ON NCP1072P100G High-voltage switcher for low power offline smp Datasheet

NCP1070, NCP1071,
NCP1072, NCP1075,
NCP1076, NCP1077
High-Voltage Switcher for
Low Power Offline SMPS
The NCP107x products integrate a fixed frequency current mode
controller with a 700 V MOSFET. Available in a PDIP−7 or SOT−223
package, the NCP107x offer a high level of integration, including
soft−start, frequency−jittering, short−circuit protection, skip−cycle, a
maximum peak current set point, ramp compensation, and a Dynamic
Self−Supply (eliminating the need for an auxiliary winding).
Unlike other monolithic solutions, the NCP107x is quiet by nature:
during nominal load operation, the part switches at one of the available
frequencies (65, 100 or 130 kHz). When the output power demand
diminishes, the IC automatically enters frequency foldback mode and
provides excellent efficiency at light loads. When the power demand
reduces further, it enters into a skip mode to reduce the standby
consumption down to a no load condition.
Protection features include: a timer to detect an overload or a
short−circuit event, Overvoltage Protection with auto−recovery and
AC input line voltage detection.
For improved standby performance, the connection of an auxiliary
winding stops the DSS operation and helps to reduce input power
consumption below 50 mW at high line.
Features
• Built−in 700 V MOSFET with RDS(on) of 4.7 W (NCP1076/77) /
•
•
•
•
•
•
•
•
•
•
•
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MARKING
DIAGRAMS
SOT−223
ST SUFFIX
CASE 318E
AYW
107xyG
G
1
PDIP−7
P SUFFIX
CASE 626A
P107xfyyy
AWL
YYWWG
x
y
= Current Limit (0, 1, 2, 5, 6 or 7)
= Oscillator Frequency
= A (65 kHz), B (100 kHz), C (130 kHz)
yyy
= 065, 100, 130
f
= OFF phase in fault mode
= P (420 ms), B (210 ms)
A
= Assembly Location
WL
= Wafer Lot
Y, YY
= Year
W, WW = Work Week
G or G = Pb−Free Package
11 W (NCP1072/75) / 22 W (NCP1070/71)
Large Creepage Distance Between High−voltage Pins
Current−Mode Fixed Frequency Operation – 65 / 100 / 130 kHz
Peak Current: NCP1070/72 with 250 mA, NCP1071 with 350 mA,
NCP1075 with 450 mA, NCP1076 with 650 mA and NCP1077 with
800 mA
ORDERING INFORMATION
See detailed ordering and shipping information on page 28 of
Fixed Ramp Compensation
this data sheet.
Skip−Cycle Operation at Low Peak Currents Only: No Acoustic
Noise!
Dynamic Self−Supply: No Need for an Auxiliary Winding
Internal 1 ms Soft−Start
• Frequency Foldback to Improve Efficiency at Light
Load
Auto−Recovery Output Short Circuit Protection with
•
Internal Temperature Shutdown
Timer−Based Detection
Auto−Recovery Overvoltage Protection with Auxiliary
• These are Pb−Free Devices
Winding Operation
Typical Applications
Frequency Jittering for Better EMI Signature, Including
• Auxiliary / Standby Isolated Power Supplies White
Frequency Foldback Mode
Goods / Smart Meter / E−Meter
No Load Input Consumption < 50 mW
© Semiconductor Components Industries, LLC, 2016
April, 2016 − Rev. 7
1
Publication Order Number:
NCP1070/D
NCP1070, NCP1071, NCP1072, NCP1075, NCP1076, NCP1077
PIN CONNECTIONS
VCC
1
8
GND
2
7
GND
GND
3
FB
4
5
VCC
1
FB
2
DRAIN
3
GND
4
DRAIN
(Top View)
(Top View)
SOT−223
PDIP−7
Figure 1. Pin Connections
INDICATIVE MAXIMUM OUTPUT POWER
RDS(on) − IIPK
230 Vac
85−265 Vac
22 W − 350 mA
14 W
7.75 W
NCP1072 / 1075
11 W − 450 mA
19 W
10 W
NCP1076 / 1077
4.7 W − 800 mA
25 W
15 W
NCP1070 / 1071
NOTE:
Informative values only, with Tamb = 50°C, FSW = 65 kHz, Self supply via Auxiliary winding and circuit mounted on minimum
copper area as recommended.
QUICK SELECTION TABLE
NCP1070
NCP1072
22
RDS(on) (W)
Ipeak (mA)
Freq (kHz)
NCP1071
100
350
130
NCP1076
11
250
65
NCP1075
65
100
4.7
250
130
65
450
100
130*
65
100
*130 kHz on demand only
Figure 2. Typical Application Example
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2
NCP1077
650
130
65
100
800
130
65
100
130
NCP1070, NCP1071, NCP1072, NCP1075, NCP1076, NCP1077
PIN FUNCTION DESCRIPTION
Pin N5
Pin Name
Function
Pin Description
1
VCC
Powers the internal circuitry
This pin is connected to an external capacitor. The VCC includes an
active shunt which serves as an auto−recovery over voltage protection.
2
NC
3
GND
The IC Ground
4
FB
Feedback signal input
5
Drain
Drain connection
By connecting an opto−coupler to this pin, the peak current set point is
adjusted accordingly to the output power demand.
The internal drain MOSFET connection
6
This un−connected pin ensures adequate creepage distance
7
GND
The IC Ground
8
GND
The IC Ground
Vcc
Drain
I
Vcc OVP
−
Vclamp
OVP
UVLO
Reset
Vdd
Vcc
Management
+
S
80−us
filter
Q
SCP
Q
tSCP
Ipflag
OFF UVLO
R
t recovery
line
detection
LineOK
TSD
UVLO
Vcc
OFF
LineOK
Jittering
DRV
OSC
Sawtooth
S
Q
Foldback
Sawtooth
Q
R
I
FBskip
Ramp
compensation
−
SKIP
GND
+
DRV
SKIP = ”1” −−> shut
down some blocks to
reduce consumption
V
FB(REF)
200 ns
LEB
+
−
R
FB(up)
I
FB
to CS setpoint
Reset
+
FB
I freeze
−
FBfault
+
I
−
Ipk(0)
Soft
Start
Reset SS as recovering from
SCP, TSD, Vcc OVP, or UVLO
Ipflag
Figure 3. Simplified Internal Circuit Architecture
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NCP1070, NCP1071, NCP1072, NCP1075, NCP1076, NCP1077
MAXIMUM RATINGS TABLE
Symbol
Value
Unit
Power Supply Voltage on all pins, except Pin 5(Drain)
−0.3 to 10
V
BVdss
Drain voltage
−0.3 to 700
V
IDS(PK)
Drain current peak during transformer saturation (TJ = 150°C, Note 3):
NCP1070/71:
NCP1072/75:
NCP1076/77:
480
870
2200
mA
mA
mA
Drain current peak during transformer saturation (TJ = 25°C, Note 3):
NCP1070/71:
NCP1072/75:
NCP1076/77:
850
1500
3900
mA
mA
mA
VCC
Rating
I_VCC
Maximum Current into Pin 1 when Activating the 8.2 V Active Clamp
15
mA
RqJ−A
P Suffix, Case 626A
0.36 Sq. Inch
77
°C/W
Junction−to−Air, 2.0 oz Printed Circuit Copper Clad
1.0 Sq. Inch
60
ST Suffix, Plastic Package Case 318E
0.36 Sq. Inch
74
Junction−to−Air, 2.0 oz Printed Circuit Copper Clad
1.0 Sq. Inch
55
RqJ−A
TJMAX
Maximum Junction Temperature
150
Storage Temperature Range
ESD Capability, Human Body Model (All pins except HV)
ESD Capability, Machine Model
ESD Capability, Charged Device Model
°C/W
°C
−60 to +150
°C
2
kV
200
V
1
kV
Stresses exceeding those listed in the Maximum Ratings table may damage the device. If any of these limits are exceeded, device functionality
should not be assumed, damage may occur and reliability may be affected.
1. This device series contains ESD protection and exceeds the following tests:
Human Body Model 2000 V per JEDEC JESD22−A114−F
Machine Model Method 200 V per JEDEC JESD22−A115−A
Charged Device Model 1000 V per JEDEC JESD22−C101E
2. This device contains latch−up protection and exceeds 100 mA per JEDEC Standard JESD78
3. Maximum drain current IDS(PK) is obtained when the transformer saturates. It should not be mixed with short pulses that can be seen at turn
on. Figure 4 below provides spike limits the device can tolerate.
