7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2151346 -1 DESCRIPTION E 2151346 -2 FINE CRIMP HEIGHT ADJUST E 2151346 -5 MECHANICAL FEED NON-CRIMP HEIGHT ADJUST 2151346 -7 E FINE CRIMP HEIGHT ADJUST 4 CRIMP TOOLING KIT - - - - - - - - - - - - - - - - - (QUANTITY 2) 6 - - - - - - - - - 2063440-1 - - - - - 2119799-1 - (QUANTITY 2) 2168400-6 - 2119641-1 - - - 2119653-1 5-18022-5 2168400-6 - - 5-18022-5 - - - - - - - - CRIMP WIRE INSUL APPLICATOR DATA SIZE 2.54 mm [.100] 4.19 mm [.165] APPLICATOR INSTRUCTIONS 408-10389 - - TYPE - F O - TE TERMINAL TERMINAL DATA: WIRE STRIP LENGTH n 4.70-5.30 mm [.185-.209 IN] C TERMINAL APPLICATION SPECIFICATION (A)114-18144-0 (B)114-18144-1 INSULATION DIAMETER RANGE - 3.40 [.134 IN MAX] - - WIRE STRIP LENGTH TERMINAL APPLICATION SPECIFICATION - (A) 967543-2 (A) 967543-3 C1__DWG_PN_1_1 (B) 968088-2 C1__DWG_PN_1_2 (B) 1703035-1 (B) 1703035-2 C1__DWG_PN_1_3 (C)114-18148-1 - - C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE SEAL 828905-1 TE SEAL C1__DWG_PN_3_0 TE TERMINAL C1__DWG_PN_4_0 4.70-5.30 mm [.185-.209 IN] TERMINAL APPLICATION SPECIFICATION - (C) 1-968857-1 C1__DWG_PN_3_1 (C)1-968857-3 C1__DWG_PN_1_1 - n (D)114-13295 - INSULATION DIAMETER RANGE - 3.40 [.134 IN MAX] - - 13 - - - - 6 TERMINALS APPLIED TE TERMINAL C1__DWG_PN_1_0 TE CRIMP SPECIFICATION WIRE STRIP LENGTH 13 - 2.8MM FLAT TYPE RECEPTACLE TERMINAL NAME: INSULATION DIAMETER RANGE 3.40 [.134 IN MAX] TE TERMINAL TERMINAL DATA: TERMINALS APPLIED TE TERMINAL (B) 968088-1 C1__DWG_PN_1_0 n 4.70-5.30 mm [.185-.209 IN] 13 TERMINALS APPLIED TE TERMINAL (A) 967543-1 TE CRIMP SPECIFICATION 2.8MM FLAT TYPE RECEPTACLE TERMINAL NAME: 2.8MM FLAT TYPE RECEPTACLE TERMINAL NAME: TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE SEAL TE SEAL C1__DWG_PN_3_0 828905-1 TE TERMINAL C1__DWG_PN_4_0 TE TERMINAL C1__DWG_PN_1_0 (D)1-968857-3 C1__DWG_PN_3_1 C1__DWG_PN_2_0 TE SEAL TE SEAL C3__DWG_PN_3_0 368941-1 - C1__DWG_PN_4_0 14 C1__DWG_PN_2_2 - C1__DWG_PN_2_3 - C1__DWG_PN_2_4 - WIRE SIZE 2.50mm2 1.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 1.88+/-0.05 [.074+/-.002] 1.58+/-0.05 [.062+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 WIRE SIZE 9 7.1 8.7 W1__FA_SETTING_1 2.50mm2 1.50mm2 W1__FA_SETTING_2 9 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 1.76+/-0.05 [.069+/-.002] 1.47+/-0.05 [.058+/-.002] WIRE SIZE 8.3 W1__DWG_CRIMP_HT_1 W1__FA_SETTING_1 11.4 W1__DWG_CRIMP_HT_2 2.50mm2 CRIMP HEIGHT mm [INCH] W3__DWG_WGAUGE_1 1.88+/-0.05 [.074+/-.002] 6 CRIMP HEIGHT 9 REFERENCE SETTING 7.1 W1__DWG_CRIMP_HT_1 - - W1__FA_SETTING_1 - W1__FA_SETTING_2 - 1 2 - RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY 6 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. B 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 11 A 12 13 14 2151346 2151346 2151346 2151346 -4 -4 -5 -6 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.INSULATION RANGE QUOTED IS THAT OF THE TERMINAL. THE SEAL 828905-1 INSULATION RANGE IS 2.2- 3.0mm [.087 - .118 IN.] THE SEAL 368941-1 INSULATION RANGE IS 2.7- 3.0mm [.106 - .118 IN.] APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. AMP 4805 REV 31MAR2000 - & 252. