TE C-2150299 This drawing is a controlled document for tyco electronics corporation Datasheet

7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
B
NON-CRIMP HEIGHT ADJUST
2150299 -7
B
FINE CRIMP HEIGHT ADJUST
3.56 mm [.140]
LEAR CRIMP SPECIFICATION
WIRE STRIP LENGTH
n
5.20-6.00 mm [.205-.236 IN]
TERMINAL
APPLICATION
SPECIFICATION
NONE Rev -
TERMINALS APPLIED
1572432-1
1572432-2
1572432-3
1572432-4
1572432-5
1572432-6
1572432-7
WIRE
SIZE
1.00mm2
0.75mm2
0.50mm2
0.35mm2
C1__DWG_PN_1_2
25207.123.014
C1__DWG_PN_1_3
25207.123.011
25207.123.322
C1__DWG_PN_1_4
C1__DWG_PN_1_5
25207.123.009
C1__DWG_PN_1_6
25207.213.011
C1__DWG_PN_1_7
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
SERVO
LATCH PLATE
12
NONE
-
-
-
-
-
-
-
-
-
-
2119792-2
-
-
8- 2150299 -4
2063961-1
2119950-1
-
8- 2150299 -5
-
-
PNEUMATIC FEED
-
1901697-1
2161326-1
-
-
-
-
-
LEAR TERMINAL
-
-
-
2119653-1
-
-
2119653-1
2119641-1
-
-
-
2168400-7
-
(QUANTITY 2)
-
-
-
2063440-2
-
-
-
-
-
-
-
6
-
CLAW TERMINAL RING TONGUE
-
TERMINAL
APPLICATION
SPECIFICATION
-
TE TERMINAL
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
C1__DWG_PN_3_0
1572432-8
1572432-9
C1__DWG_PN_3_1
C1__DWG_PN_3_2
1-1572432-0
C1__DWG_PN_3_3
LEAR TERMINAL
25207.122.XXX
25207.212.179
25207.411.131
C1__DWG_PN_4_0
C1__DWG_PN_4_1
C1__DWG_PN_4_2
TE TERMINAL
1949484-1
1949484-2
INSULATION DIAMETER RANGE
1.30-2.10 mm [.051-.083 IN]
LEAR DATA SHT 25209 REVISION 12 -
TERMINALS APPLIED
C1__DWG_PN_2_0
n
5.00-6.00 mm [.197-.236 IN]
25209.123.011
C2__DWG_PN_1_2
6
10
25209.123.009
C2__DWG_PN_1_1
-
-
LEAR TERMINAL
C2__DWG_PN_1_0
C2__DWG_PN_2_0
C2__DWG_PN_2_1
C2__DWG_PN_2_2
TE TERMINAL
LEAR TERMINAL
C2__DWG_PN_3_0
1949484-3
25209.212.179
C2__DWG_PN_3_1
1949484-4
25209.213.011
C2__DWG_PN_3_2
C2__DWG_PN_4_0
C2__DWG_PN_4_1
12
C2__DWG_PN_4_2
C1__DWG_PN_4_3
C1__DWG_PN_2_4
C1__DWG_PN_2_5
C1__DWG_PN_2_6
C1__DWG_PN_2_7
1.95+/-0.05 [.077+/-.002]
1.85+/-0.05 [.073+/-.002]
1.80+/-0.05 [.071+/-.002]
1.73+/-0.05 [.068+/-.002]
WIRE
SIZE
9
CRIMP HEIGHT
REFERENCE SETTING
4.0
W1__DWG_CRIMP_HT_1
5.3
W1__DWG_CRIMP_HT_2
5.8
W1__DWG_CRIMP_HT_3
6.0
W1__DWG_CRIMP_HT_4
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
W1__FA_SETTING_4
2x 0.50
1.00mm2
0.75mm2
2x 0.35
0.50mm2
CRIMP HEIGHT
mm [INCH]
W2__DWG_WGAUGE_1
W2__DWG_WGAUGE_2
W2__DWG_WGAUGE_3
W2__DWG_WGAUGE_4
W2__DWG_WGAUGE_5
6
9
CRIMP HEIGHT
REFERENCE SETTING
1.90+/-0.05 [.075+/-.002]
4.5
W2__DWG_CRIMP_HT_1
1.80+/-0.05 [.071+/-.002]
5.8
W2__DWG_CRIMP_HT_2
1.75+/-0.05 [.069+/-.002]
6.3
W2__DWG_CRIMP_HT_3
1.70+/-0.05 [.067+/-.002]
6.7
W2__DWG_CRIMP_HT_4
1.70+/-0.05 [.067+/-.002]
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
W1__FA_SETTING_4
6.7
W2__DWG_CRIMP_HT_5
6
1
B
2
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2150299 -4
2150299 -5
2150299 -6
13
13
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
A
11
12
13
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50,62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
1
1
& 252.
