157 PUM-SI Vishay BCcomponents Aluminum Capacitors Power Ultra Miniature Snap-In FEATURES • Polarized aluminum non-solid electrolyte electrolytic capacitors, • Large types, very small dimensions, cylindrical aluminum case, insulated with a blue sleeve RoHS COMPLIANT • Useful life: 5000 hours at 85 °C • Keyed polarity version available Fig.1 Component outlines APPLICATIONS 159 PUL-SI • General purpose, industrial and audio/video systems • Smoothing and filtering 105 °C 057 PSM-SI smaller dimensions • Standard and switched mode power supplies • Energy storage in pulse systems 198 PHR-SI longer life higher ripple 157 PUM-SI MARKING The capacitors are marked (where possible) with the following information: QUICK REFERENCE DATA DESCRIPTION VALUE Nominal case sizes (Ø D x L in mm) Rated capacitance range (E6/E12 series), CR Tolerance on CR Rated voltage range, UR • Rated capacitance (in µF) 22 x 25 to 35 x 60 • Tolerance on rated capacitance, code letter in accordance with IEC 60062 (M for ± 20 %) 56 µF to 2200 µF • Rated voltage (in V) ± 20 % • Date code (YYMM) 200 V, 250 V • Name of manufacturer 400 V, 450 V - 25 to + 85 °C Category temperature range • Code for factory of origin Endurance test at 85 °C 3000 hours Load life at 85 °C 3000 hours • ‘-’ sign to identify the negative terminal, visible from the top and side of the capacitor Useful life at 85 °C 5000 hours • Code number, all 12 or last 8 digits (2222) 157 xxxxx Useful life at 40 °C, 1.4 x IR applied 90 000 hours Shelf life at 0 V, 85 °C • Climatic category in accordance with IEC 60068 1000 hours Based on sectional specification IEC 60384-4/EN130300 25/085/56 Climatic category IEC 60038 SELECTION CHART FOR CR , UR AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm) CR (µF) 56 68 82 100 120 Document Number: 28338 Revision: 18-Aug-08 UR (V) 200 250 - 400 - 22 x 25 22 x 25 22 x 30 22 x 30 - For technical questions, contact: [email protected] 450 22 x 25 22 x 30 22 x 30 25 x 25 22 x 35 25 x 30 22 x 40 25 x 30 30 x 25 www.vishay.com 41 157 PUM-SI Aluminum Capacitors Power Ultra Miniature Snap-In Vishay BCcomponents SELECTION CHART FOR CR , UR AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm) UR (V) CR (µF) 150 180 220 270 330 390 470 560 680 820 1000 1200 1500 1800 2200 200 250 22 x 25 22 x 30 22 x 30 22 x 35 25 x 30 22 x 40 25 x 35 30 x 25 25 x 40 30 x 30 35 x 25 25 x 45 30 x 35 35 x 30 30 x 40 35 x 30 30 x 45 35 x 35 30 x 50 35 x 40 35 x 45 35 x 50 22 x 30 22 x 30 25 x 25 22 x 35 25 x 30 22 x 40 30 x 25 25 x 35 30 x 30 25 x 40 30 x 30 35 x 25 25 x 45 30 x 35 35 x 30 30 x 40 35 x 35 30 x 45 35 x 40 35 x 45 35 x 50 - 400 22 x 35 25 x 30 22 x 40 25 x 35 25 x 40 30 x 30 35 x 25 25 x 45 30 x 35 35 x 30 30 x 40 35 x 30 30 x 45 35 x 35 30 x 50 35 x 40 35 x 45 35 x 50 35 x 60 - 450 25 x 35 25 x 40 30 x 30 25 x 40 30 x 35 35 x 25 25 x 50 30 x 40 35 x 30 30 x 45 35 x 35 30 x 50 35 x 40 35 x 45 35 x 50 35 x 60 - DIMENSIONS in millimeters AND AVAILABLE FORMS TWO TERMINAL SNAP-IN ØD 10 ± 0.1 + TERMINAL L