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50,62 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 REVISIONS DIST A 66 P LTR 2063440-1 - 1901094-3 8- 2151346 -4 1338685-1 2119799-1 2119653-1 8- 2151346 -5 1338685-1 2119950-1 - 5-18022-5 - 2119641-1 1901094-3 8- 2151346 -4 - 2119949-1 PNEUMATIC FEED 8- 2151346 -5 1338685-1 2161326-1 MECHANICAL FEED NONE 2161326-1 5-18022-5 - 2119951-1 SMART APPLICATOR SERVO LATCH PLATE 12 1338685-1 2119949-1 SERVO LATCH PLATE 4 2119950-1 2119951-1 SMART APPLICATOR FINE CRIMP HEIGHT ADJUST E E SERVO LATCH PLATE PNEUMATIC 1 PART NUMBERS REQUIRED PNEUMATIC FEED SERVO LATCH PLATE 2151346 -6 7- 2151346 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST E APPLICATOR STYLE CONVERSION CHART FEED TYPE LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 - 1 1 1 - -77 -7 1 1 -6 1 1 1 - -5 1 1 1 1 1 1 - -2 - 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 -1 PART NO 1 1 1 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2119758 260 252 250 249 248 247 246 245 1 1 1 - 1 1 1 1 ITEM NO - 1 1 1 1 1 1 1 REF 1 1 1 1 1 1 2 1 3 1 1 4 1 1 1 - - 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 REF REF REF REF - - - 1 - - - 1 1 1 1 1 1 -6 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 1 1 1 - 4 1 1 - 1 4 1 1 1 1 4 1 1 1 - 1 1 1 1 4 3 1 - - 1 3 1 1 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - 1 1 1 2 1 1 1 - - 1 1 1 1 - 1 1 - 1 REF REF 1 - - 1 1 - - 1 1 - 1 REF REF 1 - 1 1 1 -5 -2 mm MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH UG D ECR-13-016774 28OCT2013 BH GB D1 ECR-15-005050 31MAR2015 KH UG E ECR-16-017770 15DEC2016 KH LZ CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .100 DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 14NOV2011 CHK 14NOV2011 APVD 14NOV2011 K.HUANG S.XI I.CRUZ - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-5 1 2119956-1 1 2119791-5 1 2119943-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 985575-3 1 1338685-1 4 2168400-1 1 1-5018030-0 1 1901681-1 1 2-1752354-6 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-2 1 2119085_PRE_REV_K 1 2119092-1 1 1752356-4 2 2079383-5 1 2161328 1 1-1320908-2 1 2119959-2 1 455888-3 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1333206-1 .. 1 ITEM_7 .. 1 ITEM_6 1 2119781-5 1 238011-4 1 6-1633965-7 1 455888-6 1 456407-5 244 243 242 241 240 239 238 213 198 177 176 175 174 172 166 164 163 137 136 135 133 119 117 82 71 70 69 67 66 63 62 60 59 57 56 54 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2079764 TE Connectivity APPLICATION SPEC - 1 2119082-7 DESCRIPTION PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES YY PART NO - APVD 19AUG2013 -1 1 DWN ECR-13-013037 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 DATE C 2119082-7 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-5 2119956-1 2119791-5 2119943-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 985575-3 1338685-1 2168400-1 1-5018030-0 1901681-1 2-1752354-6 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 2119644-2 2119085-1 2119092-1 1752356-4 2079383-5 2161328-1 1-1320908-2 2119959-2 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1333206-1 2119781-5 238011-4 6-1633965-7 455888-6 456407-5 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) 1 -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - 1 DESCRIPTION Ocean Side Feed Applicator - DRAWING NO 2151346 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV E D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR A D 6 37 6 62 59 38 56 39 5 247 246 260 PNEUMATIC 250 7 252 245 2 7 249 63 A 44 35 242 82 1 1 1.8 REF 2 57 REF 2 SHEAR DEPRESSOR DETAIL 2 6 69 2 3 1 4 2 176 2 TERMINAL SUPPORT LOCATION 28 5 41 174 44 135 2 175 17.9 51 6 164 A 24 SERVO FEEDER NOT INCLUDED 117 REF 10 50 2 67 11 57 A 14 50 REF HOLDDOWN SET-UP 19 30 20 29 21 B 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 CAM POSITIONS 13 30mm STROKE 47 46 32 34 54 8 1 60 54 10 1 119 30 REF 29 REF 241 30mm STROKE 1 11 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 48 0.5 66 213 33 REF 245 REF 52 198 30mm