1
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
CUT TO LENGTH AT ASSEMBLY.
STRIP GUIDES ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS.
-
1
-
1
-
1
-
1
1
1
-77 -7 -6 -5 -2
1
1
1
1
2119957-2
8-21084-0
2119640-1
2079988-1
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
PART NO
DESCRIPTION
260
252
250
249
1
1
ITEM
NO
- - - - 1
- 1 - 1 1
- 1 - 1 1
- - 1 - - 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - 2 2 - - - - 1
- - 1 1 - - REF REF - 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - - - 2
- 1 1 1 1
- REF REF REF REF
- - - - 1
- - - - 1
- - REF REF - - 1 1 - 1 1 1 1
- 1 1 1 1
- 2 2 2 2
- 1 - - 1
- 2 2 2 2
- 1 1 1 1
- 1 - 1 1
- 3 - 3 3
- 1 1 1 1
- - - - - 4 4 4 4
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- 1 1 1 1
- - - - 1
- 1 1 1 1
- - - - 1
- 1 1 1 1
- 1 - 1 1
- 1 1 1 1
- 1 - 1 1
- 1 - 1 1
- 1 1 1 1
- 1 1 1 1
- 1 - 1 1
- 8 8 8 8
- 2 2 2 2
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 4 4 4 4
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - - - - 1 1 1 1
1 1 1 1 1
- 1 1 1 1
- - - - - 1 1 1 1
- 1 1 1 1
1 1 1 1 1
- 1 1 1 1
1 1 1 1 1
66
P
LTR
DESCRIPTION
DATE
DWN
APVD
B
ECR-14-017572
24NOV2014
RK
GB
B1
ECR-16-005465
14APR2016
RS
LZ
2119641-1
2119798-1
1-22279-3
2119759-1
2119082-8
2079764-1
2119083-1
2168400-7
2063440-2
2119740-2
1901697-1
6-993111-6
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
SEE NOTE 4
1633743-1
455888-4
2119956-2
2-18032-2
2119740-1
2168078-1
1901681-1
2119793-1
992763-5
2079383-4
2063961-1
2168400-4
2168083-9
5018030-2
5018030-1
986965-8
1-5018030-0
2119792-2
1752354-1
18023-9
2119655-5
2119369-1
2079383-7
2119645-1
2119957-1
2119644-1
2119085-1
2119092-1
1-18028-2
2168083-9
1-2168083-0
240639-1
1320906-1
1752371-5
2-22281-3
1752373-4
1-1901696-5
1-1901695-5
1-2079383-1
6-240641-6
1752360-1
240644-1
690482-4
2-1803000-3
1-2217206-2
2-240641-6
3-238009-3
1-2119785-7
455888-6
4-1633664-7
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
2
1
1
3
1
1
4
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
8
2
2
1
2
1
2
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -7 -6 -5 -2
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
A
REVISIONS
DIST
-
LEAR CRIMP SPECIFICATION
WIRE STRIP LENGTH
1.50-2.00 mm [.059-.079 IN]
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
4
2063961-1
2119951-1
SMART APPLICATOR
TERMINAL NAME:
10
25207.213.004
25207.213.320
C1__DWG_PN_1_1
4
-
SERVO LATCH PLATE
SERVO
LATCH PLATE
LOC
1
PART NUMBERS REQUIRED
-
TERMINAL DATA:
INSULATION DIAMETER RANGE
-
LEAR TERMINAL
C1__DWG_PN_1_0
SET UP GAUGE
2119599-2
TYPE
CLAW TERMINAL RING TONGUE
TERMINAL NAME:
TE TERMINAL
CRIMP TOOLING KIT
LEAR TERMINAL
TERMINAL DATA:
2
F
OV
2.64 mm [.104]
APPL INSTRUCTIONS
408-10390
C
A
CONVERT TO
PNEUMATIC
FINE CRIMP HEIGHT ADJUST
2150299 -6
SIZE
3
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
B
7- 2150299 -7
WIRE
INSUL
DESCRIPTION
B
2150299 -5
CRIMP
4
20
REVISION
2150299 -2
APPLICATOR DATA
5
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
