NEC EQ1-31000 Automotive relay Datasheet

DATA S H E E T
AUTOMOTIVE RELAYS
EQ1 SERIES
DESCRIPTION
The new NEC EQI Series automotive relays are designed for motor and lamp control applications that
require a high level of quality and performance. The EQ1 has a unique two-piece design for the magnetic circuit,
which result in small size, light weight, and high productivity.
FEATURES
™ PC board mounting
™ Same pin-layout as MR301
™ Approx. 70% Iess relay volume than MR301
™ Approx. 80% Iess relay space than MR301
™ Approx. 90% Iess relay height than MR301
™ Approx. 60% Iess relay weight than MR301
APPLICATIONS
™ Motor control
™ Heater control
™ Solenoid control
™ Lamp control
EQ1 SERIES
For Proper Use of Miniature Relays
DO NOT EXCEED MAXIMUM RATING
Do not use relay under excessive conditions such as over ambient temperature, over voltage and over
current. Incorrect use could result in abnormal heating and damage to the relay or other parts.
READ CAUTIONS IN THE SELECTION GUIDE.
Read the cautions described in NEC's "Miniature Relays" (ER0046EJ∗) before dose designing your
relay application.
The information in this document is subject to change without notice.
Document No. ER0394EJ1V0DS00
Date Published March 1999 M
Printed in Japan
©
1998
EQ1 SERIES
SCHEMATIC (BOTTOM VIEW)
<1 Form c>
<1 Form a>
DIMENSIONS mm (inch)
Vent Hole
PHILIPPINES
EQ1-31000S 8J1 102
Part Number
Date Code
21.3 ± 0.5
(0.838)
6.0
6.0
(0.165)
2.0
(0.079)
12.2
(0.48)
∗ 2-0.5 × 1.1
(0.02 × 0.043)
(0.24) (0.24)
1.5
(0.059)
∗ 4.2± 0.7
0.5
(0.02)
14.9± 0.5
(0.587)
14.5 ± 0.5
(0.57)
∗0.5 × 1.3
(0.02 × 0.051)
∗ After Soldering
∗2- φ 0.7
( φ 0.028)
PCB PAD LAYOUT mm (inch) (BOTTOM VIEW)
6.0
2
6.0
φ 1.6 +0.1
–0
( φ 0.063)
2.0
(0.079)
12.2
(0.48)
(0.24) (0.24)
2- φ 1.5 +0.1
–0
( φ 0.059)
2- φ 1.1+0.1
–0
( φ 0.044)
EQ1 SERIES
SPECIFICATION
(at 20°C)
For motor control
Items
EQ1-31000S
Contact Form
Contact Rating
For lamp and LCR circuit control
EQ1-11040S
EQ1-11111S
1 Form c
1 Form a
Max. Switching Voltage
16 Vdc
Max. Switching Current
35 A (at 16 Vdc)
Contact Resistance
EQ1-22111S
Typical 5 mΩ (measured at 1 A) Initial
Contact Material
Silver oxide complex alloy
Operate Time (Excluding Bounce)
Typical 3 ms (at Nominal Voltage)
Release Time (Excluding Bounce) ∗
Typical 4 ms (at Nominal Voltage)
Nominal Operate Power
640 mW
1000 mW
Insulation Resistance
800 mW
100 MΩ (at 500 Vdc)
Breakdown
Voltage
Between Open Contact
500 Vac min. (for 1 minute)
Between Coil and Contact
500 Vac min. (for 1 minute)
Shock
Resistance
Misoperation
Vibration
Resistance
Misoperation
98 m/s 2 (10 G)
980 m/s 2 (100 G)
Destructive Failure
10 to 300 Hz, 43 m/s 2 (4.4 G)
10 to 500 Hz, 43 m/s 2 (4.4 G) 200 hour
Destructive Failure
Ambient Temperature
–40 to +85°C (–40 to 185°F)
Coil Temperature Rise
60°C/W (108°F/W)
1 × 10 6 operations
Mechanical
100 × 10 3 operations
–
Lamp : 108 W Tungsten
–
100 × 10 operations