Figure 4. Spike Limits
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NCP1070, NCP1071, NCP1072, NCP1075, NCP1076, NCP1077
ELECTRICAL CHARACTERISTICS
(For all NCP107X products except NCP1072P100BG: For typical values TJ = 25°C, for min/max values TJ = −40°C to +125°C, VCC = 8 V
unless otherwise noted)
(For NCP1072P100BG: For typical values TJ = 25°C, for min/max values TJ = −55°C (Note 7) to +125°C, VCC = 8 V unless otherwise noted)
Symbol
Rating
Pin
Min
Typ
Max
Unit
VCC increasing level at which the switcher starts operation
NCP1070/71/72/75
NCP1076/77
1
1
7.8
7.7
8.2
8.1
8.6
8.5
VCC(min)
VCC decreasing level at which the HV current source restarts
1
6.5
6.8
7.2
V
VCC(off)
VCC decreasing level at which the switcher stops operation (UVLO)
1
6.1
6.3
6.6
V
VCC voltage at which the internal latch is reset (guaranteed by design)
1
SUPPLY SECTION AND VCC MANAGEMENT
VCC(on)
VCC(reset)
VCC(clamp)
ICC1
ICCskip
V
4
V
Offset voltage above VCC(on) at which the internal clamp activates
NCP1070/71
NCP1072/75
NCP1076/77
mV
1
1
1
110
130
130
170
190
190
300
300
300
Internal IC consumption, Mosfet switching
NCP1070/71/72/75
NCP1076/77
1
1
−
−
0.7
1.0
1.0
1.3
mA
Internal IC consumption, FB is 0 V (No switching on MOSFET)
1
mA
360
POWER SWITCH CIRCUIT
RDS(on)
Power Switch Circuit on−state resistance (Id = 50 mA)
NCP1070/71
TJ = 25°C
TJ = 125°C
NCP1072/75
TJ = 25°C
TJ = 125°C
NCP1076/77
TJ = 25°C
TJ = 125°C
W
5
22
38
32
55
−
−
11
19
16
24
−
−
4.7
8.7
6.9
10.75
BVDSS
Power Switch Circuit & Startup breakdown voltage
(ID(off) = 120 mA, TJ = 25°C)
IDSS(off)
Power Switch & Startup breakdown voltage off−state leakage current
TJ = 125°C (Vds = 700 V)
5
85
Switching characteristics (RL=50 W, VDS set for Idrain = 0.7 x Ilim)
Turn−on time (90% − 10%)
Turn−off time (10% − 90%)
5
5
20
10
ton
toff
5
−
−
700
V
mA
ns
INTERNAL START−UP CURRENT SOURCE
Istart1
Istart2
VCCTH
High−voltage current source, V = VCC(on) − 200 mV
NCP1070/71/76/77
NCP1072/75
mA
5
5
High−voltage current source, VCC = 0 V
5
VCC Transient level for Istart1 to Istart2 toggling point
1
5.2
5
9.2
9
12.2
12
0.5
−
2.2
mA
−
V
CURRENT COMPARATOR
IIPK
Maximum internal current setpoint at 50% duty cycle
FB pin open, Tj = 25°C
NCP1070
NCP1071
NCP1072
NCP1075
NCP1076
NCP1077
mA
−
−
−
−
−
−
250
350
250
450
650
800
−
−
−
−
−
−
Product parametric performance is indicated in the Electrical Characteristics for the listed test conditions, unless otherwise noted. Product
performance may not be indicated by the Electrical Characteristics if operated under different conditions.
4. The final switch current is: IIPK(0) / (Vin/LP + Sa) x Vin/LP + Vin/LP x tprop, with Sa the built−in slope compensation, Vin the input voltage, LP
the primary inductor in a flyback, and tprop the propagation delay.
5. NCP1072 130 kHz on demand only.
6. Oscillator frequency is measured with disabled jittering.
7. For coldest temperature, QA sampling at −40°C in production and −55°C specification is Guaranteed by Characterization.
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NCP1070, NCP1071, NCP1072, NCP1075, NCP1076, NCP1077
ELECTRICAL CHARACTERISTICS
(For all NCP107X products except NCP1072P100BG: For typical values TJ = 25°C, for min/max values TJ = −40°C to +125°C, VCC = 8 V
unless otherwise noted)
(For NCP1072P100BG: For typical values TJ = 25°C, for min/max values TJ = −55°C (Note 7) to +125°C, VCC = 8 V unless otherwise noted)
Symbol
Rating
Pin
Min
Typ
Max
Unit
CURRENT COMPARATOR
IIPK(0)
IIPKSW
IIPKSW
IIPKSW
Maximum internal current setpoint at beginning of switching cycle
FB pin open, Tj = 25°C
NCP1070
NCP1071
NCP1072
NCP1075
NCP1076
NCP1077
mA
273
382
254
467
689
846
304
425
282
508
765
940
334
467
310
549
841
1034
mA
Final switch current with a primary slope of 200 mA/ms,
FSW =65 kHz (Note 4)
NCP1070
NCP1071
NCP1072
NCP1075
NCP1076
NCP1077
−
−
−
−
−
−
314
427
296
510
732
881
−
−
−
−
−
−
mA
Final switch current with a primary slope of 200 mA/ms,
FSW =100 kHz (Note 4)
NCP1070
NCP1071
NCP1072
NCP1075
NCP1076
NCP1077
−
−
−
−
−
−
309
415
293
500
706
845
−
−
−
−
−
−
mA
Final switch current with a primary slope of 200 mA/ms,
FSW =130 kHz
NCP1070
NCP1071
NCP1072 (Note 5)
NCP1075
NCP1076
NCP1077
−
−
−
−
−
−
303
407
291
493
684
814
−
−
−
−
−
−
TSS
Soft−start duration (guaranteed by design)
−
−
1
−
ms
TLEB
Leading Edge Blanking Duration
−
−
200
−
ns
Tprop
Propagation delay from current detection to drain OFF state
−
−
100
−
ns
INTERNAL OSCILLATOR
fOSC
Oscillation frequency, 65 kHz version, Tj = 25°C (Note 6)
−
59
65
71
kHz
fOSC
Oscillation frequency, 100 kHz version, Tj = 25°C (Note 6)
−
90
100
110
kHz
fOSC
Oscillation frequency, 130 kHz version, Tj = 25°C (Note 5 et 6)
−
117
130
143
kHz
fjitter
Frequency jittering in percentage of fOSC
−
−
±6
−
%
fswing
Jittering swing frequency
−
−
300
−
Hz
Dmax
Maximum duty−cycle
NCP1070/71/72/75 except NCP1072P100BG
NCP1076/77/72B & NCP1072P100BG
−
−
62
65
68
69
72
73
%
FEEDBACK SECTION
IFBfault
FB current for which Fault is detected
IFB100%
FB current for which internal current set−point is 100% (IIPK(0))
IFBFreeze
4
FB current for which internal current set−point is IFreeze
4
4
mA
−35
mA
−44
−
−90
−
mA
Product parametric performance is indicated in the Electrical Characteristics for the listed test conditions, unless otherwise noted. Product
performance may not be indicated by the Electrical Characteristics if operated under different conditions.
4. The final switch current is: IIPK(0) / (Vin/LP + Sa) x Vin/LP + Vin/LP x tprop, with Sa the built−in slope compensation, Vin the input voltage, LP
the primary inductor in a flyback, and tprop the propagation delay.
5. NCP1072 130 kHz on demand only.
6. Oscillator frequency is measured with disabled jittering.
7. For coldest temperature, QA sampling at −40°C in production and −55°C specification is Guaranteed by Characterization.
