TE C-2151459 It is subject to change and the controlling engineering organization Datasheet

7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
REVISION
2151459 -1
DESCRIPTION
C
2151459 -2
FINE CRIMP HEIGHT ADJUST
C
2151459 -5
MECHANICAL FEED
NON-CRIMP HEIGHT ADJUST
2151459 -7
C
FINE CRIMP HEIGHT ADJUST
4
CRIMP TOOLING KIT
1338685-1
-
-
2119949-1
PNEUMATIC FEED
1338685-1
2119950-1
-
8- 2151459 -4
5-18022-5
8- 2151459 -5
8- 2151459 -4
5-18022-5
5-18022-5
-
-
-
-
8- 2151459 -5
-
-
-
5-18022-5
1338685-1
-
-
-
-
2161326-1
MECHANICAL FEED
NONE
2161326-1
-
2119951-1
SMART APPLICATOR
SERVO
LATCH PLATE 12
1338685-1
2119949-1
SERVO LATCH PLATE
4
2119950-1
2119951-1
SMART APPLICATOR
FINE CRIMP HEIGHT ADJUST
C
B
SERVO LATCH PLATE
PNEUMATIC
CRIMP
WIRE
INSUL
SIZE
1901094-3
-
2119653-1
1901094-3
-
2119653-1
2119641-1
-
-
-
2119641-1
-
-
-
-
1-1752354-3
-
1-1752354-3
-
2168400-6
2168400-6
-
2119799-1
-
-
-
-
(QUANTITY 2)
-
-
-
-
-
(QUANTITY 2)
-
-
-
-
2063440-1
6
-
-
-
-
-
-
-
6
TYPE
3.05 mm [.120]
APPLICATOR INSTRUCTIONS
408-10389
-
WIRE STRIP LENGTH
C
TERMINAL
APPLICATION
SPECIFICATION
n
KOSTAL SPEC
-
-
-
TERMINAL
APPLICATION
SPECIFICATION
1949900-2
1949900-7
1-1949900-0
1-1949900-3
1-1949900-6
WIRE
SIZE
1.00mm2
18 AWG
0.75mm2
KOSTAL TERMINAL
2 21 XX 49269 0
C1__DWG_PN_1_0
C1__DWG_PN_1_1
2 21 XX 61412 0
C1__DWG_PN_1_2
3 21 XX 68065 0
3 21 XX 69009 0
C1__DWG_PN_1_3
C1__DWG_PN_1_4
3 21 XX 69011 0
C1__DWG_PN_1_5
3 21 XX 69013 0
C1__DWG_PN_1_6
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
C1__DWG_PN_2_4
TE SEAL
2113388-1
C1__DWG_PN_3_0
C1__DWG_PN_3_1
1949520-1
C1__DWG_PN_3_2
1572751-1
963530-1
C1__DWG_PN_3_3
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
KOSTAL SEAL
121667-0023
1 08 00 50725 0
1 08 00 44452 1
TE TERMINAL
C1__DWG_PN_4_0
1-1949900-9
2-1949900-0
C1__DWG_PN_4_1
C1__DWG_PN_4_2
2-1949900-1
C1__DWG_PN_4_3
2-1949900-2
2-1949900-3
C1__DWG_PN_3_4
C1__DWG_PN_2_5
2-1949900-4
C1__DWG_PN_2_6
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
KOSTAL SPEC
-
1.20+/-0.03 [.047+/-.001]
1.13+/-0.03 [.044+/-.001]
1.10+/-0.03 [.043+/-.001]
WIRE
SIZE
9
CRIMP HEIGHT
REFERENCE SETTING
4.8
W1__DWG_CRIMP_HT_1
5.7
W1__DWG_CRIMP_HT_2
5.9
W1__DWG_CRIMP_HT_3
W1__FA_SETTING_1
0.75mm2
20 AWG
W1__FA_SETTING_2
0.50mm2
W1__FA_SETTING_3
KOSTAL TERMINAL
C2__DWG_PN_1_0
3 21 40 68096 0
3 21 40 68089 0
C2__DWG_PN_1_1
C2__DWG_PN_1_2
3 21 24 68089 0
C2__DWG_PN_1_3
3 21 56 68089 0
3 21 24 68096 0
C2__DWG_PN_1_4
C2__DWG_PN_1_5
3 21 25 68096 0
C2__DWG_PN_1_6
-
INSULATION DIAMETER RANGE
-
1.40-1.90 mm [.055-.075 IN]
-
-
-
-
-
-
-
C2__DWG_PN_2_0
C2__DWG_PN_2_1
C2__DWG_PN_2_2
C2__DWG_PN_2_3
C2__DWG_PN_2_4
TE SEAL
2113388-1
1949520-1
C2__DWG_PN_3_2
963530-1
W2__DWG_WGAUGE_2
W2__DWG_WGAUGE_3
-
C2__DWG_PN_4_1
-
C2__DWG_PN_4_2
1 08 00 44452 1
C2__DWG_PN_3_3
-
C2__DWG_PN_4_0
121667-0023
1 08 00 50725 0
C2__DWG_PN_3_1
1572751-1
-
KOSTAL SEAL
C2__DWG_PN_3_0
-
C2__DWG_PN_4_3
C2__DWG_PN_3_4
6
C2__DWG_PN_2_5
C2__DWG_PN_2_6
1.04+/-0.03 [.041+/-.001]
0.97+/-0.03 [.038+/-.001]
0.96+/-0.03 [.038+/-.001]
-
CRIMP HEIGHT
mm [INCH]
W2__DWG_WGAUGE_1
-
-
TERMINALS APPLIED
TERMINALS APPLIED
TE TERMINAL
1949900-1
n
2.80-3.40 mm [.110-.134 IN]
1.65-2.10 mm [.065-.083 IN]
-
KOSTAL CRIMP SPECIFICATION
WIRE STRIP LENGTH
-
KOSTAL MLK 1.2 RECEPTACLE
TERMINAL NAME:
INSULATION DIAMETER RANGE
-
KOSTAL TERMINAL
TERMINAL DATA:
KOSTAL CRIMP SPECIFICATION
KOSTAL MLK 1.2 RECEPTACLE
2.80-3.40 mm [.110-.134 IN]
-
KOSTAL TERMINAL
TERMINAL NAME:
-
8
TERMINAL DATA:
CRIMP HEIGHT
REFERENCE SETTING
9
6.4
W2__DWG_CRIMP_HT_1
-
-
W2__FA_SETTING_2
7.7
W2__DWG_CRIMP_HT_3
-
W2__FA_SETTING_1
7.6
W2__DWG_CRIMP_HT_2
14
-
W2__FA_SETTING_3
-
B
1
RECOMMENDED SPARE PARTS
13
2
