7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER B NON-CRIMP HEIGHT ADJUST 2150299 -7 B FINE CRIMP HEIGHT ADJUST 3.56 mm [.140] LEAR CRIMP SPECIFICATION WIRE STRIP LENGTH n 5.20-6.00 mm [.205-.236 IN] TERMINAL APPLICATION SPECIFICATION NONE Rev - TERMINALS APPLIED 1572432-1 1572432-2 1572432-3 1572432-4 1572432-5 1572432-6 1572432-7 WIRE SIZE 1.00mm2 0.75mm2 0.50mm2 0.35mm2 C1__DWG_PN_1_2 25207.123.014 C1__DWG_PN_1_3 25207.123.011 25207.123.322 C1__DWG_PN_1_4 C1__DWG_PN_1_5 25207.123.009 C1__DWG_PN_1_6 25207.213.011 C1__DWG_PN_1_7 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 SERVO LATCH PLATE 12 NONE - - - - - - - - - - 2119792-2 - - 8- 2150299 -4 2063961-1 2119950-1 - 8- 2150299 -5 - - PNEUMATIC FEED - 1901697-1 2161326-1 - - - - - LEAR TERMINAL - - - 2119653-1 - - 2119653-1 2119641-1 - - - 2168400-7 - (QUANTITY 2) - - - 2063440-2 - - - - - - - 6 - CLAW TERMINAL RING TONGUE - TERMINAL APPLICATION SPECIFICATION - TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_3_0 1572432-8 1572432-9 C1__DWG_PN_3_1 C1__DWG_PN_3_2 1-1572432-0 C1__DWG_PN_3_3 LEAR TERMINAL 25207.122.XXX 25207.212.179 25207.411.131 C1__DWG_PN_4_0 C1__DWG_PN_4_1 C1__DWG_PN_4_2 TE TERMINAL 1949484-1 1949484-2 INSULATION DIAMETER RANGE 1.30-2.10 mm [.051-.083 IN] LEAR DATA SHT 25209 REVISION 12 - TERMINALS APPLIED C1__DWG_PN_2_0 n 5.00-6.00 mm [.197-.236 IN] 25209.123.011 C2__DWG_PN_1_2 6 10 25209.123.009 C2__DWG_PN_1_1 - - LEAR TERMINAL C2__DWG_PN_1_0 C2__DWG_PN_2_0 C2__DWG_PN_2_1 C2__DWG_PN_2_2 TE TERMINAL LEAR TERMINAL C2__DWG_PN_3_0 1949484-3 25209.212.179 C2__DWG_PN_3_1 1949484-4 25209.213.011 C2__DWG_PN_3_2 C2__DWG_PN_4_0 C2__DWG_PN_4_1 12 C2__DWG_PN_4_2 C1__DWG_PN_4_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_2_6 C1__DWG_PN_2_7 1.95+/-0.05 [.077+/-.002] 1.85+/-0.05 [.073+/-.002] 1.80+/-0.05 [.071+/-.002] 1.73+/-0.05 [.068+/-.002] WIRE SIZE 9 CRIMP HEIGHT REFERENCE SETTING 4.0 W1__DWG_CRIMP_HT_1 5.3 W1__DWG_CRIMP_HT_2 5.8 W1__DWG_CRIMP_HT_3 6.0 W1__DWG_CRIMP_HT_4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 2x 0.50 1.00mm2 0.75mm2 2x 0.35 0.50mm2 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 W2__DWG_WGAUGE_4 W2__DWG_WGAUGE_5 6 9 CRIMP HEIGHT REFERENCE SETTING 1.90+/-0.05 [.075+/-.002] 4.5 W2__DWG_CRIMP_HT_1 1.80+/-0.05 [.071+/-.002] 5.8 W2__DWG_CRIMP_HT_2 1.75+/-0.05 [.069+/-.002] 6.3 W2__DWG_CRIMP_HT_3 1.70+/-0.05 [.067+/-.002] 6.7 W2__DWG_CRIMP_HT_4 1.70+/-0.05 [.067+/-.002] W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 6.7 W2__DWG_CRIMP_HT_5 6 1 B 2 RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2150299 -4 2150299 -5 2150299 -6 13 13 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 A 11 12 13 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50,62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 1 1 & 252. 1 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT CUT TO LENGTH AT ASSEMBLY. STRIP GUIDES ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS. - 1 - 1 - 1 - 1 1 1 -77 -7 -6 -5 -2 1 1 1 1 2119957-2 8-21084-0 2119640-1 2079988-1 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI PART NO DESCRIPTION 260 252 250 249 1 1 ITEM NO - - - - 1 - 1 - 1 1 - 1 - 1 1 - - 1 - - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - 2 2 - - - - 1 - - 1 1 - - REF REF - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - - 2 - 1 1 1 1 - REF REF REF REF - - - - 1 - - - - 1 - - REF REF - - 1 1 - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 - - 1 - 2 2 2 2 - 1 1 1 1 - 1 - 1 1 - 3 - 3 3 - 1 1 1 1 - - - - - 4 4 4 4 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - - - - 