Delta DVETR2812SF/ES-XXX High reliability hybrid dc-dc converters with integral emi filter Datasheet

DVETR2800S Series
HIGH RELIABILITY HYBRID
DC-DC CONVERTERS
WITH INTEGRAL EMI FILTER
DESCRIPTION
FEATURES
The DVETR series of high reliability DC-DC
converters is operable over the full military (-55 °C to
+125 °C) temperature range with no power derating.
Unique to the DVETR series is a fault tolerant
magnetic feedback circuit. Operating at a nominal
fixed frequency of 500 kHz per stage, these
regulated, isolated units utilize well-controlled
undervoltage lockout circuitry to eliminate slow startup problems.
•
•
•
These converters are designed and manufactured in
a facility qualified to ISO9001 and certified to MILPRF-38534 and MIL-STD-883.
This product may incorporate one or more of the
following U.S. patents:
5,784,266
5,790,389
5,963,438
5,999,433
6,005,780
6,084,792
6,118,673
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
High Reliability
Very Low Output Noise
Wide Input Voltage Range: 15 to 50 Volts per
MIL-STD-704
Up to 40 Watts Output Power
Fault Tolerant Magnetic Feedback Circuit
NO Use of Optoisolators
Undervoltage Lockout
Indefinite Short Circuit Protection
Current Limit Protection
Industry Standard Pinout
High Input Transient Voltage: 80 Volts for 1 sec
per MIL-STD-704A
Precision Solder Seal Hermetic Package
High Power Density: > 30 W/in3
Custom Versions Available
Additional Environmental Screening Available
No External EMI Filter Required
Meets MIL-STD-461C and MIL-STD-461D EMC
Requirements
Protects Against Conducted Susceptibility
Specified in MIL-STD-461C, CS01 and CS02
Flanged and Non-flanged Versions Available
MIL-PRF-38534 Element Evaluated
Components
Figure 1 – DVETR2800S / DVETR2800SF DC-DC Converter
(Not To Scale)
1X031DSF
11314 4th Avenue
West, Suite 206
Everett, WA 98204
http://www.vpt-inc.com
Sales Information:
Phone: (425) 353-3010
Fax: (425) 353-4030
E-mail: [email protected]
1
DVETR2800S Series
SPECIFICATIONS (TCASE = -55°C to +125°C, VIN = +28V ± 5%, Full Load, Unless Otherwise Specified)
ABSOLUTE MAXIMUM RATINGS
Input Voltage (Continuous)
Input Voltage (Transient, 1 second)
Output Power1
Power Dissipation (Full Load, TCASE = +125°C)
Parameter
50 VDC
80 Volts
40 Watts
14 Watts
Conditions
Junction Temperature Rise to Case
Storage Temperature
Lead Solder Temperature (10 seconds)
Weight (Maximum) (Un-Flanged / Flanged)
DVETR283R3S
Min
Typ
+15°C
-65°C to +150°C
270°C
(51 / 55) Grams
DVETR2805S
Max
Min
Typ
Max
Units
STATIC
Continuous
INPUT
4
Voltage
Current
Inhibit Pin Input
15
28
50
15
28
50
V
Transient, 1 sec
-
-
80
-
-
80
V
Inhibited
-
-
6
-
-
6
mA
No Load
-
-
90
-
-
90
mA
0
-
1.5
0
-
1.5
V
V
4
Inhibit Pin Open Circuit Voltage
4
UVLO Turn On
4
UVLO Turn Off
OUTPUT
Voltage
13.0
9.0
11.0
13.0
-
14.8
12.0
-
14.8
V
11.0
-
14.5
11.0
-
14.5
V
VOUT
TCASE = 25°C
3.267
3.30
3.333
4.95
5.00
5.05
V
TCASE = -55°C to +125°C
3.25
3.30
3.35
4.90
5.00
5.10
V
3
3
11.0
VOUT
Power
Current
9.0
12.0
VOUT
0
-
20
0
-
30
W
0
-
6.06
0
-
6.0
A
mVp-p
Ripple Voltage
VOUT
Full Load, 20Hz to 10MHz
-
-
50
-
-
50
Line Regulation
VOUT
VIN = 15V to 50V
-
-
20
-
-
20
mV
Load Regulation
VOUT
No Load to Full Load
-
-
50
-
-
50
mV
65
-
-
70
-
-
%
-
-
16
-
-
16
W
-
-
16
-
-
16
W
EFFICIENCY
LOAD FAULT POWER DISSIPATION
Overload
4
Short Circuit
4
CAPACITIVE LOAD
SWITCHING FREQUENCY
ISOLATION
500 VDC
MTBF (MIL-HDBK-217F)
AIF @ TC = 55°C
-
-
1000
-
-
1000
µF
400
475
550
450
500
550
kHz
100
-
-
100
-
-
MΩ
-
413
-
-
413
-
kHrs
DYNAMIC
Load Step Output Transient
VOUT
2
Load Step Recovery
Line Step Output Transient
4
VOUT
2, 4
Line Step Recovery
Turn On Delay
Turn On Overshoot
Notes:
VOUT
Half Load to Full Load
VIN = 16V to 40V
VIN = 0V to 28V
1. Dependant on output voltage.
3. Derate linearly to 0 at 135°C.
1X031DSF
-
-
400
-
-
500
mVPK
-
-
500
-
-
500
µSec
mVPK
-
150
600
-
150
600
-
100
500
-
100
500
µSec
-
-
20
-
-
20
mSec
-
-
30
-
-
50
mVPK
2. Time for output voltage to settle within 1% of its nominal value.
4. Verified by qualification testing.
2
DVETR2800S Series
SPECIFICATIONS (TCASE = -55°C to +125°C, VIN = +28V ± 5%, Full Load, Unless Otherwise Specified)
ABSOLUTE MAXIMUM RATINGS
Input Voltage (Continuous)
Input Voltage (Transient, 1 second)
Output Power1
Power Dissipation (Full Load, TCASE = +125°C)
Parameter
50 VDC
80 Volts
40 Watts
14 Watts
Conditions
Junction Temperature Rise to Case
Storage Temperature
Lead Solder Temperature (10 seconds)
Weight (Maximum) (Un-Flanged / Flanged)
DVETR2812S
Min
Typ
+15°C
-65°C to +150°C
270°C
(51 / 55) Grams
DVETR2815S
Max
Min
Typ
Max
Units
STATIC
Continuous
INPUT
4
Voltage
Current
Inhibit Pin Input
15
28
50
15
28
50
V
Transient, 1 sec
-
-
80
-
-
80
V
Inhibited
-
-
6
-
-
6
mA
No Load
-
-
90
-
-
90
mA
0
-
1.5
0
-
1.5
V
V
4
Inhibit Pin Open Circuit Voltage
4
UVLO Turn On
4
UVLO Turn Off
OUTPUT
Voltage
13.0
9.0
11.0
13.0
-
14.8
12.0
-
14.8
V
11.0
-
14.5
11.0
-
14.5
V
VOUT
TCASE = 25°C
11.88
12.0
12.12
14.85
15.0
15.15
V
TCASE = -55°C to +125°C
11.72
12.0
12.18
14.775
15.0
15.225
V
3
3
11.0
VOUT
Power
Current
9.0
12.0
VOUT
0
-
40
0
-
40
W
0
-
3.33
0
-
2.67
A
mVp-p
Ripple Voltage
VOUT
Full Load, 20Hz to 10MHz
-
-
50
-
-
50
Line Regulation
VOUT
VIN = 15V to 50V
-
-
20
-
-
20
mV
Load Regulation
VOUT
No Load to Full Load
-
-
50
-
-
50
mV
74
-
-
75
-
-
%
-
-
14
-
-
14
W
-
-
14
-
-
14
W
EFFICIENCY
LOAD FAULT POWER DISSIPATION
Overload
4
Short Circuit
4
CAPACITIVE LOAD
SWITCHING FREQUENCY
ISOLATION
500 VDC
MTBF (MIL-HDBK-217F)
AIF @ TC = 55°C
-
-
500
-
-
500
µF
400
475
550
400
475
550
kHz
100
-
-
100
-
-
MΩ
-
413
-
-
413
-
kHrs
DYNAMIC
Load Step Output Transient
VOUT
2
Load Step Recovery
Line Step Output Transient
4
VOUT
2, 4
Line Step Recovery
Turn On Delay
Turn On Overshoot
Notes:
VOUT
Half Load to Full Load
VIN = 16V to 40V
VIN = 0V to 28V
1. Dependant on output voltage.
3. Derate linearly to 0 at 135°C.
1X031DSF
-
-
700
-
-
800
mVPK
-
-
500
-
-
500
µSec
mVPK
-
800
1200
-
800
1200
-
300
500
-
300
500
µSec
-
-
20
-
-
20
mSec
-
-
50
-
-
50
mVPK
2. Time for output voltage to settle within 1% of its nominal value.
4. Verified by qualification testing.
3
DVETR2800S Series
SPECIFICATIONS (TCASE = -55°C to +125°C, VIN = +28V ± 5%, Full Load, Unless Otherwise Specified)
ABSOLUTE MAXIMUM RATINGS
Input Voltage (Continuous)
Input Voltage (Transient, 1 second)
Output Power1
Power Dissipation (Full Load, TCASE = +125°C)
Parameter
50 VDC
80 Volts
40 Watts
14 Watts
Conditions
Junction Temperature Rise to Case
Storage Temperature
Lead Solder Temperature (10 seconds)
Weight (Maximum) (Un-Flanged / Flanged)
DVETR285R2S
Min
Typ
Max
+15°C
-65°C to +150°C
270°C
(51 / 55) Grams
Units
STATIC
Continuous
INPUT
4
Voltage
Current
Inhibit Pin Input
15
28
50
V
Transient, 1 sec
-
-
80
V
Inhibited
-
-
6
mA
No Load
-
-
90
mA
0
-
1.5
V
V
4
Inhibit Pin Open Circuit Voltage
4
UVLO Turn On
4
UVLO Turn Off
OUTPUT
Voltage
13.0
-
14.8
V
11.0
-
14.5
V
V
VOUT
TCASE = 25°C
5.14
5.20
5.26
TCASE = -55°C to +125°C
5.09
5.20
5.31
V
0
-
30
W
0
-
6.0
A
mVp-p
3
3
11.0
VOUT
Power
Current
9.0
12.0
VOUT
Ripple Voltage
VOUT
Full Load, 20Hz to 10MHz
-
-
50
Line Regulation
VOUT
VIN = 15V to 50V
-
-
20
mV
Load Regulation
VOUT
No Load to Full Load
-
-
50
mV
70
-
-
%
-
-
16
W
-
-
16
W
EFFICIENCY
LOAD FAULT POWER DISSIPATION
Overload
4
Short Circuit
4
CAPACITIVE LOAD
SWITCHING FREQUENCY
ISOLATION
500 VDC
MTBF (MIL-HDBK-217F)
AIF @ TC = 55°C
-
-
1000
µF
400
500
550
kHz
100
-
-
MΩ
-
413
-
kHrs
DYNAMIC
Load Step Output Transient
VOUT
2
Load Step Recovery
Line Step Output Transient
4
VOUT
2, 4
Line Step Recovery
Turn On Delay
Turn On Overshoot
Notes:
VOUT
Half Load to Full Load
VIN = 16V to 40V
VIN = 0V to 28V
1. Dependant on output voltage.
3. Derate linearly to 0 at 135°C.
1X031DSF
-
-
500
mVPK
-
-
500
µSec
mVPK
-
150
600
-
100
500
µSec
-
-
20
mSec
-
-
50
mVPK
2. Time for output voltage to settle within 1% of its nominal value.
4. Verified by qualification testing.
4
DVETR2800S Series
BLOCK DIAGRAM
PIN 1
T1
PIN 5
D1
+V OUT
28V IN
C2
EMI
FILTER
Rs2
OUT COM
IN COM
PIN 4
PIN 10
Q1
UNDER
VOLTAGE
SHUTDOWN
PRIMARY
HOUSEKEEPING
SUPPLY
Rs1
MAGNETIC
FEEDBACK
VOLTAGE AND
CURRENT
AMPLIFIERS
-S
PIN 3
+S
PIN 6
PWM
CONTROL
SECONDARY
HOUSEKEEPING
SUPPLY
INH
PIN 2
Figure 2
1X031DSF
5
DVETR2800S Series
CONNECTION DIAGRAM
1
5
28V IN
+V OUT
+S
28 Vdc
6
2
+
-
LOAD
INH
-S
10
3
4
IN COM OUT COM
Figure 3
INHIBIT DRIVE CONNECTION DIAGRAMS
28V IN 1
28V IN 1
10K
10K
INH
2
OPTIONAL
CAPACITOR
BIAS
OPTOISOLATOR
12V
IN COM 10
INH
2
OPTIONAL
CAPACITOR
BIAS
12V
IN COM 10
Figure 4 – Internal Inhibit Circuit and Recommended Drive
Figure 5 – Isolated Inhibit Drive
(Shown with optional capacitor for turn-on delay)
(Shown with optional capacitor for turn-on delay)
1X031DSF
6
DVETR2800S Series
OUTPUT VOLTAGE TRIM
The output voltage can be trimmed up by
connecting a resistor between the +S pin
(PIN 6) and the OUT COM pin (PIN 4). The
maximum trim range is +10%. The
appropriate resistor values versus the
output voltage are given in the trim table
below. The –S pin should be connected to
the OUT COM pin.