Lamp : 120 W Halogen
–
100 × 10 3 operations
LCR circuit : 70 A peak
–
100 × 10 3 operations
Motor : 25 A Iock
Life
Expectancy
Weight
3
Approx. 9 g (0.32 oz)
∗ with diode
COIL RATING
S SEALED TYPE
(at 20°C)
(Ω ±10%)
Must
Operate
Voltage
(Vdc)
Must
Release
Voltage
(Vdc)
225
6.5
0.9
144
6.5
0.6
EQ1-22111S
180
7.2
0.9
EQ1-11111S
144
6.5
0.6
Nominal
Voltage
Coil
Resistance
(Vdc)
(Ω ±10%)
Must
Operate
Voltage
(Vdc)
Must
Release
Voltage
(Vdc)
225
6.5
0.9
144
6.5
0.6
EQ1-22111
180
7.2
0.9
EQ1-11111
144
6.5
0.6
Items
Part Number
Applications
Motor
Control
General-Purpose
EQ1-31000S
For Jump Start
EQ1-11040S
Nominal
Voltage
Coil
Resistance
(Vdc)
12
Lamp and LCR circuit control
S UNSEALED TYPE
(at 20°C)
Items
Part Number
Applications
Motor
Control
General-Purpose
EQ1-31000
For Jump Start
EQ1-11040
12
Lamp and LCR circuit control
3
EQ1 SERIES
NUMBERING SYSTEM
E Q 1–3 1 0 0 0 S
Enclosure
Nil : Unsealed
S : Sealed
Specific Code
000 ~ 999
Must Operate Voltage
(at 20°C)
1 : 6.5 V
2 : 7.2 V
Coil Resistance (at 20°C)
1 : 144 Ω
2 : 180 Ω
3 : 225 Ω
TECHNICAL DATA
Coil Temperature Rise
250
Saturated Coil Temperature (°C)
200
30 A (125°C)
30 A (85°C)
150
0 A (125°C)
30 A (23°C)
100
0 A (85°C)
50
0 A (23°C)
0
0
0.5
1
Coi Wattage (W)
4
1.5
EQ1 SERIES
RELAY CHARACTERISTICS DISTRIBUTION (INITIAL)
• EQ1-31000S
• 200 pieces
Operale Voltage
Release Voltage
99.99
99.9
CDF (%)
99
95
90
80
70
50
30
20
10
5
1
0.1
0.01
0
2
4
6
8
10
Operate / Release Voltage (V)
Excluding contact bounce
Including contact bounce
99.99
Excluding contact bounce
Including contact bounce
99.99
99.9
99
99
95
90
80
70
95
90
80
70
CDF (%)
CDF (%)
99.9
50
30
20
10
5
1
50
30
20
10
5
1
0.1
0.1
0.01
0.01
0
2
4
6
8
10
with diode
0
5
Operate time (ms)
Coil resistance
99.99
99.9
99
99
95
90
80
70
95
90
80
70
CDF (%)
CDF (%)
99.9
15
Release time (ms)
Normally open
Normally close
99.99
10
50
30
20
10
5
1
50
30
20
10
5
1
0.1
0.1
0.01
0.01
0
2
4
6
Contact resistance (mΩ)
8
10
0
150
200
250
300
Coil resistance (Ω)
5
EQ1 SERIES
• EQ1-22111S
• 200 pieces
Operale Voltage
Release Voltage
99.99
99.9
99
99
95
90
80
70
95
90
80
70
CDF (%)
CDF (%)
99.9
Excluding contact bounce
Including contact bounce
99.99
50
30
20
10
5
50
30
20
10
5
1
1
0.1
0.1
0.01
0.01
0
2
4
6
8
10
0
2
4
Operate / Release Voltage (V)
Nurmally open
99.9
99
99
95
90
80
70
95
90
80
70
50
30
20
10
5
1
10
50
30
20
10
5
1
0.1
0.1
0.01
0.01
0
5
10
15
Contact resistance (mΩ)
6
8
99.99
99.9
CDF (%)
CDF (%)
99.99
6
Operate time (ms)
20
25
100
150
200
Coil resistance (Ω)
250
300
EQ1 SERIES
DURABILITY LIFE
Mechanical Life Test
• Ambient Temperature
: 23°C
• Frequency
: 12.5 Hz (50% duty)
• Contact Load
: No Load
• Number of Operations
: 10 × 10 6
• Samples
: EQ1-31000S 10 pieces
Release Voltage
60
40
40
20
20
Deviation (%)
Deviation (%)
Operate Voltage
60
0
–20
–40
–60
0
–20
–40
0
10
100
1000
–60
10000
0
10
3
Release Time
10
8
8
Time (ms)
Time (ms)
Operate Time
6
4
2