L + 2 max. - TERMINAL +0 5.8 - 1 mm Bottom view Ø 2 ± 0.1 (2 x) The minus terminal can be marked with a black dot or with an imprinted ‘−’ sign. Fig.2 Two terminal snap-in www.vishay.com 42 Fig.3 Mounting hole diagram For technical questions, contact: [email protected] Document Number: 28338 Revision: 18-Aug-08 157 PUM-SI Aluminum Capacitors Power Ultra Miniature Snap-In Vishay BCcomponents THREE TERMINAL SNAP-IN Ø 2 ± 0.1(2 x ) Ø 2.5 ± 0.1 ØD + TERMINAL L L + 2 max. - TERMINAL minus pole marking 10 ± 0.1 3.3 ± 0.1 4 ± 0.5 Bottom view 4.75 ± 0.1 The negative terminal has TWO pins which are BOTH electrically connected. The 10 mm spacing of the 2 pin snap-in is used as the base layout and a third hole is added. The third hole is closer to the negative primary hole so that polarization is always maintained, together with added mechanical stability. Fig.4 Three terminal snap-in Fig.5 Mounting hole diagram Table 1 DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES NOMINAL CASE SIZE ØDxL Ø Dmax. Lmax. MASS (g) PACKAGING QUANTITIES (units per box) 22 x 25 23 27 ≈ 12 100 22 x 30 23 32 ≈ 16 100 22 x 35 23 37 ≈ 20 100 22 x 40 23 42 ≈ 23 100 25 x 25 26 27 ≈ 20 100 25 x 30 26 32 ≈ 22 100 25 x 35 26 37 ≈ 24 100 25 x 40 26 42 ≈ 27 100 25 x 45 26 47 ≈ 32 100 25 x 50 26 52 ≈ 38 100 30 x 25 31 27 ≈ 25 100 30 x 30 31 32 ≈ 30 100 30 x 35 31 37 ≈ 35 100 30 x 40 31 42 ≈ 40 100 30 x 45 31 47 ≈ 45 100 30 x 50 31 52 ≈ 50 100 35 x 25 36 27 ≈ 33 50 35 x 30 36 32 ≈ 40 50 35 x 35 36 37 ≈ 48 50 35 x 40 36 42 ≈ 55 50 35 x 45 36 47 ≈ 63 50 35 x 50 36 52 ≈ 72 50 35 x 60 36 62 ≈ 82 50 Document Number: 28338 Revision: 18-Aug-08 For technical questions, contact: [email protected] www.vishay.com 43 157 PUM-SI Aluminum Capacitors Power Ultra Miniature Snap-In Vishay BCcomponents ORDERING EXAMPLE ELECTRICAL DATA SYMBOL Electrolytic capacitor 157 series 1000 µF/200 V; ± 20 % Nominal case size: Ø 30 x 40 mm DESCRIPTION CR rated capacitance at 100/120 Hz IR rated RMS ripple current at 120 Hz, 85 °C IL5 max. leakage current after 5 minutes at UR ESR typ./max. equivalent series resistance at 100 Hz (1) Z typ./max. impedance at 10 kHz 2-terminal snap-in: Ordering code: MAL2 157 52102 E3 Former 12NC: 2222 157 52102 Notes (1) ESR at 120 Hz is approximately 0.95 x ESR 100 Hz • Unless otherwise specified, all electrical values in Table 2 apply at Tamb = 20 °C, P = 86 to 106 kPa, RH = 45 to 75 % 3-terminal snap-in: Ordering code: MAL2 157 72102 E3 Former 12NC: 2222 157 72102 Table 2 ELECTRICAL DATA AND ORDERING INFORMATION UR (V) 200 250 ORDERING CODE MAL2157....... CR 100 Hz (µF) NOMINAL CASE SIZE ØDxL (mm) IR 120 Hz 85 °C (A) IL5 5 min (mA) TYP. ESR 100 Hz (1) (MΩ) MAX. ESR 100 Hz (1) (MΩ) TYP. Z 10 kHz (MΩ) MAX. Z 10 kHz (MΩ) 2-TERM. 3-TERM. 270 22 x 25 1.15 0.54 550 880 420 700 52271E3 72271E3 330 22 x 30 1.36 0.66 430 720 300 500 52331E3 72331E3 390 22 x 30 1.46 0.78 390 650 295 490 52391E3 72391E3 470 22 x 35 1.68 0.94 350 580 240 400 32471E3 12471E3 470 25 x 30 1.67 0.94 350 580 240 400 52471E3 