Internationally Approved TV Rated Rockers Series JW Distinctive Characteristics Industry’s first molded rocker with TV rating. Designed to handle large inrush current. JWM models certified for TV-5 rating and JWL models for TV-8 rating. Special 5A @ 72V DC rating for JWL models to use in worldwide telecommunication equipment for power distribution applications. Prominent external insulating barriers increase insulation resistance and dielectric strength. Constructed for dust resistance with interior cover between actuator and contact area. Specially designed to break light contact welds. JWMW panel seal version meets IP67 of IEC60529 Standards (similar to NEMA 4 and 6). Terminals are molded in and epoxy sealed to lock out flux, dust, and other contaminants. Actual Size JWM Housing and case of heat resistant resin meet UL 94V-0 standard. NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 03-07 Internationally Approved TV Rated Rockers Series JW General Specifications Electrical Capacity (Resistive Load) Power Level: Other Ratings Contact Resistance: Insulation Resistance: Dielectric Strength: Mechanical Life: Electrical Life: Nominal Operating Force: Angle of Throw: Materials & Finishes Housing/Frame & Barrier: Interior Seal for JWM & JWL: Case/Base: Environmental Data Operating Temp Range: Humidity: Vibration: Shock: Sealing: Installation Soldering Time & Temp: Standards & Certifications Flammability Standards: TV Ratings for UL & CSA: UL File No. WOYR2.E44145 CSA File No. 023535-0-000 UL & C-UL Recognized: R CSA Certified: VDE Approved: V D E 10A @ 125/250V AC for JWM & JWMW models; 10A @ 30V DC for JWMW; 16A @ 125/250V AC for JWL models; 5A @ 72V DC for telecommunication applications 10 milliohms maximum for JWM & JWMW; 20 milliohms maximum for JWL 1,000 megohms minimum @ 500V DC 2,000V AC minimum between contacts for 1 minute minimum; 4,000V AC minimum between contacts & case for 1 minute minimum 25,000 operations minimum 25,000 operations minimum JWM & JWMW Single Pole 3.92N & Double Pole 7.84N JWL Single Pole 5.00N & Double Pole 10.00N 26° Polyamide (UL94V-0) Polyphenylene sulfide Melamine (UL94V-0) Movable Contacts: Stationary Contacts: Terminals: Silver alloy Silver alloy Brass with silver plating –25°C through +70°C (–13°F through +158°F) for JWM & JWL; –25°C through +85°C (–13°F through +185°F) for panel seal JWMW model 90 ~ 95% humidity for 96 hours @ 40°C (104°F) 10 ~ 55Hz with peak-to-peak amplitude of 1.5mm traversing the frequency range & returning in 1 minute; 3 right angled directions for 2 hours 50G (490m/s2) acceleration (tested in 6 right angled directions, with 5 shocks in each direction) IP67 of IEC60529 standard for panel seal JWMW model; dust resistant inner seal for others. Manual Soldering: See Profile A in Supplement section. UL94V-0 for housing/frame & case/base of JWL, JWM, & JWMW models JWM & JWMW (TV-5) Overload Test @ 120V AC for 50 operations: Steady State Current (rms) 7.5A; Minimum Inrush Current (peak) 111A JWM & JWMW (TV-5) Endurance Test @ 120V AC for 25,000 operations: Steady State Current (rms) 5A; Minimum Inrush Current (peak) 78A JWL (TV-8) Overload Test @ 120V AC for 50 operations: Steady State Current (rms) 12A; Minimum Inrush Current (peak) 163A JWL (TV-8) Endurance Test @ 120V AC for 25,000 operations: Steady State Current (rms) 8A; Minimum Inrush Current (peak) 117A JWM & JWMW models recognized at 10A @ 250V AC & JWMW at 10A @ 30V DC; JWL models recognized at 16A @ 250V AC; 5A @ 72V DC (specify “/U-DC” after part number to request UL rating be marked on DC rated switches); UL File No. WOYR2.E44145; C-UL File No. WOYR8.E44145. JWM & JWMW models certified