage 5.0 Output Trim ±10 Typical Initial Set Accuracy Minimum Load ±1 0 % See Application Note % At full load % No minimum load required From minimum to maximum input at full load Line Regulation ±0.5 % Load Regulation 0.5/1.0 `% From 0% to full load for single/dual output % On dual output models, when one output is at 100% load and other is varied from 25% load to full load Cross Regulation ±5 Start Up Time 60 Ripple & Noise Overload Protection 120 ms 100 mV pk-pk 140 % Short Circuit Protection Continuous hiccup mode, with auto recovery Maximum Capacitive Load See Models and Ratings table Temperature Coefficient 0.02 %/ ˚C Overvoltage Protection Remote On/Off Measured using 20 MHz bandwidth and 1.0 µF ceramic capacitor See Models and Ratings table Output is on if remote on/off (pin 3) is open or high (3-12 VDC) Output turns off if remote on/off (pin 3) is low (<1.2 VDC max) General Characteristic Minimum Efficiency Isolation: Input to Output Isolation: Input and output to Case Switching Frequency Isolation Resistance Typical Units % VDC 1600 VDC 225 kHz 2200 pF W/in3 Ω 109 Power Density 66 210 Weight Notes & Conditions See Models and Ratings table 1600 Isolation Capacitance Mean Time Between Failure Maximum 93 kHrs 0.1 (45.0) MIL-HDBK-217F, +25 °C GB lb (g) Environmental Characteristic Minimum Operating Temperature -40 Storage Temperature -55 Case Temperature Humidity Typical Maximum Units Notes & Conditions +85 °C See Derating Curve +125 °C +115 °C 95 %RH Cooling Non-condensing Natural convection www.xppower.com 2 JTL60 Series DC-DC Converter EMC: Emissions Phenomenon Standard Test Level Notes & Conditions Conducted EN55032 Class A See Application Note Radiated EN55032 Class A EMC: Immunity Phenomenon Standard Test Level Criteria ESD Immunity EN61000-4-2 ±6 kV/±8 kV A Notes & Conditions Contact Discharge/Air Discharge Radiated Immunity EN61000-4-3 20 Vrms A EFT/Burst EN61000-4-4 2 kV A External input filter required, see applications note Surge EN61000-4-5 2 kV A External input filter required, see applications note Conducted Immunity EN61000-4-6 10 V rms A Magnetic Fields EN61000-4-8 100 A/m A Mechanical Details 0.10 (2.54) 0.10 (2.54) 0.40 0.40 (10.16) (10.16) 5 4 Print Face 2.0 (50.8) Bottom View 0.10 (2.54) 1 2 0.69 (17.6) 6 0.10 (2.59) 0.10 (2.54) Optional Heatsink (-HK) 0.45 (11.5) 0.10 (2.54) Dia 0.04 (1.0) 2.0 (50.8) TOP 3 Pin 1 2 Pin Connections Single Dual +Vin +Vin -Vin -Vin 3 Remote On/Off Remote On/Off 4 5 6 +Vout -Vout Trim +Vout Common -Vout Notes 0.20 (5.08) 0.24 (6.0) 1. All dimensions are in inches (mm) 2. Weight: 0.1 lbs (45.0 g) approx. 3. Pin diameter: 0.04±0.002 (1.0±0.05) 4. Pin pitch tolerance: ±0.014 (±0.35) 5. Case tolerance: ±0.02 (±0.5) 1.0 (25.4) 0.60 (15.24) Heat-sink Thermal Pad Converter Derating Curve A B Output Power 100% Without Heat-sink 75% 50% With Heat-sink A = 45 °C for JTL6024S05 and 50 °C for other models B = 52 °C for JTL6024S05-HK and 57 °C for other models S.O.A. 25% 12.5% 80 85 -40 100 120 Ambient Temperature (°C) 3 www.xppower.com JTL60 Series DC-DC Converter Application Notes External Output Trimming Output can be externally trimmed by using the method as below, (single output models only) 6 6 3 3 Ru Trim Up JTL60 Bottom View 5 Trim Down JTL60 Bottom View 5 Rd 2 2 1 1 4 4 Trim Down Resistor Values (Rd) Models 1% 2% 3% 4% 5% 6% 7% Voutx0.99 Voutx0.98 Voutx0.97 Voutx0.96 Voutx0.95 Voutx0.94 Voutx0.93 5V 151.459 kΩ 133.906 kΩ 83.261 kΩ 59.010 kΩ 44.786 kΩ 35.435 kΩ 28.819 kΩ 12V 638.700 kΩ 309.724 kΩ 198.291 kΩ 142.236 kΩ 108.494 kΩ 85.954 kΩ 69.831 kΩ 15V 842.916 kΩ 431.715 kΩ 283.823 kΩ 207.666 kΩ 161.238 kΩ 129.974 kΩ 107.488 kΩ 8% 9% 10% Voutx0.92 Voutx0.91 Voutx0.90 23.892 kΩ 20.079 kΩ 17.042 kΩ 57.727 kΩ 48.305 kΩ 40.763 kΩ 90.539 kΩ 77.305 kΩ 66.685 kΩ Trim Down Resistor Values (Ru) Models 1% 2% 3% 4% 5% 6% 7% 8% 9% 10% Voutx1.01 Voutx1.02 Voutx1.03 Voutx1.04 Voutx1.05 Voutx1.06 Voutx1.07 Voutx1.08 Voutx1.09 Voutx1.10 5V 256.848 kΩ 37.895 kΩ 23.952 kΩ 16.708 kΩ 12.271 kΩ 9.273 kΩ 7.113 kΩ 5.482 kΩ 4.107 kΩ 3.183 kΩ 12V 215.446 kΩ 97.176 kΩ 58.401 kΩ 39.133 kΩ 27.610 kΩ 19.944 kΩ 14.476 kΩ 10.379 kΩ 7.195 kΩ 4.649 kΩ 15V 233.526 kΩ 99.391 kΩ 58.514 kΩ 38.725 kΩ 27.052 kΩ 19.352 kΩ 13.891 kΩ 9.817 kΩ 6.661 kΩ 4.144 kΩ EMI Filter Single Output Versions Dual Output Versions C3 C4 L1 +Vin C1 -Vin +Vin C2 +Vout +Vin JTL60 Load C +Vin L2 -Vin C3 C4 C1 +Vout Com JTL60 C2 Load -Vin -Vout -Vin C5 -Vout Single C1 L1/L2 C2 C3 C4 C5 24 V 1812, 4.7 µF, 50 V 12 µH 1812, 4.7 µF, 50 V 1206, 470 pF, 2 kV 1206, 1000 pF, 2 kV 1206, 1000 pF, 2 kV 48 V 1812, 5 µF, 100 V 12 µH 1812, 5 µF, 50 V 1206, 470 pF, 2 kV 1206, 1000 pF, 2 kV 1206, 1000 pF, 2 kV Dual C1 C2 C3 C4 24 V 1812, 4.7 µF, 50 V 1812, 7 µF, 50 V 1206, 2200 pF, 2 kV 1206, 1500 pF, 2 kV 48 V 1812, 5 µF, 100 V 1812, 5 µF, 50 V 1206, 2200 pF, 2 kV 1206, 1500 pF, 2 kV www.xppower.com 26 May 16