+V OUT
PIN 5
100
+S
PIN 6
10K
R-TRIM
+
(TRIM UP)
Ri
+
-
2.5V
-S
PIN 3
100
OUT COM
PIN 4
Figure 6 – Output Voltage Trim
DVETR283R3S
Notes:
DVETR2805S
DVETR285R2S
DVETR2812S
DVETR2815S
+VOUT (V)
RTRIM (Ω)
+VOUT (V)
RTRIM (Ω)
+VOUT (V)
RTRIM (Ω)
+VOUT (V)
RTRIM (Ω)
+VOUT (V)
RTRIM (Ω)
3.60
1.13k
5.50
1.05k
5.70
1.09k
13.2
1.09k
16.50
1.09k
3.55
1.36k
5.45
1.18k
5.65
1.22k
13.1
1.19k
16.40
1.18k
3.50
1.72k
5.40
1.33k
5.60
1.39k
13.0
1.33k
16.30
1.28k
3.45
2.32k
5.35
1.54k
5.55
1.60k
12.9
1.49k
16.20
1.4k
3.40
3.59k
5.30
1.82k
5.50
1.89k
12.8
1.7k
16.10
1.54k
3.35
7.87k
5.25
2.22k
5.45
2.31k
12.7
1.98k
16.00
1.71k
3.30
-
5.20
2.86k
5.40
2.97k
12.6
2.38k
15.90
1.94k
5.15
4k
5.35
4.16k
12.5
2.96k
15.80
2.22k
5.10
6.67k
5.30
6.93k
12.4
3.94k
15.70
2.61k
5.05
20k
5.25
20.8k
12.3
5.86k
15.60
3.16k
5.00
-
5.20
-
12.2
11.4k
15.50
4k
12.1
242k
15.40
5.46k
12.0
-
15.30
8.57k
15.20
20k
15.10
Note 1
15.00
-
1. Connect R-TRIM = 400Ω from +VOUT (PIN 5) to +S (PIN 6).
1X031DSF
7
DVETR2800S Series
EFFICIENCY PERFORMANCE CURVES (TCASE = 25°C, Full Load, Unless Otherwise Specified)
VIN = 28V
VIN = 40V
70
75
65
70
60
65
Efficiency (%)
Efficiency (%)
VIN = 16V
55
50
60
55
45
50
40
0
5
10
15
45
20
0
5
10
Output Power (W)
15
20
25
30
Output Power (W)
Figure 7 – DVETR283R3S
Figure 8 – DVETR2805S / DVETR285R2S
Efficiency (%) vs. Output Power (W)
Efficiency (%) vs. Output Power (W)
80
80
75
70
Efficiency (%)
Efficiency (%)
75
65
60
70
65
60
55
55
0
10
20
30
Output Pow er (W)
40
0
10
20
30
Figure 9 – DVETR2812S
Figure 10 – DVETR2815S
Efficiency (%) vs. Output Power (W)
Efficiency (%) vs. Output Power (W)
1X031DSF
40
Output Power (W)
8
DVETR2800S Series
EMI PERFORMANCE CURVES
(TCASE = 25°C, VIN = +28V ± 5%, Full Load, Unless Otherwise Specified)
Figure 11 – MIL-STD-461C
DVETR2800S
Figure 12 – MIL-STD-461D
DVETR2800S
1X031DSF
9
DVETR2800S Series
PACKAGE SPECIFICATIONS (NON-FLANGED, SOLDER SEAL)
TOP VIEW
SIDE VIEW
PIN
FUNCTION
1
28V IN
2
INHIBIT
3
-S
4
OUT COM
5
+V OUT
6
+S
7
CASE
8
N/C
9
N/C
10
IN COM
BOTTOM VIEW
Figure 13 – Non-Flanged, Solder Seal Tin Plated Package and Pinout
(Dimensional Limits are ±0.005” Unless Otherwise Stated)
1X031DSF
10
DVETR2800S Series
PACKAGE SPECIFICATIONS (FLANGED, SOLDER SEAL)
TOP VIEW
SIDE VIEW
PIN
FUNCTION
1
28V IN
2
INHIBIT
3
-S
4
OUT COM
5
+V OUT
6
+S
7
CASE
8
N/C
9
N/C
10
IN COM
BOTTOM VIEW
Figure 14 – Flanged, Solder Seal Tin Plated Package and Pinout
(Dimensional Limits are ±0.005” Unless Otherwise Stated)
1X031DSF
11
DVETR2800S Series
PACKAGE PIN DESCRIPTION
Pin
Function
Description
1
28V IN
Positive Input Voltage Connection
2
INHIBIT