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NCP1070, NCP1071, NCP1072, NCP1075, NCP1076, NCP1077
ELECTRICAL CHARACTERISTICS
(For all NCP107X products except NCP1072P100BG: For typical values TJ = 25°C, for min/max values TJ = −40°C to +125°C, VCC = 8 V
unless otherwise noted)
(For NCP1072P100BG: For typical values TJ = 25°C, for min/max values TJ = −55°C (Note 7) to +125°C, VCC = 8 V unless otherwise noted)
Symbol
Rating
Pin
Min
Typ
Max
Unit
FEEDBACK SECTION
VFB(REF)
RFB(up)
Equivalent pull−up voltage in linear regulation range
(Guaranteed by design)
4
3.3
V
Equivalent feedback resistor in linear regulation range
(Guaranteed by design)
4
19.5
kW
FREQUENCY FOLDBACK & SKIP
IFBfold
IFBfold(end)
Fmin
Start of frequency foldback feedback level
4
−
−68
−
mA
End of frequency foldback feedback level, Fsw = Fmin
4
−
−100
−
mA
The frequency below which skip−cycle occurs
−
21
25
29
kHz
IFBskip
The feedback level to enter skip mode
4
−
−120
−
mA
IFreeze
Internal minimum current setpoint (IFB = IFBFreeze)
NCP1070
NCP1071
NCP1072
NCP1075
NCP1076
NCP1077
−
−
−
−
−
−
−
88
123
88
168
228
280
−
−
−
−
−
−
−
−
−
−
−
−
−
7
10
4.2
7.5
15
18
−
−
−
−
−
−
−
−
−
−
−
−
−
11
15
6.5
11.5
23
28
−
−
−
−
−
−
−
−
−
−
−
−
−
14
20
8.4
15
30
36
−
−
−
−
−
−
Fault validation further to error flag assertion
−
40
53
−
OFF phase in fault mode
NCP1070/1/2/5/6/7
NCP1072P100BG
−
−
−
−
420
210
−
−
VCC clamp current at which the switcher stops pulsing
NCP1070/71
NCP1072/75/76/77
1
6.2
6
8.7
8.5
11.2
11
The filter of VCC OVP comparator
−
−
80
−
mA
RAMP COMPENSATION
Sa(65)
Sa(100)
Sa(130)
The internal ramp compensation @ 65 kHz
NCP1070
NCP1071
NCP1072
NCP1075
NCP1076
NCP1077
mA/ms
The internal ramp compensation @ 100 kHz
NCP1070
NCP1071
NCP1072
NCP1075
NCP1076
NCP1077
mA/ms
The internal ramp compensation @ 130 kHz
NCP1070
NCP1071
NCP1072 (Note 5)
NCP1075
NCP1076
NCP1077
PROTECTIONS
tSCP
trecovery
IOVP
tOVP
ms
ms
mA
ms
Product parametric performance is indicated in the Electrical Characteristics for the listed test conditions, unless otherwise noted. Product
performance may not be indicated by the Electrical Characteristics if operated under different conditions.
4. The final switch current is: IIPK(0) / (Vin/LP + Sa) x Vin/LP + Vin/LP x tprop, with Sa the built−in slope compensation, Vin the input voltage, LP
the primary inductor in a flyback, and tprop the propagation delay.
5. NCP1072 130 kHz on demand only.
6. Oscillator frequency is measured with disabled jittering.
7. For coldest temperature, QA sampling at −40°C in production and −55°C specification is Guaranteed by Characterization.
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NCP1070, NCP1071, NCP1072, NCP1075, NCP1076, NCP1077
ELECTRICAL CHARACTERISTICS
(For all NCP107X products except NCP1072P100BG: For typical values TJ = 25°C, for min/max values TJ = −40°C to +125°C, VCC = 8 V
unless otherwise noted)
(For NCP1072P100BG: For typical values TJ = 25°C, for min/max values TJ = −55°C (Note 7) to +125°C, VCC = 8 V unless otherwise noted)
Symbol
Rating
Pin
Min
Typ
Max
Unit
5
72
91
110
V
Temperature shutdown (Guaranteed by design)
−
150
Hysteresis in shutdown (Guaranteed by design)
−
PROTECTIONS
VHV(EN)
The drain pin voltage above which allows MOSFET operate, which is
detected after TSD, UVLO, SCP, or VCC OVP mode.
TEMPERATURE MANAGEMENT
TSD
°C
50
°C
Product parametric performance is indicated in the Electrical Characteristics for the listed test conditions, unless otherwise noted. Product
performance may not be indicated by the Electrical Characteristics if operated under different conditions.
4. The final switch current is: IIPK(0) / (Vin/LP + Sa) x Vin/LP + Vin/LP x tprop, with Sa the built−in slope compensation, Vin the input voltage, LP
the primary inductor in a flyback, and tprop the propagation delay.
5. NCP1072 130 kHz on demand only.
6. Oscillator frequency is measured with disabled jittering.
7. For coldest temperature, QA sampling at −40°C in production and −55°C specification is Guaranteed by Characterization.
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NCP1070, NCP1071, NCP1072, NCP1075, NCP1076, NCP1077
8.4
7.0
8.3
6.9
VCC(min) (V)
VCC(on) (V)
TYPICAL CHARACTERISTICS
8.2
8.1
8.0
6.7
6.6
−25
0
25
50
75
100
125
6.5
−50
0
25
50
75
100
TEMPERATURE (°C)
Figure 5. VCC(on) vs. Temperature
Figure 6. VCC(min) vs. Temperature
6.6
240
6.5
220
6.4
6.3
6.2
6.1
−50
−25
TEMPERATURE (°C)
VCC(clamp) (V)
VCC(off) (V)
7.9
−50
6.8
125
200
180
160
−25
0
25
50
75
100
125
140
−50
−25
0
25
50
75
100
TEMPERATURE (°C)
TEMPERATURE (°C)
Figure 7. VCC(off) vs. Temperature
Figure 8. VCC(clamp) vs. Temperature
0.80
125
40
NCP1070/71
35
30
RDS(on) (W)
ICC1 (mA)
0.75
0.70
0.65
25
NCP1072/75
20
15
NCP1076/77
10
5
0.60
−50
−25
0
25
50
75
100
125
0
−50
−25
0
25
50
75
100
TEMPERATURE (°C)
TEMPERATURE (°C)
Figure 9. ICC1 vs. Temperature
Figure 10. RDS(on) vs. Temperature
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125
NCP1070, NCP1071, NCP1072, NCP1075, NCP1076, NCP1077
TYPICAL CHARACTERISTICS
12
110
11
100
Istart1 (mA)
IDSS(off) (mA)
10
90
80
70
9
8
7
6
60
50
−50
5
−25
0
25
50
75
100
4
−50
125
−25
0
25
50
75
100
125
TEMPERATURE (°C)
Figure 11. IDSS(off) vs. Temperature
Figure 12. Istart1 vs. Temperature
0.6
1000
NCP1077
900
0.5
800
IIPK(0) (mA)
Istart2 (mA)
0.4
0.3
0.2
NCP1076
700
600
NCP1075
500
400
0.1
0
−50
300
−25
0
25
50
75
100
200
−50
125
NCP1072
−25
0
25
50
75
100
TEMPERATURE (°C)
TEMPERATURE (°C)
Figure 13. Istart2 vs. Temperature
Figure 14. IIPK(0) vs. Temperature
125
72
110
100 kHz
100
70
90
Dmax (%)
FOSC (kHz)
NCP1071
NCP1070
80
68
66
70
65 kHz
64
60
50
−50
−25
0
25
50
75
100
62
−50
125
−25
0
25
50
75
100
TEMPERATURE (°C)
TEMPERATURE (°C)
Figure 15. FOSC vs. Temperature
Figure 16. D(max) vs. Temperature
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125
NCP1070, NCP1071, NCP1072, NCP1075, NCP1076, NCP1077
TYPICAL CHARACTERISTICS
65
29
28
60
26
tSCP (ms)
Fmin (kHz)
27
25
24
55
50
23
45
22
21
−50
−25
0
25
50
75
100
40
−50
125
−25
0
25
50
75
100
TEMPERATURE (°C)
TEMPERATURE (°C)
Figure 17. Fmin vs. Temperature
Figure 18. tSCP vs. Temperature
125
10
510
490
9.5
9.0
450
IOVP (mA)
trecovery (ms)
470
430
410
8.5
8.0
390
7.5
370
350
−50
−25
0
25
50
75
100
7.0
−50
125
−25
0
25
50
75
TEMPERATURE (°C)
TEMPERATURE (°C)
Figure 19. trecovery vs. Temperature
Figure 20. IOVP vs. Temperature
110
6
105
5
100
4
100
125
IDS(PK) (A)
VHV(EN) (V)
NCP1076/77
95
3
NCP1072/75
90
2
85
1
80
−50
0
−50
NCP1070/71
−25
0
25
50
75
100
125
TEMPERATURE (°C)
−25
0
25
50
75
100
125
150
TJ, JUNCTION TEMPERATURE (°C)
Figure 21. VHV(EN) vs. Temperature
Figure 22. Drain Current Peak during Transformer
Saturation vs. Junction Temperature
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NCP1070, NCP1071, NCP1072, NCP1075, NCP1076, NCP1077
TYPICAL CHARACTERISTICS
1.075
BVDSS/BVDSS (25°C)(−)
1.05
1.025
1.0
0.975
0.95
0.925
−50
−25
0
25
50
75
100
125
TEMPERATURE (°C)
Figure 23. Breakdown Voltage vs. Temperature
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NCP1070, NCP1071, NCP1072, NCP1075, NCP1076, NCP1077
APPLICATION INFORMATION
Introduction
The NCP107x offers a complete current−mode control
solution. The component integrates everything needed to
build a rugged and low−cost Switch−Mode Power Supply
(SMPS) featuring low standby power. The Quick Selection
Table on page 2 details the differences between references,
mainly peak current setpoints and operating frequency.