1 - 1 1 1 1 - - - - 1 - 1 1 1 1 - 1 - 1 1 - 1 1 1 1 - 1 - 1 1 - 1 - 1 1 - 1 1 1 1 - 1 1 1 1 - 1 - 1 1 - 8 8 8 8 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 4 4 4 4 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - - - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - - - - - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 66 P LTR DESCRIPTION DATE DWN APVD B ECR-14-017572 24NOV2014 RK GB B1 ECR-16-005465 14APR2016 RS LZ 2119641-1 2119798-1 1-22279-3 2119759-1 2119082-8 2079764-1 2119083-1 2168400-7 2063440-2 2119740-2 1901697-1 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 SEE NOTE 4 1633743-1 455888-4 2119956-2 2-18032-2 2119740-1 2168078-1 1901681-1 2119793-1 992763-5 2079383-4 2063961-1 2168400-4 2168083-9 5018030-2 5018030-1 986965-8 1-5018030-0 2119792-2 1752354-1 18023-9 2119655-5 2119369-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1752371-5 2-22281-3 1752373-4 1-1901696-5 1-1901695-5 1-2079383-1 6-240641-6 1752360-1 240644-1 690482-4 2-1803000-3 1-2217206-2 2-240641-6 3-238009-3 1-2119785-7 455888-6 4-1633664-7 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 2 1 1 3 1 1 4 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 8 2 2 1 2 1 2 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -7 -6 -5 -2 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 A REVISIONS DIST - LEAR CRIMP SPECIFICATION WIRE STRIP LENGTH 1.50-2.00 mm [.059-.079 IN] CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 4 2063961-1 2119951-1 SMART APPLICATOR TERMINAL NAME: 10 25207.213.004 25207.213.320 C1__DWG_PN_1_1 4 - SERVO LATCH PLATE SERVO LATCH PLATE LOC 1 PART NUMBERS REQUIRED - TERMINAL DATA: INSULATION DIAMETER RANGE - LEAR TERMINAL C1__DWG_PN_1_0 SET UP GAUGE 2119599-2 TYPE CLAW TERMINAL RING TONGUE TERMINAL NAME: TE TERMINAL CRIMP TOOLING KIT LEAR TERMINAL TERMINAL DATA: 2 F OV 2.64 mm [.104] APPL INSTRUCTIONS 408-10390 C A CONVERT TO PNEUMATIC FINE CRIMP HEIGHT ADJUST 2150299 -6 SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST B 7- 2150299 -7 WIRE INSUL DESCRIPTION B 2150299 -5 CRIMP 4 20 REVISION 2150299 -2 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 28NOV2012 CHK 28NOV2012 APVD 28NOV2012 G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN K. STAKEM 248 247 246 245 244 243 242 240 238 213 183 177 176 175 174 172 166 164 163 137 135 133 82 71 70 67 66 65 63 62 60 58 57 56 55 54 53 52 51 50 49 46 44 41 40 39 38 37 35 33 31 29 27 25 24 22 20 19 18 17 16 13 11 10 9 8 7 6 5 4 3 2 1 FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, END FEED, NON-ADJUST CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 AIR FEED MODULE TAG,IDENTIFICATION FEED FINGER ASSEMBLY,EF PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 20 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, EF RAM,AMP STYLE, END FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SCR, BHSC, RoHS (M6 X 12) SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE Ocean End Feed Applicator - DRAWING NO 2150299 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 1 66 P LTR DESCRIPTION SEE SHEET 1 - 6 DATE DWN APVD - - - 37 40 44 245 REF 6 62 38 D D 39 247 260 7 7 246 252 245 35 44 18.4 50 0.5 243 REF HOLDDOWN SET-UP 6 2 244 166 242 2 2 1 2 2 56 PNEUMATIC 12 238 7 16 250 5 8 249 177 137 2 163 A 172 63 82 1 C 1 2 3 C 51 1 2 2 4 41 2 176 70 175 SERVO LATCH PLATE 54 174 55 52 65 10 50 6 A 164 20 2 57 33 19 67 213 B 18 A 66 4 B SERVO FEEDER NOT INCLUDED 133 135 183 240 REF CAM POSITIONS 30mm STROKE 29 248 33 27 8 1 46 60 31 13 9 1 11 1 17 53 33 25 22 24 49 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 