LCL Series • SIngle Output Industrial Supplies • High Efficiency • Low Cost • 150 W Convection Cooled • 300 W & 500 W with Internal Fans • Outputs form 12 V to 48 V • 3 Year Warranty The LCL series is a low cost chassis mount product that is popular in industrial applications. The AC/DC supplies are enclosed in a metal case with terminal block input and output connectors. Three series offer 150, 300 and 500 Watts. Each power range includes six single output models from 12 to 48 VDC. The user adjustable outputs cover all nominal voltage ranges. The LCL150 is convection cooled while the 300 and 500 Watt have internal fans. All LCL models are approved to ITE (60950-1) safety standards and meet EN55022 Level B conducted emissions. Operating temperature range is from -10 °C to +70 °C with derating above +50 °C. Standard features include overvoltage, overload, short circuit, and over temperature protection. Remote sense is included on the LCL500 with Remote On/Off available with the LCL300 and LCL500. xppower.com Models and Ratings Output Power 150 W Output Voltage 12.0 V 13.5 V 15.0 V 24.0 V 27.0 V 48.0 V Trim Range 11.0-13.0 V 12.5-14.5 V 14.0-16.0 V 23.0-25.0 V 26.0-28.0 V 47.0-49.0 V 12.0 V 13.5 V 15.0 V 24.0 V 27.0 V 48.0 V 11.0-13.0 V 12.5-14.5 V 14.0-16.0 V 23.0-25.0 V 26.0-28.0 V 47.0-49.0 V 25.0 22.0 20.0 13.0 11.7 6.70 12.0 V 13.5 V 15.0 V 24.0 V 27.0 V 48.0 V 11.0-13.0 V 12.5-14.5 V 14.0-16.0 V 23.0-25.0 V 26.0-28.0 V 47.0-49.0 V 42.0 37.0 34.0 21.0 18.5 10.5 300 W 310 W 315 W 320 W 500 W Output Current 12.5 A 11.1 A 10.0 A 6.3 A 5.6 A 3.1 A Ripple & Noise(1) 100 mV pk-pk 100 mV pk-pk 100 mV pk-pk 150 mV pk-pk 150 mV pk-pk 250 mV pk-pk Model Number LCL150PS12 LCL150PS13 LCL150PS15 LCL150PS24 LCL150PS27 LCL150PS48 A A A A A A 150 mV pk-pk 150 mV pk-pk 150 mV pk-pk 150 mV pk-pk 200 mV pk-pk 240 mV pk-pk LCL300PS12 LCL300PS13 LCL300PS15 LCL300PS24 LCL300PS27 LCL300PS48 A A A A A A 120 mV pk-pk 150 mV pk-pk 150 mV pk-pk 150 mV pk-pk 150 mV pk-pk 240 mV pk-pk LCL500PS12 LCL500PS13 LCL500PS15 LCL500PS24 LCL500PS27 LCL500PS48 Notes: 1. Measured with 20 MHz bandwidth. Input Characteristics Maximum Units Notes & Conditions Input Voltage - Operating Characteristic Minimum 85 Typical 264 VAC Derate output power < 90 VAC. See fig. 1. Input Frequency 47 63 Hz EN61000-3-2 class A compliant LCL150: EN61000-3-2 class C for loads ≥40% >0.9 Power Factor LCL300 & LCL500: EN61000-3-2 class C for loads ≥40% 2.1 Input Current - Full Load 4.5 LCL150 at 90 VAC A 6.6 50 Inrush Current 60 Earth Leakage Current <2 T3.15 A/250 V internal in-line fuse Input Protection LCL300 at 90 VAC LCL500 at 90 VAC A mA LCL150, 230 VAC, cold start 25 ˚C LCL300 & LCL500, 230 VAC, cold start 25 ˚C 264 VAC/60 Hz LCL150 T6.3 A/250 V internal in-line fuse LCL300 T10 A/250 V internal in-line fuse LCL500 Input Derating Curve 100 Figure 1 Output Power (%) 