6
4
2
0
1
10
100
1000
0
10000
0
1
10
100
1000
Number of Operations (×10 3)
Number of Operations (×10 3)
Contact Resistance of
Normally Open Contact
Contact Resistance of
Normally Close Contact
10000
100
Resistance (mΩ)
100
Resistance (mΩ)
10000
Number of Operations (×10 )
10
10
1
1000
3
Number of Operations (×10 )
0
100
0
10
100
1000
3
Number of Operations (×10 )
10000
10
1
0
10
100
1000
10000
3
Number of Operations (×10 )
7
EQ1 SERIES
Electrical Life Test 1
• Ambient Temperature
: 23°C
• Frequency
: 0.2s ON, 9.8s OFF, 0.1 Hz
• Contact Load
: 14 Vdc, 25 A, Locked motor
• Number of Operations
: 200 × 10 3
• Samples
: EQ1-31000S 10 pieces
14 Vdc
14 Vdc
M
Release Voltage
60
40
40
Daviation (%)
Daviation (%)
Operate Voltage
60
20
0
–20
–40
–60
20
0
–20
–40
0
1
10
100
–60
1000
0
1
3
Release Time
10
8
8
Time (ms)
Time (ms)
Operate Time
6
4
2
6
4
2
0
1
10
100
0
1000
0
1
3
100
Number of Operations (×10 )
Number of Operations (×10 )
Contact Resistance of
Normally Open Contact
Contact Resistance of
Normally Close Contact
1000
100
Resistance (mΩ)
Resistance (mΩ)
10
3
100
10
0
1
10
100
Number of Operations (×10 3)
8
1000
Number of Operations (×10 )
10
0
100
3
Number of Operations (×10 )
0
10
1000
10
0
0
1
10
100
Number of Operations (×10 3)
1000
EQ1 SERIES
Electrical Life Test 2
• Ambient Temperature
: 23°C
• Frequency
: 1s ON, 29s OFF
• Contact Load
: 14 Vdc, 108 W, Tungsten Lamp
• Number of Operations
: 100 × 10 3
• Samples
: EQ1-22111S 10 pieces
14 Vdc
27W × 4
Release Voltage
60
40
40
Daviation (%)
Daviation (%)
Operate Voltage
60
20
0
–20
–40
–60
20
0
–20
–40
0
1
10
100
–60
1000
0
3
1
Release Time
10
8
8
Time (ms)
Time (ms)
Operate Time
6
4
2
6
4
2
0
1
10
100
0
1000
0
1
10
100
3
Number of Operations (×10 )
Number of Operations (×10 )
Contact Resistance of
Normally Open Contact
Contact Resistance of
Normally Close Contact
1000
3
100
Resistance (mΩ)
100
Resistance (mΩ)
1000
Number of Operations (×10 )
10
10
1
100
3
Number of Operations (×10 )
0
10
0
1
10
100
3
Number of Operations (×10 )
1000
10
1
0
1
10
100
1000
3
Number of Operations (×10 )
9
EQ1 SERIES
Electrical Life Test 3
• Ambient temperature
: 23°C
• Frequency
: 1s ON, 29s OFF
• Contact load
: 14 Vdc, 120 W, Halogen Lamp
• Number of operations
: 100 × 10 3
• Samples
: EQ1-22111S, 10 pieces
14 Vdc
60W × 2
Release Voltage
60
40
40
20
20
Daviation (%)
Daviation (%)
Operate Voltage
60
0
–20
–40
–60
0
–20
–40
0
1
10
100
–60
1000
0
3
1
10
100
1000
3
Number of Operations (×10 )
Number of Operations (×10 )
Operate Time
Contact Resistance of
Normally Open Contact
10
100
Resistance (mΩ)
Time (ms)
8
6
4
10
2
0
0
1
10
100
3
Number of Operations (×10 )
Operate time
10
1000
1
0
1
10
100
3
Number of Operations (×10 )
1000
EQ1 SERIES
Electrical Life Test 4
60µH
• Ambient temperature
: 23°C
• Frequency
: 20ms ON, 3.98s OFF
• Contact load
: 14 Vdc, LCR circuit
• Number of operations
: 100 × 10 3
• Samples