GREASE BEARING SURFACES LIGHTLY
14
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
7
8
9
10
A
11
12
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
-
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
6
7
-4
-4
-5
-6
1
1
1
& 252.
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
7
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
AMP 4805 REV 31MAR2000
-
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
1
-
-77 -7
4.60 .
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
& 180.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
-
-
& 180.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
-
15 THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT.
2151459
2151459
2151459
2151459
A
66
P
LTR
DESCRIPTION
DATE
ECR-15-013069
DWN
APVD
MR
03SEP2015
TE
2063440-1
-
-
-
2119799-1
F
O
1.63 mm [.064]
REVISIONS
DIST
C
-
APPLICATOR DATA
1
PART NUMBERS REQUIRED
PNEUMATIC FEED
SERVO
LATCH PLATE
2151459 -6
7- 2151459 -7
CONVERT TO
MECHANICAL
FINE CRIMP HEIGHT ADJUST
C
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
LOC
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
1
-
-6
1
-
-5
1
1
1
1
-2
-
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
-1
PART NO
1
-
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DESCRIPTION
1
2119957-2
1
8-21084-0_GATD
1
2119640-1
1
2079988_GATD
1
2119641-1
260
252
250
249
248
ITEM
NO
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
REF
1
-
1
1
1
1
1
2
1
3
1
1
-
4
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
-
1
1
1
1
-
1
1
mm
MATERIAL
-
-1
PART NO
1
2
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
1
1
1
1
-
-
-
1
1
-
-
-
1
1
2
-
1
1
1
2
1
1
1
1
-
1
1
1
1
-
1
2119798-1
1-22279-3
2119758-1
2119082-8
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
4-1722335-3
1-5018030-0
1-1752354-3
993111-1
5-22280-0
1752353-3
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-5
2119956-1
2119791-9
2119943-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
985575-3
1338685-1
2168400-1
18023-9
2119652-1
2119653-1
2-2119656-1
2119370-1
2079383-7
2119645-1
2119957-1
2119644-2
2119085-1
2119092-1
1752356-6
2079383-5
2161328-1
1320908-3
2119959-1
455888-3
1320928-2
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
3-1633928-4
2119781-1
238011-4
1633965-2
1-455888-0
5-1633738-9
1
-
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
1
1
1
1
1
1
-6
1
1
1
1
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
1
1
1
1
-
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
2
-
-
-
4
1
-
1
1
4
-
-
1
1
4
-
1
1
-
-
1
1
1
4
3
1
-
-
1
3
1
1
2
1
3
-
1
2
1
1
1
1
2
-
1
1
-
-
1
1
1
2
1
1
1
-
-
1
1
1
1
-
1
1
-
1
REF REF
1
-
-
1
1
-
-
1
1
-
1
REF REF
1
-
1
1
-5
-2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
1
-77 -7
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
-
1
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
STRIPPER, SIDE FEED
NUT, HEX, REG, RoHS, M3.5
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
DWN
12OCT2013
CHK
12OCT2013
APVD
12OCT2013
Y.YIN
G.BAILEY
U.GUO
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2119082-8
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
1
4-1722335-3
1
1-5018030-0
1
1-1752354-3
1
993111-1
1
SIMP_5-22280-0
1
1752353-3
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
455888-5
1
2119956-1
1
2119791-9
1
2119943-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
985575-3
1
1338685-1
4
2168400-1
3
18023-9
1
2119652
1
2119653
1
2-2119656-1
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
2119644-2
1
2119085
1
2119092-1
1
1752356-6
2
2079383-5
1
2161328
1
1320908-3
1
2119959-1
1
455888-3
1
1320928-2
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
3-1633928-4
..