90 0 85 90 264 Input Voltage (VAC) 2 xppower.com Output Characteristics Characteristic Minimum Output Voltage - V1 Typical Maximum Units Notes & Conditions 48 VDC See Models and Ratings table ±100 mV 50% load 12 Initial Set Accuracy Output Voltage Adjustment ±1 V Minimum Load 0 A Start Up Delay 2 s 65 Start Up Rise Time LCL150 80 ms 35 Hold Up Time ms ±0.5 % ±0.3 Load Regulation Transient Response LCL300 LCL500 10 Line Regulation See Models and Ratings table ±1 % 4 % Ripple & Noise 115 VAC full load LCL150 LCL300 & LCL500 Recovery within 1% in less than 500 μs for a 50% load change See Models and Ratings table Overvoltage Protection 110 140 % Overload Protection 110 150 % Short Circuit Protection Recycle input to reset Rated output power, delayed by 1 s minimum to allow peak loads. See fig 2, 3 & 4 Auto recovery, hiccup mode Output turns off when OTP triggered, measured internally (Q1 temperature), auto recover when internal temperature was reduced. Overtemperature Protection Output Overload Characteristics Figure 2 - LCL150PS12 Percent Overload 100% 12.06 102% 104% 106% 108% 110% 112% 114% 14 14.25 Output Voltage (V) 12.04 12.02 Unit enters hiccup mode 12 11.98 11.96 12.5 12.75 13 13.25 13.5 13.75 Current (A) 90Vac 115Vac 230Vac 264Vac 3 xppower.com Output Overload Characteristics Figure 3 - LCL300PS24 Percent Overload 100% 24.1 102% 104% 106% 108% 110% 112% 114% 116% 14.792 15.048 118% 120% Output Voltage (V) 24 23.9 Unit enters hiccup mode 23.8 23.7 23.6 13 13.256 13.512 13.768 14.024 14.28 14.536 Current (A) 90Vac 115Vac 230Vac 264Vac Figure 4 - LCL500PS48 Percent Overload 100% 48.1 103% 105% 108% 110% 113% 115% Output Voltage (V) 48 47.9 47.8 Unit enters hiccup mode 47.7 47.6 47.5 10.5 10.75 11 11.25 11.5 11.75 12 12.25 12.5 Current (A) General Specifications Characteristic Efficiency Isolation: Input to Output Input to Ground Output to Ground Switching Frequency Minimum 85 3000 1500 500 45 90 62 80 90Vac Typical 88 Weight 4 230Vac Maximum 264Vac Units % Notes & Conditions 230 VAC full load, See fig 5, 6 & 7 VAC 190 110 65 190 2.7 4.4 4.9 Power Density MTBF 115Vac 200 1.39 (630) 1.94 (880) 3.2 (1.45) kHz W/in3 kHrs lb (g) lb (g) lb (kg) PFC Converter Main Converter PFC Converter Main converter LCL150 LCL300 LCL500 MIL-HDBK-217F at 25 ˚C, GB LCL150 LCL300 LCL500 LCL150 LCL300 & LCL500 See mechanical details xppower.com Efficiency vs Load Figure 5 - LCL150PS12 100% 90% 80% Efficiency 70% 60% 50% 40% 30% 20% 10% 0% 10 20 30 40 50 60 70 80 90 100 Load (%) 90Vac input 115Vac input 230Vac input 264Vac input Figure 6 - LCL300PS24 100% 90% 80% Efficiency 70% 60% 50% 40% 30% 20% 10% 0% 10 20 30 40 50 60 70 80 90 100 Load (%) 90Vac input 115Vac input 230Vac input 264Vac input Figure 7 - LCL500PS48 100% 90% 80% Efficiency 70% 60% 50% 40% 30% 20% 10% 0% 10 20 30 40 50 60 70 80 90 100 Load (%) 90Vac input 115Vac input 