Logic Low = Disabled Output. Connecting the inhibit pin to input common causes
converter shutdown.
Logic High = Enabled Output. Unconnected or open collector TTL.
3
-S
Return Sense
4
OUT COM
Output Common Connection
5
+V OUT
Positive Output Voltage Connection
6
+S
Positive Sense
7
CASE
Case Connection
8
N/C
No Connection
9
N/C
No Connection
10
IN COM
Input Common Connection
1X031DSF
12
DVETR2800S Series
ENVIRONMENTAL SCREENING (100% Tested Per MIL-STD-883 as referenced to MIL-PRF-38534)
Screening
1X031DSF
MIL-STD-883
(No Suffix)
Extended
/ES
•
Standard
NonDestructive
Bond Pull
Method 2023
•
Internal
Visual
Method 2017, 2032
Internal Procedure
•
Temperature
Cycling
Method 1010, Condition C
Method 1010, -55°C to 125°C
•
Constant
Acceleration
Method 2001, 3000g, Y1 Direction
Method 2001, 500g, Y1 Direction
•
PIND
Method 2020, Condition A2
Pre Burn-In
Electrical
100% at 25°C
Burn-In
Method 1015, 320 hours at +125°C
Method 1015, 160 hours at +125°C
96 hours at +125°C
24 hours at +125°C
•
Final
Electrical
MIL-PRF-38534, Group A1
100% at 25°C
•
Hermeticity
Method 1014, Fine Leak, Condition A
Method 1014, Gross Leak, Condition C
-3
Dip (1 x 10 )
Radiography
Method 20123
External
Visual
Method 2009
•
•
•
•
•
•
•
•
13
DVETR2800S Series
ORDERING INFORMATION
DVETR
28
05
S
F
/ES
1
2
3
4
5
6
-
XXX
7
(1)
(2)
(3)
(4)
Product Series
Nominal Input
Voltage
Output Voltage
Number of Outputs
DVETR
28
1.
3R3
05
5R2
12
15
3.3 Volts
5 Volts
5.2 Volts
12 Volts
15 Volts
S
(5)
(6)
(7)
Package Option
Screening Code1
Additional Screening
Code
None
F
Notes:
28 Volts
Non-Flanged
Flanged
None
/ES
Standard
Extended
Single
Contact Sales
VPT Inc. reserves the right to ship higher screened or SMD products to meet lower screened
orders at our sole discretion unless specifically forbidden by customer contract.
Please contact your sales representative or the VPT Inc. Sales Department for more information
concerning additional environmental screening and testing, different input voltage, output voltage,
power requirement, source inspection, and/or special element evaluation for space or other higher
quality applications.
1X031DSF
14
DVETR2800S Series
CONTACT INFORMATION
To request a quotation or place orders please contact your sales representative or the VPT Inc. Sales
Department at:
Phone:
Fax:
E-mail:
(425) 353-3010
(425) 353-4030
[email protected]
All information contained in this datasheet is believed to be accurate, however, no responsibility is assumed for possible errors
or omissions. The products or specifications contained herein are subject to change without notice.
1X031DSF
15
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