72471E3 560 22 x 40 1.91 1.12 255 425 235 390 42561E3 22561E3 560 25 x 35 1.91 1.12 255 425 235 390 32561E3 12561E3 560 30 x 25 1.89 1.12 255 425 235 390 52561E3 72561E3 680 25 x 40 2.18 1.36 210 350 205 340 42681E3 22681E3 680 30 x 30 2.04 1.36 210 350 205 340 52681E3 72681E3 680 35 x 25 2.06 1.36 210 350 205 340 62681E3 82681E3 820 25 x 45 2.46 1.64 170 290 145 240 62821E3 82821E3 820 30 x 35 2.35 1.64 170 290 145 240 32821E3 12821E3 820 35 x 30 2.29 1.64 170 290 145 240 52821E3 72821E3 1000 30 x 40 2.66 2.00 140 235 135 225 52102E3 72102E3 1000 35 x 30 2.33 2.00 140 235 135 225 62102E3 82102E3 1200 30 x 45 2.98 2.40 120 200 110 190 32122E3 12122E3 1200 35 x 35 2.69 2.40 120 200 110 190 62122E3 82122E3 1500 30 x 50 3.31 3.00 110 180 95 155 42152E3 22152E3 1500 35 x 40 3.04 3.00 110 180 95 155 52152E3 72152E3 1800 35 x 45 3.36 3.60 100 160 80 130 42182E3 22182E3 2200 35 x 50 3.68 4.40 90 150 65 105 52222E3 72222E3 220 22 x 30 1.23 0.55 600 1080 420 700 53221E3 73221E3 270 22 x 30 1.32 0.67 490 880 335 560 43271E3 23271E3 270 25 x 25 1.23 0.67 490 880 335 560 53271E3 73271E3 330 22 x 35 1.53 0.82 400 720 255 430 33331E3 13331E3 330 25 x 30 1.56 0.82 400 720 255 430 53331E3 73331E3 www.vishay.com 44 For technical questions, contact: [email protected] Document Number: 28338 Revision: 18-Aug-08 157 PUM-SI Aluminum Capacitors Power Ultra Miniature Snap-In Vishay BCcomponents ELECTRICAL DATA AND ORDERING INFORMATION UR (V) 250 400 ORDERING CODE MAL2157....... CR 100 Hz (µF) NOMINAL CASE SIZE ØDxL (mm) IR 120 Hz 85 °C (A) IL5 5 min (mA) TYP. ESR 100 Hz (1) (MΩ) MAX. ESR 100 Hz (1) (MΩ) TYP. Z 10 kHz (MΩ) MAX. Z 10 kHz (MΩ) 2-TERM. 3-TERM. 390 22 x 40 1.74 0.97 330 610 250 425 43391E3 23391E3 390 30 x 25 1.58 0.97 330 610 250 425 53391E3 73391E3 470 25 x 35 1.87 1.17 280 505 190 320 33471E3 13471E3 470 30 x 30 1.89 1.17 280 505 190 320 53471E3 73471E3 560 25 x 40 2.12 1.40 240 425 185 310 43561E3 23561E3 560 30 x 30 1.97 1.40 240 425 185 310 53561E3 73561E3 560 35 x 25 1.80 1.40 240 425 185 310 63561E3 83561E3 680 25 x 45 2.29 1.70 200 350 155 260 63681E3 83681E3 680 30 x 35 2.28 1.70 200 350 155 260 33681E3 13681E3 680 35 x 30 2.20 1.70 200 350 155 260 53681E3 73681E3 820 30 x 40 2.57 2.05 160 290 125 210 53821E3 73821E3 820 35 x 35 2.54 2.05 160 290 125 210 63821E3 83821E3 1000 30 x 45 2.88 2.50 140 235 105 180 33102E3 13102E3 1000 35 x 40 2.86 2.50 140 235 105 180 53102E3 73102E3 1200 35 x 45 3.17 3.00 120 200 95 160 43122E3 23122E3 1500 35 x 50 3.49 3.75 90 160 85 140 53152E3 73152E3 68 22 x 25 0.71 0.27 1400 2800 1170 1950 56689E3 76689E3 82 22 x 25 0.77 0.33 1250 2500 970 1620 56829E3 76829E3 100 22 x 30 0.94 0.40 1125 2250 750 1220 56101E3 76101E3 120 22 x 30 0.97 0.48 990 1980 700 1140 56121E3 76121E3 150 22 x 35 1.13 0.60 750 1500 540 900 36151E3 16151E3 150 25 x 30 1.16 0.60 750 1500 540 900 56151E3 76151E3 180 22 x 40 1.29 0.72 630 1260 435 725 46181E3 26181E3 180 25 x 35 1.35 0.72 630 1260 435 725 36181E3 16181E3 220 25 x 40 1.54 0.88 520 1040 355 