1
ITEM_7
..
1
ITEM_6
1
2119781-1
1
238011-4
1
1633965-2
1
1-455888-0
1
5-1633738-9
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119758
247
246
245
244
243
242
241
240
239
238
213
198
182
181
180
177
176
175
174
172
166
164
163
137
136
135
133
119
117
82
71
70
69
67
66
63
62
60
59
57
56
54
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
28
24
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
1-22279-3_SIMP
DESCRIPTION
PRODUCT SPEC
-
1
2119798-1
Ocean Side Feed
Applicator
-
DRAWING NO
2151459
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
C
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
MECHANICAL
6
6
A
D
PNEUMATIC
250
2
247
246
44
7 252
245
63
A
5
260
7
249
35
166
8
242
82
1
137
1
69
2
57 REF
14
2
SHEAR DEPRESSOR DETAIL
2
6
70
3
1
4
2 176
2
4
REF
TERMINAL SUPPORT LOCATION
28
5
41
174
44
181
135
2
198
6
A
175
19.0
66
180
2
67
11
57
213
33
SERVO FEEDER
NOT INCLUDED
30
117 REF
0.5
14
180 REF
A
24
REF
245 REF
182
164
0.5
C
2
177
56
1.0
34 REF
172
133
D
1.0 REF
8
136
B
2
163
SERVO
LATCH PLATE
REF
243
59
240
-
2
244
238
C
-
62
39
56
APVD
37
38
59
DWN
-
40
239
DATE
HOLDDOWN SET-UP
B
10
29
9
1
ITEM 30 LOCATED AT
FRONT HOLES
12
241
CAM POSITIONS
13
47
1
11
11
30mm STROKE
30mm STROKE
30mm STROKE
30 REF
29 REF
119
46
32
34
54
8
1
60
54
10
1
FEED TRACK POSITION
GUIDE BY
WIRE BARREL
248
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
12OCT2013
CHK
12OCT2013
APVD
12OCT2013
Y.YIN
G.BAILEY
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151459
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
C
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
2- 2151459 -1
DESCRIPTION
C
2- 2151459 -2
D
6
FEED TYPE
FINE CRIMP HEIGHT ADJUST
C
FINE CRIMP HEIGHT ADJUST
C
FINE CRIMP HEIGHT ADJUST
SERVO LATCH PLATE
2- 2151459 -7
C
FINE CRIMP HEIGHT ADJUST
NONE
CRIMP TOOLING KIT
MECHANICAL FEED
1338685-1
2161326-1
-
8- 2151459 -4
5-18022-5
1338685-1
-
-
8- 2151459 -5
1338685-1
2119950-1
-
5-18022-5
-
2119949-1
PNEUMATIC FEED
8- 2151459 -4
-
2161326-1
MECHANICAL FEED
8- 2151459 -5
1338685-1
2119951-1
SMART APPLICATOR
5-18022-5
-
2119949-1
SERVO LATCH PLATE
-
2119950-1
2119951-1
SMART APPLICATOR
4
CRIMP
WIRE
INSUL
SIZE
5-18022-5
-
-
-
-
-
2119641-2
1901094-3
-
2119653-2
1901094-3
-
2119653-2
2119641-2
-
2119799-1
3.05 mm [.120]
APPLICATOR INSTRUCTIONS
408-10389
1-1752354-3
-
1-1752354-3
-
2168400-6
(QUANTITY 2)
2119799-1
-
-
-
2168400-6
-
-
-
-
(QUANTITY 2)
-
6
-
-
-
-
2063440-1
-
-
-
-
-
-
6
TYPE
-
8
-
-
KOSTAL TERMINAL
TERMINAL DATA:
WIRE STRIP LENGTH