28NOV2012 CHK 28NOV2012 APVD 28NOV2012 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150299 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV B1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 6 5 4 3 2 20 SET UP GAUGE 2119599-2 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2150299 -2 DESCRIPTION B 2- 2150299 -5 2- 2150299 -7 1901697-1 2161326-1 - - - PNEUMATIC FEED 2063961-1 2119950-1 - - 2063961-1 2119951-1 SMART APPLICATOR NONE CRIMP TOOLING KIT - SERVO LATCH PLATE 4 CRIMP SIZE WIRE INSUL 8- 2150299 -5 8- 2150299 -4 2119792-2 - - - - - - - - - - 2119641-2 - - - 2168400-7 - (QUANTITY 2) - - - 2063440-2 - - - 6 - F OV 3.56 mm [.140] APPL INSTRUCTIONS 408-10390 LEAR TERMINAL TERMINAL DATA: LEAR CRIMP SPECIFICATION CLAW TERMINAL RING TONGUE TERMINAL NAME: WIRE STRIP LENGTH n 5.20-6.00 mm [.205-.236 IN] TERMINAL APPLICATION SPECIFICATION C - TERMINALS APPLIED TE TERMINAL 1572432-1 1572432-2 1572432-3 1572432-4 1572432-5 1572432-6 1572432-7 WIRE SIZE 1.00mm2 0.75mm2 0.50mm2 0.35mm2 B NONE Rev - 25207.213.004 C1__DWG_PN_1_1 25207.213.320 25207.123.014 C1__DWG_PN_1_2 C1__DWG_PN_1_3 25207.123.011 C1__DWG_PN_1_4 25207.123.322 25207.123.009 C1__DWG_PN_1_5 C1__DWG_PN_1_6 25207.213.011 C1__DWG_PN_1_7 - - TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 C1__DWG_PN_3_0 1572432-8 C1__DWG_PN_3_1 1572432-9 1-1572432-0 C1__DWG_PN_3_2 C1__DWG_PN_3_3 LEAR TERMINAL TE TERMINAL C1__DWG_PN_4_0 25207.122.XXX 1949484-1 1949484-2 C1__DWG_PN_4_1 25207.212.179 25207.411.131 C1__DWG_PN_4_2 INSULATION DIAMETER RANGE 1.30-2.10 mm [.051-.083 IN] LEAR DATA SHT 25209 REVISION 12 - - 25209.123.009 25209.123.011 C2__DWG_PN_1_1 C2__DWG_PN_1_2 - 10 LEAR TERMINAL C2__DWG_PN_1_0 - C2__DWG_PN_2_0 C2__DWG_PN_2_1 C2__DWG_PN_2_2 TE TERMINAL C2__DWG_PN_3_0 1949484-3 1949484-4 C2__DWG_PN_3_1 C2__DWG_PN_3_2 LEAR TERMINAL 25209.212.179 25209.213.011 C2__DWG_PN_4_0 C2__DWG_PN_4_1 C2__DWG_PN_4_2 C1__DWG_PN_4_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 6 C1__DWG_PN_2_6 C1__DWG_PN_2_7 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 TERMINAL APPLICATION SPECIFICATION TERMINALS APPLIED C1__DWG_PN_2_0 n 5.00-6.00 mm [.197-.236 IN] 10 LEAR TERMINAL C1__DWG_PN_1_0 WIRE STRIP LENGTH 1.50-2.00 mm [.059-.079 IN] - LEAR CRIMP SPECIFICATION CLAW TERMINAL RING TONGUE TERMINAL NAME: INSULATION DIAMETER RANGE - LEAR TERMINAL TERMINAL DATA: 1.95+/-0.05 [.077+/-.002] 1.85+/-0.05 [.073+/-.002] 1.80+/-0.05 [.071+/-.002] 1.73+/-0.05 [.068+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 WIRE SIZE 9 4.0 W1__FA_SETTING_1 5.3 1.00mm2 W1__FA_SETTING_2 5.8 0.75mm2 W1__FA_SETTING_3 6.0 2x 0.50 2x 0.35 W1__FA_SETTING_4 0.50mm2 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 W2__DWG_WGAUGE_4 W2__DWG_WGAUGE_5 1.90+/-0.05 [.075+/-.002] 1.80+/-0.05 [.071+/-.002] 1.75+/-0.05 [.069+/-.002] 1.70+/-0.05 [.067+/-.002] 1.70+/-0.05 [.067+/-.002] 11 9 CRIMP HEIGHT REFERENCE SETTING 4.5 W2__DWG_CRIMP_HT_1 W1__FA_SETTING_1 5.8 W2__DWG_CRIMP_HT_2 W1__FA_SETTING_2 6.3 W2__DWG_CRIMP_HT_3 W1__FA_SETTING_3 6.7 W2__DWG_CRIMP_HT_4 6 W1__FA_SETTING_4 6.7 W2__DWG_CRIMP_HT_5 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 A APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50,62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 2150299 -4 2150299 -5 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 12 12 1 1 1 & 153. 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 11 CUT TO LENGTH AT ASSEMBLY. 