28NOV2012
CHK
28NOV2012
APVD
28NOV2012
G. BAILEY
T. ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
ITEM
NO
DESCRIPTION
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
K. STAKEM
248
247
246
245
244
243
242
240
238
213
183
177
176
175
174
172
166
164
163
137
135
133
82
71
70
67
66
65
63
62
60
58
57
56
55
54
53
52
51
50
49
46
44
41
40
39
38
37
35
33
31
29
27
25
24
22
20
19
18
17
16
13
11
10
9
8
7
6
5
4
3
2
1
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, END FEED, NON-ADJUST
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 10
AIR FEED MODULE
TAG,IDENTIFICATION
FEED FINGER ASSEMBLY,EF
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT POINT M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
HOLDDOWN, TERMINAL
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
FEED FINGER
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 20
NUT, HEX, REG, RoHS, M4
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NUT, HEX, REG, RoHS, M3.5
PAWL, EF, AIR
STANDOFF,HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
APPLICATOR BASIC ASSEMBLY, EF
RAM,AMP STYLE, END FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 10
STRIPPER (MACHINING)
STUD, THREADED
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SCR, BHSC, RoHS (M6 X 12)
SPACER
SPACER,HOLD-DOWN
PLATE, REAR SHEAR
PLATE, FRONT SHEAR
ANVIL, COMBINATION, END FEED
BLADE, SLUG
SPACER
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION OVERLAP PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
Ocean End Feed
Applicator
-
DRAWING NO
2150299
SCALE
1:1
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
B1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
1
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
6
DATE
DWN
APVD
-
-
-
37
40
44
245
REF
6
62
38
D
D
39
247
260
7
7
246
252
245
35
44
18.4
50
0.5
243
REF
HOLDDOWN SET-UP
6
2
244
166
242
2
2
1
2
2
56
PNEUMATIC
12
238
7
16
250
5
8
249
177
137
2
163
A
172
63
82
1
C
1
2
3
C
51
1
2
2
4
41
2
176
70
175
SERVO
LATCH PLATE
54
174
55
52
65
10
50
6
A
164
20
2
57
33
19
67
213
B
18
A
66
4
B
SERVO FEEDER
NOT INCLUDED
133
135
183
240
REF
CAM POSITIONS
30mm STROKE
29
248
33
27
8
1
46
60
31
13
9
1
11
1
17
53
33
25
22
24
49
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
40mm STROKE
AIR FEED
AMP 4805 REV 31MAR2000
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
28NOV2012
CHK
28NOV2012
APVD
28NOV2012
K. STAKEM
G. BAILEY
T. ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean End Feed
Applicator
-
DRAWING NO
2150299
SCALE
1:1
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
B1
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
6
5
4
3
2
20
SET UP GAUGE
2119599-2
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
2- 2150299 -2
DESCRIPTION
B
2- 2150299 -5
2- 2150299 -7
1901697-1
2161326-1
-
-
-
PNEUMATIC FEED
2063961-1
2119950-1
-
-
2063961-1
2119951-1
SMART APPLICATOR
NONE
CRIMP TOOLING KIT
-
SERVO LATCH PLATE
4
CRIMP
SIZE
WIRE
INSUL
8- 2150299 -5
8- 2150299 -4