590 46221E3 26221E3 220 30 x 30 1.50 0.88 520 1040 355 590 56221E3 76221E3 220 35 x 25 1.42 0.88 520 1040 355 590 66221E3 86221E3 270 25 x 45 1.72 1.08 430 860 335 560 66271E3 86271E3 270 30 x 35 1.74 1.08 430 860 335 560 36271E3 16271E3 270 35 x 30 1.71 1.08 430 860 335 560 56271E3 76271E3 330 30 x 40 1.97 1.32 350 700 315 525 56331E3 76331E3 330 35 x 30 1.76 1.32 350 700 315 525 66331E3 86331E3 390 30 x 45 2.19 1.56 300 610 250 420 56391E3 76391E3 390 35 x 35 2.04 1.56 300 610 250 420 36391E3 16391E3 470 30 x 50 2.40 1.88 250 505 210 350 46471E3 26471E3 470 35 x 40 2.30 1.88 250 505 210 350 56471E3 76471E3 560 35 x 45 2.55 2.24 210 425 180 305 46561E3 26561E3 680 35 x 50 2.79 2.72 190 380 160 265 56681E3 76681E3 820 35 x 60 3.33 3.28 155 315 115 215 56821E3 76821E3 Document Number: 28338 Revision: 18-Aug-08 For technical questions, contact: [email protected] www.vishay.com 45 157 PUM-SI Aluminum Capacitors Power Ultra Miniature Snap-In Vishay BCcomponents ELECTRICAL DATA AND ORDERING INFORMATION UR (V) NOMINAL CASE SIZE ØDxL (mm) IR 120 Hz 85 °C (A) IL5 5 min (mA) TYP. ESR 100 Hz (1) (MΩ) MAX. ESR 100 Hz (1) (MΩ) 56 22 x 25 0.68 0.25 1650 68 22 x 30 0.80 0.30 82 22 x 30 0.87 0.36 CR 100 Hz (µF) 450 ORDERING CODE MAL2157....... TYP. Z 10 kHz (MΩ) MAX. Z 10 kHz (MΩ) 2-TERM. 3-TERM. 3300 1120 1880 57569E3 77569E3 1400 2800 920 1530 57689E3 77689E3 1200 2400 780 1290 47829E3 27829E3 82 25 x 25 0.85 0.36 1200 2400 780 1290 57829E3 77829E3 100 22 x 35 1.00 0.45 1000 2000 630 1050 37101E3 17101E3 100 25 x 30 1.02 0.45 1000 2000 630 1050 57101E3 77101E3 120 22 x 40 1.15 0.54 800 1600 530 885 47121E3 27121E3 120 25 x 30 1.09 0.54 800 1600 530 885 57121E3 77121E3 120 30 x 25 1.10 0.54 800 1600 530 885 67121E3 87121E3 150 25 x 40 1.35 0.67 650 1300 420 705 47151E3 27151E3 150 25 x 35 1.27 0.67 650 1300 420 705 67151E3 87151E3 150 30 x 30 1.32 0.67 650 1300 420 705 57151E3 77151E3 180 25 x 40 1.45 0.81 570 1150 360 605 47181E3 27181E3 180 30 x 35 1.49 0.81 570 1150 360 605 57181E3 77181E3 180 35 x 25 1.35 0.81 570 1150 360 605 67181E3 87181E3 220 25 x 50 1.73 0.99 450 900 315 525 47221E3 27221E3 220 30 x 40 1.72 0.99 450 900 315 525 57221E3 77221E3 220 35 x 30 1.61 0.99 450 900 315 525 67221E3 87221E3 270 30 x 45 1.95 1.21 380 770 270 450 37271E3 17271E3 270 35 x 35 1.86 1.21 380 770 270 450 67271E3 87271E3 330 30 x 50 2.19 1.48 300 600 230 390 47331E3 27331E3 330 35 x 40 2.10 1.48 300 600 230 390 57331E3 77331E3 390 35 x 45 2.34 1.75 250 500 190 340 47391E3 27391E3 470 35 x 50 2.60 2.11 210 420 170 290 57471E3 77471E3 680 35 x 60 3.15 3.06 150 300 110 200 57681E3 77681E3 Note (1) ESR at 120 Hz is approximately 0.95 x ESR 100 Hz ADDITIONAL ELECTRICAL DATA PARAMETER CONDITIONS VALUE Voltage Surge voltage ≥ 400 V versions Us = 1.1 x UR ≤ 250 V versions Us = 1.15 x UR ≤1V Reverse voltage Current Leakage current After 5 minutes at UR IL5 ≤ 0.01 CR x UR Inductance Equivalent series inductance (ESL) www.vishay.com 46 All case sizes typ. 19 nH max. 25 nH For technical questions, contact: [email protected] Document Number: 28338 Revision: 18-Aug-08 157 PUM-SI Aluminum Capacitors Power Ultra Miniature Snap-In Vishay BCcomponents RIPPLE CURRENT AND USEFUL LIFE MGA453 2.4 2.3 IA IR 2.2 2.1 2.0 1.9 1.8 1.7 1 life multiplier 2 1. 