• Current−mode operation: the controller uses
current−mode control architecture.
• 700 V Power MOSFET: Due to ON Semiconductor
Very High Voltage Integrated Circuit technology, the
circuit hosts a high*voltage power MOSFET featuring
a 22/11/4.7 W RDS(on) – TJ = 25°C. This value lets the
designer build a power supply up to respectively
7.75 W, 10 W and 15 W operated on universal mains.
An internal current source delivers the startup current,
necessary to crank the power supply.
• Dynamic Self−Supply: Due to the internal high voltage
current source, this device could be used in the
application without the auxiliary winding to provide
supply voltage.
• Short circuit protection: by permanently monitoring the
feedback line activity, the IC is able to detect the
presence of a short−circuit, immediately reducing the
output power for a total system protection. A tSCP timer
is started as soon as the feedback current is below
threshold, IFB(fault), which indicates the maximum peak
current. If at the end of this timer the fault is still
present, then the device enters a safe, auto−recovery
burst mode, affected by a fixed timer recurrence,
trecovery. Once the short has disappeared, the controller
resumes and goes back to normal operation.
• Built−in VCC Over Voltage Protection: when the
auxiliary winding is used to bias the VCC pin (no DSS),
an internal active clamp connected between VCC and
ground limits the supply dynamics to VCC(clamp). In
case the current injected in this clamp exceeds a level
of 6.0 mA (minimum), the controller immediately stops
switching and waits a full timer period (trecovery) before
•
•
•
•
•
attempting to restart. If the fault is gone, the controller
resumes operation. If the fault is still there, e.g. a
broken opto−coupler, the controller protects the load
through a safe burst mode.
Line detection: An internal comparator monitors the
drain voltage as recovering from one of the following
situations:
♦ Short Circuit Protection,
♦ VCC OVP is confirmed,
♦ UVLO
♦ TSD
If the drain voltage is lower than the internal threshold
(VHV(EN)), the internal power switch is inhibited. This
avoids operating at too low ac input. This is also called
brown−in function in some fields.
Frequency jittering: an internal low−frequency
modulation signal varies the pace at which the
oscillator frequency is modulated. This helps spreading
out energy in conducted noise analysis. To improve the
EMI signature at low power levels, the jittering remains
active in frequency foldback mode.
Soft−Start: a 1 ms soft−start ensures a smooth startup
sequence, reducing output overshoots.
Frequency foldback capability: a continuous flow of
pulses is not compatible with no−load/light−load
standby power requirements. To excel in this domain,
the controller observes the feedback current
information and when it reaches a level of IFBfold, the
oscillator then starts to reduce its switching frequency
as the feedback current continues to increase (the power
demand continues to reduce). It can go down to 25 kHz
(typical) reached for a feedback level of IFBfold(end)
(100 mA roughly). At this point, if the power continues
to drop, the controller enters classical skip−cycle mode.
Skip: if SMPS naturally exhibits a good efficiency at
nominal load, they begin to be less efficient when the
output power demand diminishes. By skipping
un−needed switching cycles, the NCP107x drastically
reduces the power wasted during light load conditions.
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NCP1070, NCP1071, NCP1072, NCP1075, NCP1076, NCP1077
APPLICATION INFORMATION
Startup Sequence
source turns off and pulses are delivered by the output stage:
the circuit is awake and activates the power MOSFET if the
bulk voltage is above VHV(EN) level. Figure 24 details the
simplified internal circuitry.
When the power supply is first powered from the mains
outlet, the internal current source is biased and charges up
the VCC capacitor from the drain pin. Once the voltage on
this VCC capacitor reaches the VCC(on) level, the current
Vbulk
I1
Rlimit
Drain
1
I2
Istart1
ICC1
Iclamp
-
CVCC
5
Vclamp
+
VCC(on)
VCC(min)
Iclamp > IOVP
--> OVP fault
8
Figure 24. The Internal Arrangement of the Start−up Circuitry
whose low frequency depends on the VCC capacitor and the
IC consumption. A 1.4 V ripple takes place on the VCC pin
whose average value equals (VCC(on) + VCC(min))/2.
Figure 25 portrays a typical operation of the DSS.
Being loaded by the circuit consumption, the voltage on
the VCC capacitor goes down. When VCC is below VCC(min)
level, it activates the internal current source to bring VCC
toward VCC(on) level and stops again: a cycle takes place
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NCP1070, NCP1071, NCP1072, NCP1075, NCP1076, NCP1077
Figure 25. The Charge/Discharge Cycle Over a 1 mF VCC Capacitor
As one can see, even if there is auxiliary winding to
provide energy for VCC, it happens that the device is still
biased by DSS during start−up time or some fault mode
when the voltage on auxiliary winding is not ready yet. The
VCC capacitor shall be dimensioned to avoid VCC crosses
VCC(off) level, which stops operation. The DV between
VCC(min) and VCC(off) is 0.4 V. There is no current source to
charge VCC capacitor when driver is on, i.e. drain voltage is
close to zero. Hence the VCC capacitor can be calculated
using
C VCC w
I CC1D max
f OSC @ DV
protection (OVP) circuit and immediately stops the output
pulses for trecovery duration (420 ms typically). Then a new
start−up attempt takes place to check whether the fault has
disappeared or not. The OVP paragraph gives more design
details on this particular section.
Fault Condition – Short−Circuit on VCC
In some fault situations, a short−circuit can purposely
occur between VCC and GND. In high line conditions (VHV
= 370 VDC) the current delivered by the startup device will
seriously increase the junction temperature. For instance,
since Istart1 equals 5 mA (the min corresponds to the highest
Tj), the device would dissipate 370 x 5 m = 1.85 W. To avoid
this situation, the controller includes a novel circuitry made
of two startup levels, Istart1 and Istart2. At power−up, as long
as VCC is below a 2.4 V level, the source delivers Istart2
(around 500 mA typical), then, when VCC reaches 2.4 V, the
source smoothly transitions to Istart1 and delivers its nominal
value. As a result, in case of short−circuit between VCC and
GND, the power dissipation will drop to 370 x 500u =
185 mW. Figure 25 portrays this particular behavior.
The first startup period is calculated by the formula C x V
= I x t, which implies a 1m x 2.4 / 500u = 4.8 ms startup time
for the first sequence. The second sequence is obtained by
toggling the source to 8 mA with a delta V of VCC(on) –
VCCTH = 8.2 – 2.4 = 5.8 V, which finally leads to a second
startup time of 1m x 5.8 / 8m = 0.725 ms. The total startup
time becomes 4.8m + 0.725m = 5.525 ms. Please note that
this calculation is approximated by the presence of the knee
in the vicinity of the transition.
(eq. 1)
Take the NCP1072 65 kHz device as an example. CVCC
should be above
0.8m @ 72%
59 kHz @ 0.4
A margin that covers the temperature drift and the voltage
drop due to switching inside FET should be considered, and
thus a capacitor above 0.1 mF is appropriate.