230Vac input 264Vac input 5 xppower.com Signals & Controls Characteristics Notes and Conditions Remote Sense Compensates for 0.25 V max each line. Fitted to LCL500 only. Remote On/Off Fitted on LCL500. On = logic low or open circuit, OFF = logic high Figure 8 - Remote Sense Connection Diagram +Vout R lead J2 Pin 4 Sense (+) Power Supply Load J2 Pin 3 Sense (-) R lead -Vout Figure 9 - Remote On/Off Outputs Off J2 Pin 2 Remote Control (+) Power Supply J2 Pin 1 Remote Control (-) 1. Applying <0.8 V on Pin 2 with respect to Pin 1 or open circuit, output turns ON. Outputs On 2. Applying >4.5 V on Pin 2 with respect to Pin 1, output turns OFF Environmental Characteristic Operating Temperature Minimum -10 Typical Maximum Units 70 ˚C Notes & Conditions LCL150 & LCL300: Derates linearly from 100% load at 50 ˚C to 50% load at 70 ˚C (see fig 10). At -10 ˚C, 90 VAC, start up time increases to 4 s (LCL150) LCL500: Derates linearly from 100% load at 55 ˚C to 50% load at 70 ˚C (see fig. 11). At -10 ˚C, 90 VAC, start up time increases to 5 s. Storage Temperature -40 85 ˚C Cooling Humidity Operating Altitude Vibration 6 5 2 95 3000 %RH m g LCL150 convection cooled, LCL300 & LCL500 have internal fans. Non-condensing 10-500 Hz, 10 mins per cycle on 3 axes xppower.com Temperature Derating Curve Figure 10 - LCL150 & LCL300 Figure 11 - LCL500 80 80 Output Power (%) 100 Output Power (%) 100 60 40 20 -10 60 40 20 10 0 20 30 40 50 60 70 -10 0 Ambient (ºC) 10 20 30 40 50 60 70 Ambient (ºC) Electromagnetic Compatibility - Immunity (high severity level, EN61204-3) Phenomenon Standard ESD EN61000-4-2 Radiated RF EFT EN61000-4-3 EN61000-4-4 Surge EN61000-4-5 Conducted RF Magnetic Field EN61000-4-6 EN61000-4-8 Dips and Interruptions EN61000-4-11 Test Level ±4 kV ±8 kV ±8 kV 2 2 Installation Class 3 Installation Class 2 2 1 A/m Dip: 30% 10 ms Dip: 60% 100 ms Dip: 100% 5000 ms Criteria A Notes & Conditions Contact Discharge Air Discharge Coupling Plane Discharge A A A LCL150 & LCL300 LCL500 A A A B B ESD Points LCL150 Mounting Holes (4 on each side and 2 at bottom) LCL300 Mounting Holes (3 on each side and 4 at bottom) LCL500 Mounting Holes (4 on each side and 4 at bottom) 10 discharges at each polarity were applied at points indicated (contact and air discharges) 7 xppower.com Electromagnetic Compatibility - Emissions Phenomenon Conducted Radiated Harmonic Currents Standard Test Level EN55022 EN55022 EN61000-3-2 Class B Class A Class A Equipment Conducted Emission Plots Figure 15 - QP Detector - LCL150PS12 Figure 15 - AV Detector - LCL150PS12 8 Criteria Notes & Conditions xppower.com Conducted Emission Plots Figure 16 - QP Detector - LCL300PS24 Figure 16 - AV Detector - LCL300PS24 9 xppower.com Conducted Emission Plots Figure 17 - QP Detector - LCL500PS48 Figure 17 - AV Detector - LCL500PS48 10 xppower.com Safety Agency Approvals Safety