12 STRIP GUIDES ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS. - 1 - 1 - 1 1 -77 -27 -25 -22 1 1 2119782-1 2119640-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED DESCRIPTION 1 251 250 1 ITEM NO Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - - - 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - - 2 - - - 1 - - 1 - 4 4 4 - - REF - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - - - 2 - 1 1 1 - REF REF REF - - - 1 - 1 1 1 - - - 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - - - 1 - - REF - - 1 - 1 1 1 - 1 1 1 - 2 2 2 - 1 - 1 - 2 2 2 - 1 1 1 - 1 1 1 - 3 3 3 - - - - 4 4 4 - 2 2 2 - 2 2 2 - 2 2 2 - 2 2 2 - 1 1 1 - - - 1 - 1 1 1 - - - 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 8 8 8 - 2 2 2 - 2 2 2 - 1 1 1 - 2 2 2 - 1 1 1 - 2 2 2 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - - - - 1 1 1 1 1 1 1 - 1 1 1 - - - - 1 1 1 - 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 LTR 2079988-1 1-22279-3 2119082-8 2079764-1 2119083-1 2168400-7 2063440-2 2119740-2 2079383-9 1901697-1 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2119655-6 2119651-1 2119092-2 3-23627-7 SEE NOTE 4 1633743-1 455888-4 2119956-2 2-18032-2 2119740-1 2168078-1 1901681-1 2119793-1 992763-5 2063961-1 2168400-4 2168083-9 5018030-2 5018030-1 986965-8 1-5018030-0 2119792-2 1752354-1 18023-9 2079383-7 2119645-1 2119957-1 2119644-1 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1752371-5 2-22281-3 1752373-4 1-1901696-5 1-1901695-5 6-240641-6 1752360-1 240644-1 690482-4 2-1803000-3 1-2217206-2 2-240641-6 3-238009-3 1-2119785-7 455888-6 4-1633664-7 1 1 1 1 1 2 1 1 4 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 3 1 4 2 2 2 2 1 1 1 1 1 1 1 1 8 2 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION AMP 4805 REV 31MAR2000 P DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - - TYPE 2.64 mm [.104] 66 - D APPLICATOR DATA A REVISIONS DIST PART NUMBERS REQUIRED - SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST A CONVERT TO PNEUMATIC FINE CRIMP HEIGHT ADJUST B 7- 2150299 -7 FEED TYPE FINE CRIMP HEIGHT ADJUST B APPLICATOR STYLE CONVERSION CHART LOC 1 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 28NOV2012 CHK 28NOV2012 APVD 28NOV2012 G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN K. STAKEM 249 246 244 243 242 240 238 213 186 183 177 176 175 174 172 166 164 163 153 152 145 144 141 140 139 137 135 133 82 71 70 67 66 65 63 62 58 57 56 55 54 53 52 51 50 49 41 40 39 38 33 31 29 27 25 24 22 20 19 18 16 13 11 10 9 8 7 6 5 4 3 2 1 BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 AIR FEED MODULE TAG,IDENTIFICATION SCR, BHSC, RoHS (M6 X 20) FEED FINGER ASSEMBLY,EF PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) APPLICATOR BASIC ASSEMBLY, EF RAM, ASIAN STYLE, END FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 20 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE Ocean End Feed Applicator - DRAWING NO 2150299 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - 251 40 62 6 141 38 REF 39 D 7 7 18.4 50 D 145 153 246 139 140 0.5 244 REF 243 6 HOLDDOWN SET-UP 2 166 242 PNEUMATIC 2 2 1 56 11 7 2 238 250 16 8 249 5 2 177 137 A 63 163 172 82 1 C 1 2 3 C 51 2 1 4 2 41 2 176 SERVO LATCH PLATE 70 175 54 174 55 52 65 6 20 10 A 50 2 57 33 164 B 67 19 213 18 12 12 SERVO FEEDER NOT INCLUDED A 66 B 4 135 133 183 240 REF CAM POSITION 30mm STROKE 152 29 A 33 27 8 1 141 144 31 13 9 1 11 1 186 53 33 25 22 24 A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 AIR FEED PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 28NOV2012 CHK 28NOV2012 APVD 28NOV2012 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150299 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B1