The VCC capacitor has only a supply role and its value
does not impact other parameters such as fault duration or
the frequency sweep period for instance. As one can see on
Figure 24, an internal active zener diode, protects the
switcher against lethal VCC runaways. This situation can
occur if the feedback loop optocoupler fails, for instance,
and you would like to protect the converter against an over
voltage event. In that case, the internal current increase
incurred by the VCC rapid growth triggers the over voltage
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NCP1070, NCP1071, NCP1072, NCP1075, NCP1076, NCP1077
Fault Condition – Output Short−Circuit
asserted, Ipflag, indicating that the system has reached its
maximum current limit set point. The assertion of this flag
triggers a fault counter tSCP (53 ms typically). If at counter
completion, Ipflag remains asserted, all driving pulses are
stopped and the part stays off in trecovery duration (about
420 ms). A new attempt to re−start occurs and will last 53 ms
providing the fault is still present. If the fault still affects the
output, a safe burst mode is entered, affected by a low
duty−cycle operation (11%). When the fault disappears, the
power supply quickly resumes operation. Figure 26 depicts
this particular mode:
As soon as VCC reaches VCC(on), drive pulses are
internally enabled. If everything is correct, the auxiliary
winding increases the voltage on the VCC pin as the output
voltage rises. During the start−sequence, the controller
smoothly ramps up the peak drain current to maximum
setting, i.e. IIPK, which is reached after a typical period of
1 ms. When the output voltage is not regulated, the current
coming through FB pin is below IFBfault level (35 mA
typically), which is not only during the startup period but
also anytime an overload occurs, an internal error flag is
Figure 26. In Case of Short−Circuit or Overload, the NCP107X Protects Itself and the Power Supply Via a Low
Frequency Burst Mode. The VCC is Maintained by the Current Source and Self−supplies the Controller.
Auto−Recovery Over Voltage Protection
triggering the OVP as we discussed, but also to avoid
disturbing the VCC in low / light load conditions. The below
lines detail how to evaluate the Rlimit value...
Self−supplying controllers in extremely low standby
applications often puzzles the designer. Actually, if a SMPS
operated at nominal load can deliver an auxiliary voltage of
an arbitrary 16 V (Vnom), this voltage can drop below 10 V
(Vstby) when entering standby. This is because the
recurrence of the switching pulses expands so much that the
low frequency re−fueling rate of the VCC capacitor is not
enough to keep a proper auxiliary voltage. Figure 28
portrays a typical scope shot of a SMPS entering deep
standby (output un−loaded). Thus, care must be taken when
calculating Rlimit 1) to not trigger the VCC over current latch
(by injecting 6 mA into the active clamp – always use the
minimum value for worse case design) in normal operation
but 2) not to drop too much voltage over Rlimit when entering
standby. Otherwise, the converter will enter dynamic self
supply mode (DSS mode), which increases the power
dissipation. Based on these recommendations, we are able to
bound Rlimit between two equations:
The particular NCP107X arrangement offers a simple
way to prevent output voltage runaway when the
optocoupler fails. As Figure 27 shows, an active zener diode
monitors and protects the VCC pin. Below its equivalent
breakdown voltage, that is to say 8.4 V typical, no current
flows in it. If the auxiliary VCC pushes too much current
inside the zener, then the controller considers an OVP
situation and stops the internal drivers. When an OVP
occurs, all switching pulses are permanently disabled. After
trecovery delay, it resumes the internal drivers. If the failure
symptom still exists, e.g. feedback opto−coupler fails, the
device keeps the auto−recovery OVP mode.
Figure 27 shows that the insertion of a resistor (Rlimit )
between the auxiliary dc level and the VCC pin is mandatory
a) not to damage the internal 8.4 V zener diode during an
overshoot for instance (absolute maximum current is
15 mA) b) to implement the fail−safe optocoupler protection
(OVP) as offered by the active clamp. Please note that there
cannot be bad interaction between the clamping voltage of
the internal zener and VCC(on) since this clamping voltage is
actually built on top of VCC(on) with a fixed amount of offset
(200 mV typical). Rlimit should be carefully selected to avoid
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NCP1070, NCP1071, NCP1072, NCP1075, NCP1076, NCP1077
V nom * V CC(clamp)
I trip
v R limit v
V stby * V CC(min)
I CCskip
This number decreases compared to normal operation since
the part in standby does almost not switch. It is around
0.36 mA for the NCP1072 65 kHz version.
VCC(min) is the level above which the auxiliary voltage must
be maintained to keep the controller away from the dynamic
self supply mode (DSS mode), which is not a problem in
itself if low standby power does not matter.
If a further improvement on standby efficiency is
concerned, it is good to obtain VCC around 8 V at no load
condition in order not to re−activate the internal clamp
circuit.
(eq. 2)
Where:
Vnom is the auxiliary voltage at nominal load
Vstby is the auxiliary voltage when standby is entered
Itrip is the current corresponding to the nominal operation. It
thus must be selected to avoid false tripping in overshoot
conditions. Always use the minimum of the specification for
a robust design, i.e. Itrip < IOVP.
ICCskip is the controller consumption during skip mode.
Iclamp > IOVP
Figure 27. A More Detailed View of the NCP107x Offers Better Insight on How to Properly Wire an Auxiliary Winding
1.08. The OVP latch will activate when the clamp current
exceeds 6 mA. This will occur when Vauxiliary grows−up
to:
1. 8.4 + 0.77k x (6m + 0.8m) ≈ 13.6 V for the first
boundary (Rlimit = 0.77 kW)
2. 8.4 + 2.2k x (6m +0.8m) ≈ 23.4 V for the second
boundary (Rlimit = 2.2 kW)
Due to a 1.08 ratio between the auxiliary VCC and the
power winding, the OVP will be seen as a lower overshoot
on the real output:
1. 13.6 / 1.08 ≈ 12.6 V
2. 23.4 / 1.08 ≈ 21.7 V
As one can see, tweaking the Rlimit value will allow the
selection of a given overvoltage output level. Theoretically
predicting the auxiliary drop from nominal to standby is an
Since Rlimit shall not bother the controller in standby, e.g.
keep VCC to above VCC(min) (7.2 V maximum), we
purposely select a Vnom well above this value. As explained
before, experience shows that a 40% decrease can be seen on
auxiliary windings from nominal operation down to standby
mode. Let’s select a nominal auxiliary winding of 13 V to
offer sufficient margin regarding 7.2 V when in standby
(Rlimit also drops voltage in standby...). Plugging the values
in Equation 2 gives the limits within which Rlimit shall be
selected:
13 * 8.4
8 * 7.2
v R limit v
6m
0.36m
that is to say: 0.77 kW < Rlimit < 2.2 kW.
If we design a 65 kHz power supply delivering 12V, then
the ratio between auxiliary and power must be: 13 / 12 =
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NCP1070, NCP1071, NCP1072, NCP1075, NCP1076, NCP1077
almost impossible exercise since many parameters are
involved, including the converter time constants. Fine
tuning of Rlimit thus requires a few iterations and
experiments on a breadboard to check the auxiliary voltage
variations but also the output voltage excursion in fault.
Once properly adjusted, the fail−safe protection will
preclude any lethal voltage runaways in case a problem
would occur in the feedback loop.
Figure 28. The Burst Frequency Becomes so Low That it is Difficult to Keep an Adequate Level on the Auxiliary
VCC...
Figure 29 describes the main signal variations when the
part operates in auto−recovery OVP:
Figure 29. If the VCC Current Exceeds a Certain Threshold, an Auto−Recovery Protection is Activated
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NCP1070, NCP1071, NCP1072, NCP1075, NCP1076, NCP1077
Improving the precision in auto−recovery OVP
Soft−Start
Given the OVP variations the internal trip current
dispersion incur, it is sometimes more interesting to explore
a different solution, improving the situation to the cost of a
minimal amount of surrounding elements. Figure 30 shows
that adding a simple zener diode on top of the limiting
resistor, offers a better precision since what matters now is
the internal VCC(on) breakdown plus the zener voltage. A
resistor in series with the zener diodes keeps the maximum
current in the VCC pin below the maximum rating of 15 mA
just before trip the OVP.
The NCP107X features a 1 ms soft−start which reduces
the power−on stress but also contributes to lower the output
overshoot. Figure 31 shows a typical operating waveform.