at 10A @ 250V AC; JWL models certified at 16A @ 250V AC; CSA File No. 023535-0-000 JWM models approved at steady state 5A, inrush 80A, resistive 10A, & motor load 6A all at 250V AC; VDE License No. 115637; JWL models approved at steady state 8A, inrush 128A, resistive 16A, & motor load 8A all at 250V AC; VDE License No. 115637. Note: JWM & JWL Double Pole, Single Throw models approved only with the international on-off symbols on the actuator. NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 03-07 Series JW Internationally Approved TV Rated Rockers TYPICAL SWITCH ORDERING EXAMPLE JW L 2 1 RATINGS R C 2 BARRIER TYPES M TV-5 Rated 10A @ 125/250V AC MW Panel Seal TV-5 Rated 10A @ 125/250V AC L TV-8 Rated 16A @ 125/250V AC A HOUSING COLORS R No Barrier A Black B With Barrier B Ivory Note: JWMW combines with code R only. H Gray Note: JWMW available with black only. CAP COLORS POLES A Black BARRIER COLORS 1 SPST SPDT B Ivory A Black C Red B Ivory 2 * DPST DPDT H Gray H Gray * DPST must have international ON-OFF symbols for VDE approval. Note: JWMW available with black or red only. INSCRIPTION ORIENTATION CIRCUITS 1 ON NONE OFF No Code 2 ON NONE ON 1 Horizontal 2 Vertical No Inscription IMPORTANT: Standard markings: TV Rating, UL, C-UL, CSA, & VDE. Specific models & ratings for international approvals noted on General Specifications page. These are inscriptions for Single Throw models only. DESCRIPTION FOR TYPICAL ORDERING EXAMPLE JWL21RC2A Red Rocker Cap with International ON-OFF Symbols in Vertical Orientation DPST ON-NONE-OFF Circuit Black Housing TV-8 Rated 16A @ 125/250V AC NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 03-07 Series JW Internationally Approved TV Rated Rockers RATINGS M TV-5 Rated Power Level 10A @ 125/250V AC MW Panel Seal TV-5 Rated Power Level 10A @ 125/250V AC TV-8 Rated Power Level 16A @ 125/250V AC L POLES & CIRCUITS Rocker Position Connected Terminals Down Center Up Down Center Up Throw & Schematics Note: Terminal numbers are not actually on the switch. Actuator positions oriented with switch part number facing front. Pole Model SP JWM11 JWMW11 JWL11 ON NONE OFF 1-1b OPEN OPEN SPST SP JWM12 JWMW12 JWL12 ON NONE ON 1-1b OPEN 1-1a SPDT DP JWM21 JWMW21 JWL21 ON NONE OFF 1-1b 2-2b OPEN OPEN DPST DP JWM22 JWMW22 JWL22 ON NONE ON 1-1b 2-2b OPEN 1-1a 2-2a DPDT 1 (COM) 1b 1 (COM) 1a 1 1b (COM) 2 1b 1 1a 2b (COM) 1b 2 2a 2b BARRIER TYPES & COLORS R B No Barrier Flange/Housing Material: Polyamide Finish: Matte JWM With Barrier Barrier Material: Polyamide Finish: Matte JWL No-barrier type has a flat flange which is an integral part of the switch. JWMW panel seal device has exterior seal of acrylonitrile butadiene rubber covering the flange. JWM JWL Barrier type designates that either AT217 (for JWM) or AT218 (for JWL) is factory assembled. Dimensions for barriers are shown in the Accessories section. Barrier Colors Available: A Black B Ivory H NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com Gray 03-07 Series JW Internationally Approved TV Rated Rockers CAP COLORS Rocker cap is an integral part of the switch and not available separately. JWMW available with black or red caps only. Cap Material: Polyphenelene Oxide Finish: Matte Cap Colors Available: A Black B C Ivory H Red Gray INSCRIPTIONS No Code 1 No Inscription DPST models without inscriptions do not have VDE approval. Inscription for Horizontal Mounting Inscription for Vertical Mounting 2 The IEC symbols for On-Off are supplied with Single Throw models only. Orientation of inscription must be selected. Inscription Colors: Black ink on Ivory or Gray cap. White ink on Black or Red cap. Contact factory for other