2119792-2
-
-
-
-
-
-
-
-
-
-
2119641-2
-
-
-
2168400-7
-
(QUANTITY 2)
-
-
-
2063440-2
-
-
-
6
-
F
OV
3.56 mm [.140]
APPL INSTRUCTIONS
408-10390
LEAR TERMINAL
TERMINAL DATA:
LEAR CRIMP SPECIFICATION
CLAW TERMINAL RING TONGUE
TERMINAL NAME:
WIRE STRIP LENGTH
n
5.20-6.00 mm [.205-.236 IN]
TERMINAL
APPLICATION
SPECIFICATION
C
-
TERMINALS APPLIED
TE TERMINAL
1572432-1
1572432-2
1572432-3
1572432-4
1572432-5
1572432-6
1572432-7
WIRE
SIZE
1.00mm2
0.75mm2
0.50mm2
0.35mm2
B
NONE Rev -
25207.213.004
C1__DWG_PN_1_1
25207.213.320
25207.123.014
C1__DWG_PN_1_2
C1__DWG_PN_1_3
25207.123.011
C1__DWG_PN_1_4
25207.123.322
25207.123.009
C1__DWG_PN_1_5
C1__DWG_PN_1_6
25207.213.011
C1__DWG_PN_1_7
-
-
TE TERMINAL
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
C1__DWG_PN_3_0
1572432-8
C1__DWG_PN_3_1
1572432-9
1-1572432-0
C1__DWG_PN_3_2
C1__DWG_PN_3_3
LEAR TERMINAL
TE TERMINAL
C1__DWG_PN_4_0
25207.122.XXX
1949484-1
1949484-2
C1__DWG_PN_4_1
25207.212.179
25207.411.131
C1__DWG_PN_4_2
INSULATION DIAMETER RANGE
1.30-2.10 mm [.051-.083 IN]
LEAR DATA SHT 25209 REVISION 12 -
-
25209.123.009
25209.123.011
C2__DWG_PN_1_1
C2__DWG_PN_1_2
-
10
LEAR TERMINAL
C2__DWG_PN_1_0
-
C2__DWG_PN_2_0
C2__DWG_PN_2_1
C2__DWG_PN_2_2
TE TERMINAL
C2__DWG_PN_3_0
1949484-3
1949484-4
C2__DWG_PN_3_1
C2__DWG_PN_3_2
LEAR TERMINAL
25209.212.179
25209.213.011
C2__DWG_PN_4_0
C2__DWG_PN_4_1
C2__DWG_PN_4_2
C1__DWG_PN_4_3
C1__DWG_PN_2_4
C1__DWG_PN_2_5
6
C1__DWG_PN_2_6
C1__DWG_PN_2_7
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
TERMINAL
APPLICATION
SPECIFICATION
TERMINALS APPLIED
C1__DWG_PN_2_0
n
5.00-6.00 mm [.197-.236 IN]
10
LEAR TERMINAL
C1__DWG_PN_1_0
WIRE STRIP LENGTH
1.50-2.00 mm [.059-.079 IN]
-
LEAR CRIMP SPECIFICATION
CLAW TERMINAL RING TONGUE
TERMINAL NAME:
INSULATION DIAMETER RANGE
-
LEAR TERMINAL
TERMINAL DATA:
1.95+/-0.05 [.077+/-.002]
1.85+/-0.05 [.073+/-.002]
1.80+/-0.05 [.071+/-.002]
1.73+/-0.05 [.068+/-.002]
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
WIRE
SIZE
9
4.0
W1__FA_SETTING_1
5.3
1.00mm2
W1__FA_SETTING_2
5.8
0.75mm2
W1__FA_SETTING_3
6.0
2x 0.50
2x 0.35
W1__FA_SETTING_4
0.50mm2
CRIMP HEIGHT
mm [INCH]
W2__DWG_WGAUGE_1
W2__DWG_WGAUGE_2
W2__DWG_WGAUGE_3
W2__DWG_WGAUGE_4
W2__DWG_WGAUGE_5
1.90+/-0.05 [.075+/-.002]
1.80+/-0.05 [.071+/-.002]
1.75+/-0.05 [.069+/-.002]
1.70+/-0.05 [.067+/-.002]
1.70+/-0.05 [.067+/-.002]
11
9
CRIMP HEIGHT
REFERENCE SETTING
4.5
W2__DWG_CRIMP_HT_1
W1__FA_SETTING_1
5.8
W2__DWG_CRIMP_HT_2
W1__FA_SETTING_2
6.3
W2__DWG_CRIMP_HT_3
W1__FA_SETTING_3
6.7
W2__DWG_CRIMP_HT_4
6
W1__FA_SETTING_4
6.7
W2__DWG_CRIMP_HT_5
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
A
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50,62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
2150299 -4
2150299 -5
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
12
12
1
1
1
& 153.
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
11
CUT TO LENGTH AT ASSEMBLY.
12
STRIP GUIDES ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS.