1.6 5 1. 2 1.5 5 2. 3 1.4 4 5 1.3 8 10 1.2 15 1.1 20 0.8 60 0.5 0.0 40 (1) 30 1.0 45 IA = actual ripple current at 120 Hz IR = rated ripple current at 120 Hz and 85 °C (1) Useful life at 85 °C and I applied: 5000 hours R 50 60 70 80 Tamb (°C) 90 Fig.6 Multiplier of useful life as a function of ambient temperature and ripple current load Table 3 MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY FREQUENCY (Hz) Document Number: 28338 Revision: 18-Aug-08 IR MULTIPLIER 50 0.90 100 0.95 120 1.00 200 1.15 1000 1.30 ≥ 10 000 1.40 For technical questions, contact: [email protected] www.vishay.com 47 157 PUM-SI Vishay BCcomponents Aluminum Capacitors Power Ultra Miniature Snap-In Table 4 TEST PROCEDURES AND REQUIREMENTS TEST NAME OF TEST Endurance REFERENCE IEC 60384-4/ EN130300 subclause 4.13 PROCEDURE (quick reference) Tamb = 85 °C; UR applied; 3000 hours REQUIREMENTS ΔC/C: ± 10 % ESR ≤ 2 x spec. limit IL5 ≤ spec. limit Tamb = 85 °C; UR and IR applied; 3000 hours Load life ΔC/C: ± 20 % ESR ≤ 2 x spec. limit IL5 ≤ spec. limit Useful life CECC 30301 subclause 1.8.1 Tamb = 85 °C; UR and IR applied; 5000 hours ΔC/C: ± 30 % ESR ≤ 3 x spec. limit IL5 ≤ spec. limit no short or open circuit, no visible damage total failure percentage: ≤ 3 % Shelf life (storage at high temperature) www.vishay.com 48 IEC 60384-4/ EN130300 subclause 4.17 Tamb = 85 °C; no voltage applied; 1000 hours ΔC/C: ± 15 % After test: UR to be applied for 30 minutes, 24 hours to 48 hours before measurement IL5 ≤ 1 x spec. limit For technical questions, contact: [email protected] ESR ≤ 1.5 x spec. limit Document Number: 28338 Revision: 18-Aug-08 Legal Disclaimer Notice Vishay Disclaimer All product specifications and data are subject to change without notice. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, “Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein or in any other disclosure relating to any product. Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any information provided herein to the maximum extent permitted by law. The product specifications do not expand or otherwise modify Vishay’s terms and conditions of purchase, including but not limited to the warranty expressed therein, which apply to these products. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless otherwise expressly indicated. Customers using or selling Vishay products not expressly indicated for use in such applications do so entirely at their own risk and agree to fully indemnify Vishay for any damages arising or resulting from such use or sale. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications. Product names and markings noted herein may be trademarks of their respective owners. Document Number: 91000 Revision: 18-Jul-08 www.vishay.com 1