The NCP107X features a novel patented structure which
offers a better soft−start ramp, almost ignoring the start−up
pedestal inherent to traditional current−mode supplies:
Vcc
D1
Rlimit
Laux
Ground
Figure 30. A Simple Zener Diode Added in Parallel
VCCON
Drain current
Figure 31. The 1 ms soft−start sequence
Jittering
sawtooth is internally generated and modulates the clock up
and down with a fixed frequency of 300 Hz. Figure 32
shows the relationship between the jitter ramp and the
frequency deviation. It is not possible to externally disable
the jitter.
Frequency jittering is a method used to soften the EMI
signature by spreading the energy in the vicinity of the main
switching component. The NCP107X offers a ±6%
deviation of the nominal switching frequency. The sweep
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NCP1070, NCP1071, NCP1072, NCP1075, NCP1076, NCP1077
Jitter ramp
68.9kHz
65kHz
Internal
sawtooth
61.1kHz
adjustable
Figure 32. Modulation Effects on the Clock Signal by the Jittering Sawtooth
Line Detection
Frequency Foldback
An internal comparator monitors the drain voltage as
recovering from one of the following situations:
• Short Circuit Protection,
• VCC OVP is confirmed,
• UVLO
• TSD
If the drain voltage is lower than the internal threshold
VHV(EN) (91 Vdc typically), the internal power switch is
inhibited. This avoids operating at too low ac input. This is
also called brown−in function in some fields.
The reduction of no−load standby power associated with
the need for improving the efficiency, requires to change the
traditional fixed−frequency type of operation. This device
implements a switching frequency folback when the
feedback current passes above a certain level, IFBfold, set
around 68 mA. At this point, the oscillator enters frequency
foldback and reduces its switching frequency.
The internal peak current set−point is following the
feedback current information until its level reaches the
minimal freezing level point of IFreeze. The only way to
further reduce the transmitted power is to diminish the
operating frequency down to Fmin (25 kHz typically). This
value is reached at a feedback current level of IFBfold(end).
Below this point, if the output power continues to decrease,
the part enters skip cycle for the best noise−free performance
in no−load conditions. Figures 33 and 34 depict the adopted
scheme for the part.
Figure 33. By Observing the Current on the Feedback Pin, the Controller Reduces its Switching Frequency for an
Improved Performance at Light Load
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NCP1070, NCP1071, NCP1072, NCP1075, NCP1076, NCP1077
Figure 34. Ipk Set−point is Frozen at Lower Power Demand.
Feedback and Skip
In this linear operating range, the dynamic resistance is
19.5 kW typically (RFB(up)) and the effective pull up voltage
is 3.3 V typically (VFB(REF)). When IFB is below 40 mA, the
FB voltage will jump to close to 4.5 V.
Figure 35 depicts the relationship between feedback
voltage and current. The feedback pin operates linearly as
the absolute value of feedback current (IFB) is above 40 mA.
Figure 35. Feedback Voltage vs. Current
Figure 36 depicts the skip mode block diagram. When the
FB current information reaches IFBskip, the internal clock to
set the flip−flop is blanked and the internal consumption of
the controller is decreased. The hysteresis of internal skip
comparator is minimized to lower the ripple of the auxiliary
voltage for VCC pin and VOUT of power supply during skip
mode. It easies the design of VCC over load range.
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NCP1070, NCP1071, NCP1072, NCP1075, NCP1076, NCP1077
Figure 36. Skip Cycle Schematic
Ramp Compensation and Ipk Set−point
Here we got a table of the ramp compensation, the initial
current set point, and the final current set−point of different
versions of switcher.
In order to allow the NCP107X to operate in CCM with a
duty cycle above 50%, a fixed slope compensation is
internally applied to the current−mode control.
NCP1070
NCP1071
NCP1072
NCP1075
NCP1076
NCP1077
Fsw
Sa
65 kHz
7 mA/ms
100 kHz
11 mA/ms
130 kHz
14 mA/ms
65 kHz
10 mA/ms
100 kHz
15 mA/ms
130 kHz
20 mA/ms
65 kHz
4.2 mA/ms
100 kHz
6.5 mA/ms
130 kHz
8.4 mA/ms
65 kHz
7.5 mA/ms
100 kHz
11.5 mA/ms
130 kHz
15 mA/ms
65 kHz
15 mA/ms
100 kHz
23 mA/ms
130 kHz
30 mA/ms
65 kHz
18 mA/ms
100 kHz
28 mA/ms
130 kHz
36 mA/ms
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Ipk(Duty = 50%)
Ipk(0)
250 mA
304 mA
350 mA
425 mA
250 mA
282 mA
450 mA
508 mA
650 mA
765 mA
800 mA
940 mA
NCP1070, NCP1071, NCP1072, NCP1075, NCP1076, NCP1077
The Figure 37 depicts the variation of IPK set−point vs. the power switcher duty ratio, which is caused by the internal ramp
compensation.
Figure 37. IPK Set−point Varies with Power Switch On Time, Which is Caused by the Ramp Compensation
Design Procedure
maximum voltage that can be reflected during toff .
As a result, the Flyback voltage which is reflected
on the drain at the switch opening cannot be larger
than the input voltage. When selecting
components, you thus must adopt a turn ratio
which adheres to the following equation:
The design of an SMPS around a monolithic device does
not differ from that of a standard circuit using a controller
and a MOSFET. However, one needs to be aware of certain
characteristics specific of monolithic devices. Let us follow
the steps:
Vin min = 90 Vac or 127 Vdc once rectified, assuming a low
bulk ripple
Vin max = 265 Vac or 375 Vdc
Vout = 12 V
Pout = 10 W
Operating mode is CCM
h = 0.8
1. The lateral MOSFET body−diode shall never be
forward biased, either during start−up (because of
a large leakage inductance) or in normal operation
as shown by Figure 38. This condition sets the
NǒV out ) V f Ǔ t V in,min
2. In our case, since we operate from a 127 V DC rail
while delivering 12 V, we can select a reflected
voltage of 120 Vdc maximum. Therefore, the turn
ratio Np:Ns must be smaller than
V reflect
V out ) V f
+
120
+ 9.6
12 ) 0.5
or Np:Ns < 9.6. Here we choose N = 8 in this case.
We will see later on how it affects the calculation.
350
250
150
50.0
> 0 !!
−50.0
1.004M
1.011M
(eq. 3)
1.018M
1.025M
1.032M
Figure 38. The Drain−Source Wave Shall Always be Positive
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NCP1070, NCP1071, NCP1072, NCP1075, NCP1076, NCP1077
K+
L+
Figure 39. Primary Inductance Current Evolution in
CCM
DI L +
V drain,max + V in ) NǒV out ) V f Ǔ ) I peak
Ǹ
1)
V
ǒ
Ǔ
L+
I avg
d
)
I Lavg + I peak *
+ 127
3.8
0.44
65k
DI L
2
+ I peak +
98m DI L
)
2
0.44
DI L
2
+ 0.34 * 0.112 + 223 mA
6. Based on the above numbers, we can now evaluate
the conduction losses:
I d,rms +
+
Ǹǒ
DI L
d I peak 2 * I peakDI L )
Ǹ
2
3
ǒ
0.44 0.335 2 * 0.335 @ 0.223 ) 0.223
3
2
+ 154 mA
If we take the maximum Rds(on) for a 125°C junction
temperature, i.e. 24 W, then conduction losses worse
case are:
P cond + I d,rms 2R DS(on) + 570 mW
7. Off−time and on−time switching losses can be
estimated based on the following calculations:
(eq. 5)
P off +
5. To obtain the primary inductance, we have the
choice between two equations:
ǒV indǓ
+ 3.8 mH
On IL, ILavg can also be calculated:
Lf
+ 0.44
out)V f
12.75
LF SW
in,min
N V
2
+ 335 mA
where Lf is the leakage inductance, Ctot the total
capacitance at the drain node (which is increased by
the capacitor you will wire between drain and
source), N the NP:NS turn ratio, Vout the output
voltage, Vf the secondary diode forward drop and
finally, Ipeak the maximum peak current. Worse case
occurs when the SMPS is very close to regulation,
e.g. the Vout target is almost reached and Ipeak is still
pushed to the maximum. For this design, we have
selected our maximum voltage around 650 V (at Vin
= 375 Vdc). This voltage is given by the RCD clamp
installed from the drain to the bulk voltage. We will
see how to calculate it later on.