STROKE REF 0.5 C 177 56 2.0 34 REF 70 172 B 2 8 137 4 REF D 163 136 133 - 8 59 240 - 243 166 SERVO LATCH PLATE APVD 2 244 238 C DWN - 40 239 DATE SEE SHEET 1 - FEED TYPE MECHANICAL DESCRIPTION A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 14NOV2011 CHK 14NOV2011 APVD 14NOV2011 K.HUANG S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151346 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV E 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2151346 -1 DESCRIPTION E 2- 2151346 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST E FINE CRIMP HEIGHT ADJUST E FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 2- 2151346 -7 E FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT MECHANICAL FEED 1338685-1 2161326-1 - 2119949-1 PNEUMATIC FEED CRIMP WIRE INSUL SIZE 2.54 mm [.100] 4.19 mm [.165] APPLICATOR INSTRUCTIONS 408-10389 - - - 2119653-2 5-18022-5 2119641-2 - - - - 5-18022-5 - - 1901094-3 8- 2151346 -4 1338685-1 - - - 2168400-6 - - - 6 - - 2168400-6 - - (QUANTITY 2) - - - - 2119799-1 - 2063440-1 - - (QUANTITY 2) - - - - - - - TYPE - F O - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION 2.8MM FLAT TYPE RECEPTACLE TERMINAL NAME: WIRE STRIP LENGTH n 4.70-5.30 mm [.185-.209 IN] C TERMINAL APPLICATION SPECIFICATION (A)114-18144-0 (B)114-18144-1 INSULATION DIAMETER RANGE - 3.40 [.134 IN MAX] WIRE STRIP LENGTH 12 4.70-5.30 [.185-.209 IN] TERMINAL APPLICATION SPECIFICATION - TERMINALS APPLIED TE TERMINAL (A) 967543-1 (A) 967543-2 (A) 967543-3 WIRE SIZE 2.50mm2 1.50mm2 (B) 968088-1 (B) 968088-2 C1__DWG_PN_1_1 C1__DWG_PN_1_2 (B) 1703035-1 C1__DWG_PN_1_3 (B) 1703035-2 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE SEAL C1__DWG_PN_3_0 828905-1 W1__DWG_WGAUGE_2 TE SEAL TE TERMINAL C1__DWG_PN_4_0 (C) 1-968857-1 C1__DWG_PN_3_1 (C) 114-18148-1 - - 3.40 [.134 IN MAX] - - WIRE STRIP LENGTH 12 4.70-5.30 mm [.185-.209 IN] TERMINAL APPLICATION SPECIFICATION - (C) 1-968857-3 C1__DWG_PN_1_1 - n (D)114-13295 - INSULATION DIAMETER RANGE - - 12 3.40 [.134 IN MAX] - - - - - - TERMINALS APPLIED TE TERMINAL C1__DWG_PN_1_0 - TE CRIMP SPECIFICATION 2.8MM FLAT TYPE RECEPTACLE TERMINAL NAME: INSULATION DIAMETER RANGE - C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE SEAL C1__DWG_PN_3_0 828905-1 TE SEAL TE TERMINAL (D)1-968857-3 C1__DWG_PN_4_0 C1__DWG_PN_3_1 TE TERMINAL C1__DWG_PN_1_0 C1__DWG_PN_2_0 TE SEAL 368941-1 TE SEAL C3__DWG_PN_3_0 - C1__DWG_PN_4_0 - C1__DWG_PN_2_2 - C1__DWG_PN_2_3 - C1__DWG_PN_2_4 - CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 n TE TERMINAL TERMINAL DATA: TERMINALS APPLIED TE TERMINAL C1__DWG_PN_1_0 TE CRIMP SPECIFICATION 2.8MM FLAT TYPE RECEPTACLE TERMINAL NAME: - - TE TERMINAL TERMINAL DATA: 1.88+/-0.05 [.074+/-.002] 1.58+/-0.05 [.062+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 WIRE SIZE 9 7.1 W1__FA_SETTING_1 8.7 2.50mm2 1.50mm2 W1__FA_SETTING_2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 1.76+/-0.05 [.069+/-.002] 1.47+/-0.05 [.058+/-.002] 9 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 8.3 WIRE SIZE W1__FA_SETTING_1 11.4 2.50mm2 W1__FA_SETTING_2 CRIMP HEIGHT mm [INCH] W3__DWG_WGAUGE_1 1.88+/-0.05 [.074+/-.002] CRIMP HEIGHT 9 REFERENCE SETTING 7.1 W1__DWG_CRIMP_HT_1 6 - 13 - - W1__FA_SETTING_1 - 6 - 1 B 2 - RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 A 11 12 13 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50,62 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.INSULATION RANGE QUOTED IS THAT OF THE TERMINAL. THE SEAL 828905-1 INSULATION RANGE IS 2.2- 3.0mm [.087 - .118 IN.] THE SEAL 368941-1 INSULATION RANGE IS 2.7- 3.0mm [.106 - .118 