AZ2100 40A MINIATURE POWER RELAY FEATURES • Versatility of both PC and “Trace-Saver” quick-connect terminals on contacts • 40 Amp switching capability • 1 Form A, B and C contacts available • DC coils to 120 VDC • Life expectancy to 10 million operations • Class B insulation for high temperature applications • Class F (155°C) version available • Available with an epoxy seal for automatic wave soldering and immersion cleaning • Proof Tracking Index (PTI/CTI) 175 • UL, CUR file E44211 including versions meeting UL 508 and UL 873 spacing and contact rating requirements; VDE 132710 ÜG (some models) GENERAL DATA Life Expectancy Mechanical Electrical Minimum operations 1 x 107 1 x 105 at 30 A 120 VAC Res. (N.O.) Operate Time (max.) Max. 12 ms Typical: 8 ms Release Time (max.) Max. 5 ms Typical: 3.5 ms Dielectric Strength 2500 Vrms contact to coil 1500 Vrms between open contacts (at sea level for 1 min.) CONTACTS Insulation Resistance 100 megohms min. at 500 VDC, 20°C, 50% RH Greater than 10% of nominal coil voltage Arrangement SPDT (1 Form C) SPST (1 Form A and 1 Form B) Dropout Ratings Resistive load: Ambient Temperature Operating Max. switched power: 900 W or 10000 VA Max. switched current: 40 A (Form A) 30 A (Form B) Max. switched voltage: 30 VDC or 300 VAC UL Rating: See chart for UL contact ratings. AZ2100 Series meets UL 508 Group A spacing and UL 873 refrigeration and safety control requirements. AZ2101 Series meets UL 508 Group B spacing requirements. VDE Rating: AZ2100-1A - 16 A at 250 VAC, 10K cycles, resistive AZ2100-1C - 16 A at 250 VAC, 10k cycles, resistive Material Silver cadmium oxide Resistance < 20 milliohms initially (at rated current, voltage drop method) COIL Power At Pickup Voltage (typical) 500 mW Max. Continuous Dissipation 2.2 W at 20°C (68°F) ambient 1.8 W at 40°C (104°F) ambient Temperature Rise 38°C (68°F) at nominal coil voltage Temperature Max. 130°C (266°F) Class B Max. 155°C (311°F) Class F Storage -55°C -55°C -55°C -55°C (-67°F) (-67°F) (-67°F) (-67°F) to to to to 100°C 125°C 130°C 155°C (212°F) (257°F) (266°F) (311°F) Class Class Class Class B F B F Vibration 0.062" DA at 10–55 Hz Shock 20 g Enclosure P.B.T. polyester Terminals Tinned copper alloy, P.C. with quick-con nect tabs, .250" wide, on top Note: Allow suitable slack on leads when wiring, do not subject the terminals to excessive force. Max. Solder Temp. 270°C (518°F) Max. Solder Time 5 seconds Max. Solvent Temp. 80°C (176°F) Max. Immersion Time 30 seconds Weight 43 grams NOTES 1. 2. 3. 4. 5. All values at 20°C (68°F). Relay may pull in with less than “Must Operate” value. Unsealed relays should not be dip cleaned. Other coil resistances and sensitivities available upon request. Specifications subject to change without notice. 