-
1
-
1
-
1
1
-77 -27 -25 -22
1
1
2119782-1
2119640-1
PART NO
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
DESCRIPTION
1
251
250
1
ITEM
NO
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
- - - 1
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- - 2 - - - 1
- - 1 - 4 4 4
- - REF - 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- - - 2
- 1 1 1
- REF REF REF
- - - 1
- 1 1 1
- - - 1
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- - - 1
- - REF - - 1 - 1 1 1
- 1 1 1
- 2 2 2
- 1 - 1
- 2 2 2
- 1 1 1
- 1 1 1
- 3 3 3
- - - - 4 4 4
- 2 2 2
- 2 2 2
- 2 2 2
- 2 2 2
- 1 1 1
- - - 1
- 1 1 1
- - - 1
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- 8 8 8
- 2 2 2
- 2 2 2
- 1 1 1
- 2 2 2
- 1 1 1
- 2 2 2
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- - - - 1 1 1
1 1 1 1
- 1 1 1
- - - - 1 1 1
- 1 1 1
1 1 1 1
- 1 1 1
1 1 1 1
LTR
2079988-1
1-22279-3
2119082-8
2079764-1
2119083-1
2168400-7
2063440-2
2119740-2
2079383-9
1901697-1
6-993111-6
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2119655-6
2119651-1
2119092-2
3-23627-7
SEE NOTE 4
1633743-1
455888-4
2119956-2
2-18032-2
2119740-1
2168078-1
1901681-1
2119793-1
992763-5
2063961-1
2168400-4
2168083-9
5018030-2
5018030-1
986965-8
1-5018030-0
2119792-2
1752354-1
18023-9
2079383-7
2119645-1
2119957-1
2119644-1
1-18028-2
2168083-9
1-2168083-0
240639-1
1320906-1
1752371-5
2-22281-3
1752373-4
1-1901696-5
1-1901695-5
6-240641-6
1752360-1
240644-1
690482-4
2-1803000-3
1-2217206-2
2-240641-6
3-238009-3
1-2119785-7
455888-6
4-1633664-7
1
1
1
1
1
2
1
1
4
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
3
1
4
2
2
2
2
1
1
1
1
1
1
1
1
8
2
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -27 -25 -22
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
AMP 4805 REV 31MAR2000
P
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
-
TYPE
2.64 mm [.104]
66
-
D
APPLICATOR DATA
A
REVISIONS
DIST
PART NUMBERS REQUIRED
-
SERVO
LATCH PLATE
FINE CRIMP HEIGHT ADJUST
A
CONVERT TO
PNEUMATIC
FINE CRIMP HEIGHT ADJUST
B
7- 2150299 -7
FEED TYPE
FINE CRIMP HEIGHT ADJUST
B
APPLICATOR STYLE CONVERSION CHART
LOC
1
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
28NOV2012
CHK
28NOV2012
APVD
28NOV2012
G. BAILEY
T. ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
ITEM
NO
DESCRIPTION
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
K. STAKEM
249
246
244
243
242
240
238
213
186
183
177
176
175
174
172
166
164
163
153
152
145
144
141
140
139
137
135
133
82
71
70
67
66
65
63
62
58
57
56
55
54
53
52
51
50
49
41
40
39
38
33
31
29
27
25
24
22
20
19
18
16
13
11
10
9
8
7
6
5
4
3
2
1
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 10
AIR FEED MODULE
TAG,IDENTIFICATION
SCR, BHSC, RoHS (M6 X 20)
FEED FINGER ASSEMBLY,EF
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
APPLICATOR BASIC ASSEMBLY, EF
RAM, ASIAN STYLE, END FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT POINT M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
HOLDDOWN, TERMINAL
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
FEED FINGER
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 20
NUT, HEX, REG, RoHS, M4
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NUT, HEX, REG, RoHS, M3.5
PAWL, EF, AIR
STANDOFF,HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 10
STRIPPER (MACHINING)
STUD, THREADED
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SPACER
SPACER,HOLD-DOWN
PLATE, REAR SHEAR
PLATE, FRONT SHEAR
ANVIL, COMBINATION, END FEED
BLADE, SLUG
SPACER
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION OVERLAP PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
Ocean End Feed
Applicator
-
DRAWING NO
2150299
SCALE
1:1
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
251
40
62
6
141
38
REF
39
D
7
7
18.4
50
D
145
153
246
139
140
0.5
244
REF
243
6
HOLDDOWN SET-UP
2
166
242
PNEUMATIC
2
2
1
56
11
7
2
238
250
16
8
249
5
2
177
137
A
63
163
172
82
1
C
1
2
3
C
51
2
1
4
2
41
2
176
SERVO
LATCH PLATE
70
175
54
174
55
52
65
6
20
10
A
50
2
57
33
164
B
67
19
213
18
12
12
SERVO FEEDER
NOT INCLUDED
A
66
B
4
135
133
183
240
REF
CAM POSITION
30mm STROKE
152
29
A
33
27
8
1
141
144
31
13
9
1
11
1
186
53
33
25
22
24
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
AIR FEED
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
28NOV2012
CHK
28NOV2012
APVD
28NOV2012
K. STAKEM
G. BAILEY
T. ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean End Feed
Applicator
-
DRAWING NO
2150299
SCALE
1:1
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B1
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