Agency Safety Standard Category US/14041/UL IEC 60950-1 (2005) Ed 2 E139109-A27-CB-1 CB Report LCL150 US/14236/UL IEC 60950-1 (2005) Ed 2 E139109-A29-CB-1 Information Technology US/14254/UL IEC 60950-1 (2005) Ed 2 E139109-A28-CB-1 UL LCL500 UL File #E139109 UL60950-1(2007) CSA 22.2 No. 60950-1-07 Ed 2 Information Technology TUV Certificate #B09 07 57396 061 EN60950-1/A11:2009 TUV LCL300 LCL150 TUV Certificate #B09 07 57396 062 EN60950-1/A11:2009 Information Technology TUV Certificate #B09 07 57396 063 EN60950-1/A11:2009 LCL300 LCL500 Equipment Protection Class Safety Standard Notes & Conditions Class I IEC 60950-1-2005 Ed 2 See safety agency conditions of acceptability for details Mechanical Details - LCL150 1.02 (26.0) 1.97 (50.0) 0.90 (23.0) 0.57 (14.5) 4.64 (118.0) 4 x M4 x 0.7 THD 0.15 (3.8) Max Screw Penetration Terminal Block, M4 Screw 7 pins 0.37 (9.5) centre 2.44 (62.0) 1 3.74 (95.0) 2.83 (72.0) 2 x M4 x 0.7 THD 0.15 (3.8) Max Screw Penetration 7 J1 7.55 (192.0) 1.02 (26.0) 4.64 (118.0) 4 x M4 x 0.7 THD 0.15 (3.8) Max Screw Penetration 0.57 (14.5) 0.90 (23.0) Notes: Weight: 1.39 lbs (630g) approx. Dimensions shown in inches (mm). Tolerance is ±0.05 (±0.2) maximum. Pin 1 2 3 4 5 6 7 Function +Vout +Vout -Vout -Vout Ground AC Neutral AC Live 11 xppower.com Mechanical Details - LCL300 Weight: 1.94 lbs (880g) approx. Dimensions shown in inches (mm). Tolerance is ±0.05 (±0.2) maximum. Airflow direction is out of the unit at fan. Pin 1 2 3 4 5 6 7 8 9 8.07 (205.0) 3 x M4 x 0.7 THD 0.15 (3.8) Max Screw Penetration 1.97 (50.0) 0.94 (24.0) 0.63 (16.0) J1 Pin Connections Function +Vout +Vout +Vout -Vout -Vout -Vout Ground AC Neutral AC Live Terminal Block, M4 Screw 9 pins 0.37 (9.5) centre 4 x M4 x 0.7 THD 0.15 (3.8) Max Screw Penetration 1 4.33 (110.0) 1.97 (50.0) 9 J1 0.63 7.44 (189.0) (16.0) 3 x M4 x 0.7 THD 0.15 (3.8) Max Screw Penetration 6.81 (173.0) 0.98 (25.0) 0.50 (12.5) 1.97 (50.0) 6.81 (173.0) LCL500 Weight: 3.2 lbs (1.45 kg) approx. Dimensions shown in inches (mm). Tolerance is ±0.05 (±0.2) maximum. J1 Pin Connections Pin Function 1 +Vout 2 +Vout 3 +Vout 4 -Vout 4 x M4 x 0.7 THD 5 -Vout 0.15 (3.8) Max Screw Penetration 6 -Vout 7 Ground 8 AC Neutral 9 AC Live 3.54 4 x M4 x 0.7 THD 0.15 (3.8) Max Screw Penetration 1.41 (36.0) 1.00 (25.5) 2.08 (53.0) 0.60 (15.0) Terminal Block, M4 Screw 9 pins 0.37 (9.5) centre 1 J2 4 AIRFLOW 1 5.00 (127.0) (90.0) 9 9.21 (234.0) J1 7.75 (197.0) 9.84 (250.0) 1.41 (0.36) 7.75 (197.0) 0.60 (15.0) 1.00 (25.5) 4 x M4 x 0.7 THD 0.15 (3.8) Max Screw Penetration 12 1.41 (36.0) Pin 1 2 3 4 J2 Pin Connections Function Remote Control Remote Control + Sense Sense + Applying >4.5 V to Pin 2 with respect to Pin 1 turns output off. Applying <0.8 V to Pin 2 with respect to Pin 1 or open circuit turns output on. Mating Connectors (J2): WST P4-I25002 housing WST I25002BS contacts 3-July-14