: EQ1-22111S, n=10
14 Vdc
60
40
40
20
20
0
–20
–40
–60
0
1
10
100
0
–20
–60
1000
0
1
10
100
Number of Operations (×10 3)
Number of Operations (×10 3)
Operate Time
Contact Resistance of
Normally Open Contact
1000
60
40
Resistance (mΩ)
8
Time (ms)
27Ω
–40
10
6
4
2
0
4000µF
Release Voltage
60
Daviation (%)
Daviation (%)
Operate Voltage
470µF
20
0
–20
–40
0
1
10
100
Number of Operations (×10 3)
1000
–60
0
1
10
100
1000
Number of Operations (×10 3)
11
EQ1 SERIES
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consent of NEC Corporation. NEC Corporation assumes no responsibility for any errors which may appear in this document.
NEC Corporation does not assume any liability for infringement of patents, copyrights or other intellectual property rights of third parties by or arising from use of a device described herein or any other liability arising from
use of such device. No license, either express, implied or otherwise, is granted under any patents, copyrights or
other intellectual property rights of NEC Corporation or others.
While NEC Corporation has been making continuous effort to enhance the reliability of its electronic components, the possibility of defects cannot be eliminated entirely. To minimize risks of damage or injury to
persons or property arising from a defect in an NEC electronic component, customer must incorporate sufficient safety measures in its design, such as redundancy, fire-containment, and anti-failure features.
NEC devices are classified into the following three quality grades:
“Standard”, “Special”, and “Specific”. The Specific quality grade applies only to devices developed based on a
customer designated “quality assurance program” for a specific application. The recommended applications of
a device depend on its quality grade, as indicated below. Customers must check the quality grade of each device
before using it in a particular application.
Standard: Computers, office equipment, communications equipment, test and measurement equipment, audio and visual equipment, home electronic appliances, machine tools, personal electronic equipment and industrial robots
Special: Transportation equipment (automobiles, trains, ships, etc.), traffic control systems, anti-disaster
systems, anti-crime systems, safety equipment and medical equipment (not specifically designed for life support)
Specific: Aircrafts, aerospace equipment, submersible repeaters, nuclear reactor control systems, Iife
support systems or medical equipment for life support, etc.
The quality grade of NEC devices is “Standard” unless otherwise specified in NEC's Data Sheets or Data Books.
If customers intend to use NEC devices for applications other than those specified for Standard quality grade,
they should contact NEC sales representative in advance.
Anti-radioactive design is not implemented in this product.
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