4. Calculate the maximum operating duty−cycle for
this flyback converter operated in CCM:
NǒV out ) V fǓ ) V in,min
1
V in,min @ d max
I peak +
C tot
1
65k
0.44)
The peak current can be evaluated to be:
(eq. 4)
+
(127
+ 223 mA peak−to−peak
3. Lateral MOSFETs have a poorly doped
body−diode which naturally limits their ability to
sustain the avalanche. A traditional RCD clamping
network shall thus be installed to protect the
MOSFET. In some low power applications, a
simple capacitor can also be used since
NǒV out ) V fǓ
I Lavg
and defines the amount of ripple we want in CCM
(see Figure 39).
♦ Small K: deep CCM, implying a large primary
inductance, a low bandwidth and a large
leakage inductance.
♦ Large K: approaching BCM where the rms
losses are worse, but smaller inductance,
leading to a better leakage inductance.
From Equation 6, a K factor of 1 (50% ripple), gives
an inductance of:
ILavg
d max +
DI L
+
2
I peakǒV bulk ) V clampǓt off
2T sw
0.335
(eq. 6)
+ 36 mW
f swKP in
where
www.onsemi.com
24
(127 ) 120 @ 2)
2
15.4m
10n
(eq. 7)
NCP1070, NCP1071, NCP1072, NCP1075, NCP1076, NCP1077
8. The theoretical total power is then 0.570 + 0.036 +
0.0055 = 611 mW
9. If the NCP107X operates at DSS mode, then the
losses caused by DSS mode should be counted as
losses of this device on the following calculation:
Where, assume the Vclamp is equal to two times of
reflected voltage.
P on +
+
I valleyǒV bulk ) NǒV out ) V fǓǓt on
6T sw
0.111
(127 ) 100)
6
20n
P DSS + I CC1 @ V in,max + 1m @ 375 + 375 mW
(eq. 8)
(eq. 9)
15.4m
+ 5.5 mW
MOSFET protection
As in any Flyback design, it is important to limit the drain
excursion to a safe value, e.g. below the MOSFET BVdss
which is 700 V. Figure 40a, b, c present possible
implementations:
It is noted that the overlap of voltage and current seen
on MOSFET during turning on and off duration is
dependent on the snubber and parasitic capacitance
seen from drain pin. Therefore the toff and ton in
Equations 7 and 8 have to be modified after
measuring on the bench.
a
b
c
Figure 40. Different Options to Clamp the Leakage Spike
Figure 40a: the simple capacitor limits the voltage
according to The lateral MOSFET body−diode shall never
be forward biased, either during start−up (because of a large
leakage inductance) or in normal operation as shown by
Figure 38. This condition sets the maximum voltage that can
be reflected during toff . As a result, the Flyback voltage
which is reflected on the drain at the switch opening cannot
be larger than the input voltage. When selecting
components, you thus must adopt a turn ratio which adheres
to the following equation: Equation 3. This option is only
valid for low power applications, e.g. below 5 W, otherwise
chances exist to destroy the MOSFET. After evaluating the
leakage inductance, you can compute C with Equation 4.
Typical values are between 100 pF and up to 470 pF. Large
capacitors increase capacitive losses...
Figure 40b: the most standard circuitry is called the RCD
network. You calculate Rclamp and Cclamp using the
following formulae:
R clamp +
2 V clampǒV clamp * ǒV out ) V fǓNǓ
Vclamp is usually selected 50−80 V above the reflected
value N x (Vout + Vf). The diode needs to be a fast one and
a MUR160 represents a good choice. One major drawback
of the RCD network lies in its dependency upon the peak
current. Worse case occurs when Ipeak and Vin are maximum
and Vout is close to reach the steady−state value.
Figure 40c: this option is probably the most expensive of
all three but it offers the best protection degree. If you need
a very precise clamping level, you must implement a zener
diode or a TVS. There are little technology differences
behind a standard zener diode and a TVS. However, the die
area is far bigger for a transient suppressor than that of zener.
A 5 W zener diode like the 1N5388B will accept 180 W peak
power if it lasts less than 8.3 ms. If the peak current in the
worse case (e.g. when the PWM circuit maximum current
limit works) multiplied by the nominal zener voltage
exceeds these 180 W, then the diode will be destroyed when
the supply experiences overloads. A transient suppressor
like the P6KE200 still dissipates 5 W of continuous power
but is able to accept surges up to 600 W @ 1 ms. Select the
zener or TVS clamping level between 40 to 80 V above the
reflected output voltage when the supply is heavily loaded.
(eq. 10)
L leakI peak 2F sw
C clamp +
V clamp
(eq. 11)
V rippleF swR clamp
www.onsemi.com
25
NCP1070, NCP1071, NCP1072, NCP1075, NCP1076, NCP1077
Power Dissipation and Heatsinking
75°C/W and thus dissipate more power. The maximum
power the device can thus evacuate is:
The NCP107X welcomes two dissipating terms, the DSS
current−source (when active) and the MOSFET. Thus, Ptot
= PDSS + PMOSFET. It is mandatory to properly manage the
heat generated by losses. If no precaution is taken, risks exist
to trigger the internal thermal shutdown (TSD). To help
dissipating the heat, the PCB designer must foresee large
copper areas around the package. Take the PDIP−7 package
as an example, when surrounded by a surface greater than
1.0 cm2 of 35 mm copper, it becomes possible to drop its
thermal resistance junction−to−ambient, RqJA down to
P max +
T Jmax * T ambmax
(eq. 12)
R qJA
which gives around 930 mW for an ambient of 50°C and a
maximum junction of 120°C. If the surface is not large
enough, assuming the RqJA is 100°C/W, then the maximum
power the device can evacuate becomes 700 mW. Figure 41
gives a possible layout to help drop the thermal resistance.
Figure 41. A Possible PCB Arrangement to Reduce the Thermal Resistance Junction−to−Ambient
is made via a NCP431 whose low bias current (50 mA) helps
to lower the no load standby power.