inscriptions. HOUSING Material: Polyamide A Colors Available: Black B Ivory H Gray Finish: Matte JWMW panel seal models available in black housing only. TERMINALS Solder Lug/.110” (2.8mm) Quick Connect Solder Lug/.187” (4.75mm) Quick Connect JWM & JWMW JWL Epoxy Seal (3.2) .126 (7.5) .295 (0.6) R (2.8) .024 .110 (1.6) .063 Thk = (0.5) .020 Epoxy Seal (7.5) .295 (1.5) R .059 (0.65) R .026 Thk = (0.8) .031 (4.75) .187 This switch assembly with connectors is not UL, C-UL, CSA, or VDE approved. NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 03-07 Internationally Approved TV Rated Rockers Series JW TYPICAL SWITCH DIMENSIONS TV-5 No Barrier • 10 Amp Single & Double Pole (15.0) .591 (6.0) .236 Part No. (19.6) .772 (7.7) Typ .303 (22.6) .890 26° 2b JWM11RC1A TV-5 With Barrier • 10 Amp 1 COM (16.4) .646 (0.5) Typ .020 (21.5) .846 1a Single & Double Pole (15.0) .591 Part No. (7.7) Typ .303 (22.6) .890 (25.0) .984 (19.6) .772 2b 1b 2 1 COM COM (0.5) Typ .020 (13.6) .535 (18.0) .709 (22.2) .874 Panel Seal • TV-5 No Barrier • 10 Amp (7.2) .283 (2.8) Typ .110 (6.2) .244 (15.4) .606 (7.5) .295 (18.9) .744 Single & Double Pole (7.0) .276 Part No. (19.6) .772 (15.0) .591 (7.7) Typ .303 (22.6) .890 26° 2b 1b 2 1 COM (16.4) .646 COM 2a (3.0) .118 (13.6) .535 (21.0) .827 (21.5) .846 (6.2) .244 (15.4) .606 (7.5) .295 (29.6) 1.165 1a (0.5) Typ .020 JWMW22RCA (30.0) 1.181 1a 2a JWM11BCA-H (2.8) Typ .110 (6.2) .244 (15.4) .606 (7.5) .295 (27.0) 1.063 COM 2a (2.0) .079 (13.6) .535 (18.0) .709 1b 2 (2.8) Typ .110 Single pole double throw models do not have terminals 2a, 2, & 2b; single throw models do not have 1a & 2a. PANEL CUTOUTS FOR JWM MODELS Panel Thickness Range Without Barrier (JWM & JWMW): .039” ~ .157” (1.0mm ~ 4.0mm) With Barrier (JWM): .024” ~ .126” (0.6mm ~ 3.2mm) (25.0) .984 (24.0) .945 JWM JWMW (15.4) .606 (15.4) .606 NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 03-07 Internationally Approved TV Rated Rockers Series JW TYPICAL SWITCH DIMENSIONS TV-8 No Barrier • 16 Amp Single & Double Pole (7.0) .276 Part No. (24.4) .961 (20.0) .787 (9.8) Typ .386 (28.0) 1.102 26° (20.2) .795 2b 1b 2 1 COM COM 2a 1a (0.8) Typ .031 (17.6) .693 JWL21RC2A (4.75) Typ .187 (2.0) .079 (23.0) .906 (24.0) .945 (9.0) .354 (20.5) .807 (7.5) .295 Single pole double throw models do not have terminals 2a, 2, & 2b; single throw models do not have 1a & 2a. TV-8 With Barrier • 16 Amp Single & Double Pole (20.0) .787 Part No. (24.4) .961 (9.8) Typ .386 (28.0) 1.102 (29.0) 1.142 2b 1b 2 1 COM COM 2a (17.6) .693 (23.0) .906 (27.2) 1.071 JWL11BCA-H (32.0) 1.260 (0.8) Typ .031 (8.15) .321 (21.4) .843 1a (9.0) .354 (20.5) .807 (7.5) .295 (35.0) 1.378 (4.75) Typ .187 Single pole double throw models do not have terminals 2a, 2, & 2b; single throw models do not have 1a & 2a. PANEL CUTOUT FOR JWL MODELS Panel Thickness Range Without Barrier: .039” ~ .157” (1.0mm ~ 4.0mm) (29.5) 1.161 With Barrier: .024” ~ .126” (0.6mm ~ 3.2mm) (20.5) .807 NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 03-07 Internationally Approved TV Rated Rockers Series JW OPTIONAL DUST COVER AT4126 Dust Cover for JWL Rocker Lid: Clear Polyvinyl Chloride Base: Black Polyamide Recommended Temperature Range: –10° ~ +70°C (+14°F ~ +158°F) Loses pliability below 0°C (+32°F) Recommended Panel Thickness: .031” ~ .134” (0.8mm ~ 3.4mm) (42.0) 1.654 (22.2) .874 Top (8.6) .339 Side (2.6) .102 (33.0) 1.299 Bottom Switch Groove Assembly Instructions: (1) Insert bottom of switch through the base until the tabs lock into place. Lid Base (2) Snap the switch into the panel. (3) Seat the lid into the grooves of the base. Groove NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 03-07