1/24/06W AZ2100 RELAY ORDERING DATA: 1/8” Clearance, 1/4” Creepage STANDARD RELAYS: 1 Form A (SPST N.O.) COIL SPECIFICATIONS Nominal Coil VDC 5 Max. Continuous VDC 7.3 ORDER NUMBER* Coil Resistance ±10% 27 Must Operate VDC 3.75 AZ2100–1A–5D AZ2100–1A–5DE Unsealed Sealed 6 8.9 40 4.5 AZ2100–1A–6D AZ2100–1A–6DE 9 13.9 97 6.75 AZ2100–1A–9D AZ2100–1A–9DE 12 17.5 155 9.0 AZ2100–1A–12D AZ2100–1A–12DE 15 22.5 256 11.25 AZ2100–1A–15D AZ2100–1A–15DE 18 27.4 380 13.5 AZ2100–1A–18D AZ2100–1A–18DE 24 36.1 660 18.0 AZ2100–1A–24D AZ2100–1A–24DE 48 68.4 2,560 36.0 AZ2100–1A–48D AZ2100–1A–48DE 70 104.4 5,500 52.5 AZ2100–1A–70D AZ2100–1A–70DE 110 163.2 13,450 82.5 AZ2100–1A–110D AZ2100–1A–110DE STANDARD RELAYS: 1 Form C (SPDT) COIL SPECIFICATIONS Nominal Coil VDC 5 Max. Continuous VDC 7.3 6 8.9 ORDER NUMBER* Coil Resistance ±10% 27 Must Operate VDC 3.75 AZ2100–1C–5D AZ2100–1C–5DE 40 4.5 AZ2100–1C–6D AZ2100–1C–6DE AZ2100–1C–9DE Unsealed Sealed 9 13.9 97 6.75 AZ2100–1C–9D 12 17.5 155 9.0 AZ2100–1C–12D AZ2100–1C–12DE 15 22.5 256 11.25 AZ2100–1C–15D AZ2100–1C–15DE 18 27.4 380 13.5 AZ2100–1C–18D AZ2100–1C–18DE 24 36.1 660 18.0 AZ2100–1C–24D AZ2100–1C–24DE 48 68.4 2,560 36.0 AZ2100–1C–48D AZ2100–1C–48DE 70 104.4 5,500 52.5 AZ2100–1C–70D AZ2100–1C–70DE 110 163.2 13,450 82.5 AZ2100–1C–110D AZ2100–1C–110DE *Substitute “1B” in place of “1A” or “1C” to indicate 1 Form B. To indicate Class F version, add suffix “F”. Other coil resistances and sensitivities available upon request. Please contact the factory. MECHANICAL DATA 1.08 (27.4) .140 + .01, –.020 (3.6 + .25, –.51) .300 (7.6) .081 ± .003 DIA (3 PLACES) (2.06 ± .076) 1.27 (32.23) (3 PLACES) .032 (0.81) 1.10 (27.92) PC BOARD LAYOUT .900 (22.84) .400 (10.2) (3 PLACES) .250 (6.35) .043 ± .003 (1.09 ± .076) DIA .150 (3.81) .550 (13.96) .240 (6.1) Viewed toward terminals .700 (17.77) WIRING DIAGRAM .130 (3.3) I FORM A (SPST - NO) I FORM B (SPST - NC) I FORM C (SPDT) 3 .032 x .062 (0.81 x 1.57) .045 x .045 (1.14 x 1.14) .025 x .025 (0.63 x 0.63) 4 2 1 5 3 4 1 5 4 2 1 5 Viewed toward terminals Dimensions in inches with metric equivalents in parentheses. Tolerance: ± .010" 1/24/06W AZ2100 RELAY ORDERING DATA: 1/16” Clearance, 1/8” Creepage STANDARD RELAYS: 1 Form A (SPST N.O.) COIL SPECIFICATIONS Nominal Coil VDC 5 Max. Continuous VDC 7.3 ORDER NUMBER* Coil Resistance ±10% 27 Must Operate VDC 3.75 AZ2101–1A–5D AZ2101–1A–5DE Unsealed Sealed 6 8.9 40 4.5 AZ2101–1A–6D AZ2101–1A–6DE 9 13.9 97 6.75 AZ2101–1A–9D AZ2101–1A–9DE 12 17.5 155 9.0 AZ2101–1A–12D AZ2101–1A–12DE 15 22.5 256 11.25 AZ2101–1A–15D AZ2101–1A–15DE 18 27.4 380 13.5 AZ2101–1A–18D AZ2101–1A–18DE 24 36.1 660 18.0 AZ2101–1A–24D AZ2101–1A–24DE 48 68.4 2,560 36.0 AZ2101–1A–48D AZ2101–1A–48DE 70 104.4 5,500 52.5 AZ2101–1A–70D AZ2101–1A–70DE 110 163.2 13,450 82.5 AZ2101–1A–110D AZ2101–1A–110DE STANDARD RELAYS: 1 Form C (SPDT) COIL SPECIFICATIONS Nominal Coil VDC 5 Max. Continuous VDC 7.3 6 8.9 ORDER NUMBER* Coil Resistance ±10% 27 Must Operate VDC 3.75 AZ2101–1C–5D AZ2101–1C–5DE 40 4.5 AZ2101–1C–6D AZ2101–1C–6DE AZ2101–1C–9DE Unsealed Sealed 9 13.9 97 6.75 AZ2101–1C–9D 12 17.5 155 9.0 AZ2101–1C–12D AZ2101–1C–12DE 15 22.5 256 11.25 AZ2101–1C–15D AZ2101–1C–15DE 18 27.4 380 13.5 AZ2101–1C–18D AZ2101–1C–18DE 24 36.1 660 18.0 AZ2101–1C–24D AZ2101–1C–24DE 