Measurements have been taken from a demonstration
board implementing the diagram in Figure 43 and the
following results were achieved with auxiliary winding to
bias the device:
A 10 W NCP1075 based Flyback Converter Featuring
Low Standby Power
Figure 43 depicts a typical application showing a
NCP1075−65 kHz operating in a 10 W converter. To leave
more room for the MOSFET, it is recommended to disable
the DSS by shorting the J3. In this application, the feedback
No load consumption with
auxiliary winding
100 Vac
115 Vac
230 Vac
265 Vac
26 mW
28 mW
38 mW
45 mW
www.onsemi.com
26
NCP1070, NCP1071, NCP1072, NCP1075, NCP1076, NCP1077
Figure 42. Vout = 12 V
R_L3
15
T1
MA5597−AL
C9
10 nF
Figure 43. A 12 V – 0.85 A Universal Mains Power Supply
www.onsemi.com
27
NCP1070, NCP1071, NCP1072, NCP1075, NCP1076, NCP1077
ORDERING INFORMATION
Device
NCP1070STAT3G
Frequency
RDS(on) (W)
Ipk (mA)
65 kHz
22
250
NCP1070STBT3G
100 kHz
22
250
NCP1070STCT3G
130 kHz
22
250
NCP1070P065G
65 kHz
22
250
NCP1070P100G
100 kHz
22
250
NCP1070P130G
130 kHz
22
250
NCP1071STAT3G
65 kHz
22
350
NCP1071STBT3G
100 kHz
22
350
NCP1071STCT3G
130 kHz
22
350
NCP1071P065G
65 kHz
22
350
NCP1071P100G
100 kHz
22
350
NCP1071P130G
130 kHz
22
350
NCP1072STAT3G
65 kHz
11
250
NCP1072STBT3G
100 kHz
11
250
NCP1072P065G
65 kHz
11
250
NCP1072P100G
100 kHz
11
250
NCP1072P100BG
100 kHz
11
250
NCP1075STAT3G
65 kHz
11
450
NCP1075STBT3G
100 kHz
11
450
NCP1075STCT3G
130 kHz
11
450
NCP1075P065G
65 kHz
11
450
NCP1075P100G
100 kHz
NCP1075P130G
NCP1076STAT3G
Package Type
Shipping†
4000 / Tape & Reel
SOT−223
(Pb−Free)
4000 / Tape & Reel
4000 / Tape & Reel
50 Units / Rail
PDIP−7
(Pb−Free)
50 Units / Rail
50 Units / Rail
4000 / Tape & Reel
SOT−223
(Pb−Free)
4000 / Tape & Reel
4000 / Tape & Reel
50 Units / Rail
PDIP−7
(Pb−Free)
50 Units / Rail
50 Units / Rail
SOT−223
(Pb−Free)
4000 / Tape & Reel
4000 / Tape & Reel
50 Units / Rail
PDIP−7
(Pb−Free)
50 Units / Rail
50 Units / Rail
4000 / Tape & Reel
SOT−223
(Pb−Free)
4000 / Tape & Reel
4000 / Tape & Reel
50 Units / Rail
PDIP−7
(Pb−Free)
11
450
130 kHz
11
450
50 Units / Rail
65 kHz
4.7
650
4000 / Tape & Reel
NCP1076STBT3G
100 kHz
4.7
650
NCP1076STCT3G
130 kHz
4.7
650
NCP1076P065G
65 kHz
4.7
650
SOT−223
(Pb−Free)
50 Units / Rail
4000 / Tape & Reel
4000 / Tape & Reel
50 Units / Rail
PDIP−7
(Pb−Free)
NCP1076P100G
100 kHz
4.7
650
NCP1076P130G
130 kHz
4.7
650
50 Units / Rail
NCP1077STAT3G
65 kHz
4.7
800
4000 / Tape & Reel
NCP1077STBT3G
100 kHz
4.7
800
NCP1077STCT3G
130 kHz
4.7
800
NCP1077P065G
65 kHz
4.7
800
NCP1077P100G
100 kHz
4.7
800
NCP1077P130G
130 kHz
4.7
800
SOT−223
(Pb−Free)
50 Units / Rail
4000 / Tape & Reel
4000 / Tape & Reel
50 Units / Rail
PDIP−7
(Pb−Free)
50 Units / Rail
50 Units / Rail
†For information on tape and reel specifications, including part orientation and tape sizes, please refer to our Tape and Reel Packaging
Specifications Brochure, BRD8011/D.
www.onsemi.com
28
NCP1070, NCP1071, NCP1072, NCP1075, NCP1076, NCP1077
PACKAGE DIMENSIONS
SOT−223 (TO−261)
CASE 318E−04
ISSUE N
D
b1
NOTES:
1. DIMENSIONING AND TOLERANCING PER ASME Y14.5M, 1994.
2. CONTROLLING DIMENSION: INCH.
4
HE
E
1
2
3
b
e1
e
0.08 (0003)
A1
C
q
A
DIM
A
A1
b
b1
c
D
E
e
e1
L
L1
HE
q
L
MIN
1.50
0.02
0.60
2.90
0.24
6.30
3.30
2.20
0.85
0.20
1.50
6.70
0°
MILLIMETERS
NOM
MAX
1.63
1.75
0.06
0.10
0.75
0.89
3.06
3.20
0.29
0.35
6.50
6.70
3.50
3.70
2.30
2.40
0.94
1.05
−−−
−−−
1.75
2.00
7.00
7.30
10°
−
L1
SOLDERING FOOTPRINT*
3.8
0.15
2.0
0.079
2.3
0.091
2.3
0.091
6.3
0.248
2.0
0.079
1.5
0.059
SCALE 6:1
mm Ǔ
ǒinches
*For additional information on our Pb−Free strategy and soldering
details, please download the ON Semiconductor Soldering and
Mounting Techniques Reference Manual, SOLDERRM/D.
www.onsemi.com
29
MIN
0.060
0.001
0.024
0.115
0.009
0.249
0.130
0.087
0.033
0.008
0.060
0.264
0°
INCHES
NOM
0.064
0.002
0.030
0.121
0.012
0.256
0.138
0.091
0.037
−−−
0.069
0.276
−
MAX
0.068
0.004
0.035
0.126
0.014
0.263
0.145
0.094
0.041
−−−
0.078
0.287
10°
NCP1070, NCP1071, NCP1072, NCP1075, NCP1076, NCP1077
PACKAGE DIMENSIONS
PDIP−7 (PDIP−8 LESS PIN 6)
CASE 626A
ISSUE B
D
A
E
H
8
5
E1
1
4
NOTE 8
c
b2
B
END VIEW
TOP VIEW
WITH LEADS CONSTRAINED
NOTE 5
A2
A
e/2
NOTE 3
L
SEATING
PLANE
A1
C
M
D1
e
8X
SIDE VIEW
b
0.010
eB
END VIEW
M
C A
M
B
M
NOTES:
1. DIMENSIONING AND TOLERANCING PER ASME Y14.5M, 1994.
2. CONTROLLING DIMENSION: INCHES.
3. DIMENSIONS A, A1 AND L ARE MEASURED WITH THE PACKAGE SEATED IN JEDEC SEATING PLANE GAUGE GS−3.
4. DIMENSIONS D, D1 AND E1 DO NOT INCLUDE MOLD FLASH
OR PROTRUSIONS. MOLD FLASH OR PROTRUSIONS ARE
NOT TO EXCEED 0.10 INCH.
5. DIMENSION E IS MEASURED AT A POINT 0.015 BELOW DATUM
PLANE H WITH THE LEADS CONSTRAINED PERPENDICULAR
TO DATUM C.
6. DIMENSION E3 IS MEASURED AT THE LEAD TIPS WITH THE
LEADS UNCONSTRAINED.
7. DATUM PLANE H IS COINCIDENT WITH THE BOTTOM OF THE
LEADS, WHERE THE LEADS EXIT THE BODY.
8. PACKAGE CONTOUR IS OPTIONAL (ROUNDED OR SQUARE
CORNERS).
DIM
A
A1
A2
b
b2
C
D
D1
E
E1
e
eB
L
M
INCHES
MIN
MAX
−−−−
0.210
0.015
−−−−
0.115 0.195
0.014 0.022
0.060 TYP
0.008 0.014
0.355 0.400
0.005
−−−−
0.300 0.325
0.240 0.280
0.100 BSC
−−−−
0.430
0.115 0.150
−−−−
10 °
MILLIMETERS
MIN
MAX
−−−
5.33
0.38
−−−
2.92
4.95
0.35
0.56
1.52 TYP
0.20
0.36
9.02
10.16
0.13
−−−
7.62
8.26
6.10
7.11
2.54 BSC
−−−
10.92
2.92
3.81
−−−
10 °
NOTE 6
ON Semiconductor and the
are registered trademarks of Semiconductor Components Industries, LLC (SCILLC) or its subsidiaries in the United States and/or other countries.
SCILLC owns the rights to a number of patents, trademarks, copyrights, trade secrets, and other intellectual property. A listing of SCILLC’s product/patent coverage may be accessed
at www.onsemi.com/site/pdf/Patent−Marking.pdf. SCILLC reserves the right to make changes without further notice to any products herein. SCILLC makes no warranty, representation
or guarantee regarding the suitability of its products for any particular purpose, nor does SCILLC assume any liability arising out of the application or use of any product or circuit, and
specifically disclaims any and all liability, including without limitation special, consequential or incidental damages. “Typical” parameters which may be provided in SCILLC data sheets
and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be validated for each
customer application by customer’s technical experts. SCILLC does not convey any license under its patent rights nor the rights of others. SCILLC products are not designed, intended,
or authorized for use as components in systems intended for surgical implant into the body, or other applications intended to support or sustain life, or for any other application in which
the failure of the SCILLC product could create a situation where personal injury or death may occur. Should Buyer purchase or use SCILLC products for any such unintended or
unauthorized application, Buyer shall indemnify and hold SCILLC and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and
expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim
alleges that SCILLC was negligent regarding the design or manufacture of the part. SCILLC is an Equal Opportunity/Affirmative Action Employer. This literature is subject to all applicable
copyright laws and is not for resale in any manner.
PUBLICATION ORDERING INFORMATION
LITERATURE FULFILLMENT:
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ON Semiconductor Website: www.onsemi.com
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For additional information, please contact your local
Sales Representative
NCP1070/D