IN.] APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. AMP 4805 REV 31MAR2000 66 P LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 2063440-1 - 2119653-2 8- 2151346 -5 1338685-1 2119950-1 - 5-18022-5 - 2119799-1 - APPLICATOR DATA A - 2119641-2 1901094-3 8- 2151346 -4 - 2161326-1 MECHANICAL FEED 8- 2151346 -5 1338685-1 2119951-1 SMART APPLICATOR 5-18022-5 - 2119949-1 SERVO LATCH PLATE - 2119950-1 2119951-1 SMART APPLICATOR 4 REVISIONS DIST PART NUMBERS REQUIRED PNEUMATIC FEED PNEUMATIC 2- 2151346 -5 E CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2151346 -7 APPLICATOR STYLE CONVERSION CHART LOC 1 - 2151346 -4 2151346 -4 2151346 -5 - - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. - - - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 -21 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-7 2079764-1 PART NO - 1 - 1 1 1 1 2119782 1 2119640-1 1 2079988_GATD 1 1-22279-3_SIMP 1 2119082-7 1 2079764 251 250 249 246 244 243 - - ITEM NO 1 1 1 1 - 1 1 1 - 1 2 - 1 2 1 REF 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 - - - - - 1 - - 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-5 2119956-1 2119791-5 2119943-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 985575-3 1338685-1 1-5018030-0 1901681-1 2-1752354-6 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-2 1752356-4 2079383-5 2161328-1 1-1320908-2 2119959-2 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1333206-1 2119781-5 238011-4 6-1633965-7 455888-6 456407-5 1 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 - 1 3 1 1 - 1 3 - 1 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 1 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH DWN 14NOV2011 CHK 14NOV2011 APVD 14NOV2011 K.HUANG S.XI I.CRUZ - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-5 1 2119956-1 1 2119791-5 1 2119943-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 985575-3 1 1338685-1 1 1-5018030-0 1 1901681-1 1 2-1752354-6 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-2 1 1752356-4 2 2079383-5 1 2161328 1 1-1320908-2 1 2119959-2 1 455888-3 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1333206-1 .. 1 ITEM_7 .. 1 ITEM_6 1 2119781-5 1 238011-4 1 6-1633965-7 1 455888-6 1 456407-5 242 241 240 239 238 213 198 177 176 175 174 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 82 71 70 69 67 66 63 62 59 57 56 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 7-18023-7 TE Connectivity APPLICATION SPEC - 1 2119083 DESCRIPTION PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .100 DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -27 -25 -22 -21 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST DESCRIPTION - 1 1 Ocean Side Feed Applicator - DRAWING NO 2151346 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE APVD - - - 62 6 40 A 145 38 239 246 39 59 7 56 140 152 2 D 2 1.8 REF 2 57 2 8 249 242 2 6 63 238 A 166 2.0 REF 8 0.5 163 34 59 82 136 1 137 C 172 177 56 176 2 SERVO LATCH PLATE 2 1 70 69 133 4 135 2 REF TERMINAL SUPPORT LOCATION 2 3 C 1 4 28 174 5 41 52 240 REF SHEAR DEPRESSOR DETAIL 243 250 REF 5 244 7 139 PNEUMATIC 140 REF 175 51 198 164 6 66 50 SERVO FEEDER NOT INCLUDED 0.5 13 213 A 50 19 10 30 17.9 67 33 24 57 2 11 A B DWN 251 MECHANICAL D DATE REF HOLDDOWN SET-UP 20 117 REF B 21 9 29 1 12 241 13 CAM POSITIONS 30mm STROKE 1 30 11 REF REF 29 30mm STROKE 30mm STROKE 142 ITEM 30 LOCATED AT FRONT HOLES 151 141 32 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 14NOV2011 CHK 14NOV2011 APVD 14NOV2011 K.HUANG S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151346 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E