48 68.4 2,560 36.0 AZ2101–1C–48D AZ2101–1C–48DE 70 104.4 5,500 52.5 AZ2101–1C–70D AZ2101–1C–70DE 110 163.2 13,450 82.5 AZ2101–1C–110D AZ2101–1C–110DE *Substitute “1B” in place of “1A” or “1C” to indicate 1 Form B. To indicate Class F version, add suffix “F”. Other coil resistances and sensitivities available upon request. Please contact the factory. MECHANICAL DATA 1.08 (27.4) .081 x .003 DIA (4 PLACES) (2.06 x .076) .900 (22.84) 1.000 (25.38) 1.27 (32.23) (3 PLACES) .032 (0.81) 1.10 (27.92) .300 (7.6) PC BOARD LAYOUT .400 (10.2) .140 + .01, –.020 (3.6 + .25, –.51) (3 PLACES) .250 (6.35) .150 (3.81) .240 (6.1) .550 (13.97) Viewed toward terminals .043 x .003 (1.09 x .076) DIA .350 (8.89) .700 (17.78) WIRING DIAGRAM .130 (3.3) I FORM A (SPST - NO) I FORM B (SPST - NC) I FORM C (SPDT) 4 .032 x .062 (0.81 x 1.57) .045 x .045 (1.14 x 1.14) .025 x .025 (0.63 x 0.63) 3 4 5 2 6 1 5 2 6 1 3 5 2 6 1 Viewed toward terminals Dimensions in inches with metric equivalents in parentheses. Tolerance: ± .010" 1/24/06W AZ2100 UL/CUR File E44211 Approved Contact Ratings Volts General Purpose (Inductive) Resistive 100,000 30,000 100,000 100,000 100,000 100,000 * 6,000 6,000 125 or 240 VAC 277 VAC 125 or 240 VAC 30 VDC 277 VAC 240 VAC 250 VAC 125, 240 or 277 VAC 125 VAC 125 VAC 125 VAC 240 VAC 277 VAC 125 VAC 240 VAC 125 VAC 125 or 277 VAC 120 VAC Ballast Pilot Duty Motor Load Definite Purpose (LRA-Locked Rotor) (FLA-Full Load) Tungsten TV–5 TV–3 6,000 30,000 100,000 6,000 100,000 6,000 6,000*** 30,000 100,000 30,000 ** 30,000 125 VAC 30,000 ** 125 VAC 100,000 125 VAC 30,000 240 VAC 30,000 ** 240 VAC 100,000 277 VAC 6,000 6,000 6,000 6,000 25,000 25,000 125 VAC 240 VAC 120 VAC 240 VAC 120 VAC 120 VAC Form A (NO) Form B (NC) 30 A 30 A 30 A 20 A 20 A 15 A 40 A 6A 15 A 30 A 15 A 10 A — — — 3A 800 VA 800 VA 690 VA 1152 VA 764 VA 1 HP 3 HP 1 HP 3/4 HP 82.8 LRA 13.8 FLA 96 LRA 30 FLA 60 LRA 20 FLA 82.8 LRA 27 FLA 80 LRA 30 FLA 41.4 LRA 6.9 FLA 60 LRA 20 FLA 15A 5A — — TV–5 — 290 VA — — 768 VA — 1/4 HP 1 HP — — — — 33 LRA 10 FLA 30 LRA 12 FLA — — 33 LRA 10 FLA — — — — — — 3A 3A — TV–3 Form C NO NC 30 A 30 A 30 A 20 A — — 40 A 6A 800 VA 690 VA 470 VA 1152 VA 764 VA 1 HP 2 HP 1 HP 3/4 HP 82.8 LRA 13.8 FLA 60 LRA 20 FLA 60 LRA 20 FLA 82.8 LRA 27 FLA 60 LRA 20 FLA 41.4 LRA 6.9 FLA 60 LRA 20 FLA 15A 5A — — TV–5 — * Ambient temperature 96°C (208°F) max. sealed and 105°C (221°F) unsealed. ** Ambient temperature 85°C (185°F) max. sealed and unsealed. *** Ambient temperature 65°C (149°F) max. sealed and unsealed. 15 A 30 A 15 A 10 A — — — 3A 290 VA — 275 VA 768 VA — 1/4 HP 1 HP — — — — 33 LRA 10 FLA 30 LRA 12 FLA — — 33 LRA 10 FLA — — — — 3A 3A — — TV–3 TV–3 Maximum Switching Capacity 40 NO 30 NC 20 10 8 AMPERES Cycles AC RESISTIVE LOAD 6 5 4 DC RESISTIVE LOAD 3 2 1 10 20 30 40 60 80 100 200 300 VOLTAGE Coil Temperature Rise 180 160 140 Coil Temperature Rise ˚C Load Type 120 100 80 30A 60 40 20 25A 20A 15A 0A 0 40% 60% 80% 100% 120% 140% 160% 180% 200% Percent of Nominal Coil Voltage (at 20˚C) 1/24/06W