2.80-3.40 mm [.110-.134 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
n
KOSTAL SPEC
-
-
-
-
TERMINAL
APPLICATION
SPECIFICATION
TE TERMINAL
1949900-1
1949900-2
1949900-7
1-1949900-0
1-1949900-3
1-1949900-6
KOSTAL TERMINAL
2 21 XX 49269 0
2 21 XX 61412 0
C1__DWG_PN_1_1
C1__DWG_PN_1_2
3 21 XX 68065 0
C1__DWG_PN_1_3
3 21 XX 69009 0
3 21 XX 69011 0
C1__DWG_PN_1_4
C1__DWG_PN_1_5
3 21 XX 69013 0
C1__DWG_PN_1_6
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
C1__DWG_PN_2_4
TE SEAL
KOSTAL SEAL
C1__DWG_PN_3_0
2113388-1
1949520-1
C1__DWG_PN_3_1
C1__DWG_PN_3_2
1572751-1
C1__DWG_PN_3_3
963530-1
121667-0023
1 08 00 50725 0
1 08 00 44452 1
TE TERMINAL
1-1949900-9
C1__DWG_PN_4_0
C1__DWG_PN_4_1
2-1949900-0
C1__DWG_PN_4_2
2-1949900-1
2-1949900-2
C1__DWG_PN_4_3
C1__DWG_PN_3_4
2-1949900-3
C1__DWG_PN_2_5
2-1949900-4
C1__DWG_PN_2_6
-
KOSTAL SPEC
-
-
INSULATION DIAMETER RANGE
-
1.40-1.90 mm [.055-.075 IN]
-
-
-
-
-
KOSTAL TERMINAL
3 21 40 68096 0
C2__DWG_PN_1_0
C2__DWG_PN_1_1
3 21 40 68089 0
C2__DWG_PN_1_2
3 21 24 68089 0
3 21 56 68089 0
C2__DWG_PN_1_3
C2__DWG_PN_1_4
3 21 24 68096 0
C2__DWG_PN_1_5
3 21 25 68096 0
C2__DWG_PN_1_6
C2__DWG_PN_2_0
C2__DWG_PN_2_1
C2__DWG_PN_2_2
C2__DWG_PN_2_3
C2__DWG_PN_2_4
TE SEAL
2113388-1
C2__DWG_PN_3_0
C2__DWG_PN_3_1
1949520-1
C2__DWG_PN_3_2
1572751-1
963530-1
C2__DWG_PN_3_3
-
7
TERMINALS APPLIED
TERMINALS APPLIED
C1__DWG_PN_1_0
n
2.80-3.40 mm [.110-.134 IN]
1.65-2.10 mm [.065-.083 IN]
-
KOSTAL CRIMP SPECIFICATION
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
-
7
KOSTAL MLK 1.2 RECEPTACLE
TERMINAL NAME:
KOSTAL MLK 1.2 RECEPTACLE
TERMINAL NAME:
KOSTAL TERMINAL
TERMINAL DATA:
KOSTAL CRIMP SPECIFICATION
KOSTAL SEAL
121667-0023
-
C2__DWG_PN_4_0
-
C2__DWG_PN_4_1
1 08 00 50725 0
-
C2__DWG_PN_4_2
1 08 00 44452 1
-
C2__DWG_PN_4_3
-
C2__DWG_PN_3_4
-
6
C2__DWG_PN_2_5
-
C2__DWG_PN_2_6
-
WIRE
SIZE
1.00mm2
18 AWG
0.75mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.20+/-0.03 [.047+/-.001]
1.13+/-0.03 [.044+/-.001]
1.10+/-0.03 [.043+/-.001]
WIRE
SIZE
CRIMP HEIGHT
REFERENCE SETTING
9
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
4.8
5.7
5.9
W1__FA_SETTING_1
0.75mm2
20 AWG
W1__FA_SETTING_2
0.50mm2
W1__FA_SETTING_3
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W2__DWG_WGAUGE_1
W2__DWG_WGAUGE_2
W2__DWG_WGAUGE_3
1.04+/-0.03 [.041+/-.001]
0.97+/-0.03 [.038+/-.001]
0.96+/-0.03 [.038+/-.001]
W2__DWG_CRIMP_HT_1
W2__DWG_CRIMP_HT_2
W2__DWG_CRIMP_HT_3
-
9
6.4
-
W2__FA_SETTING_1
7.6
-
W2__FA_SETTING_2
7.7
-
W2__FA_SETTING_3
-
13
-
1
B
2
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
RECOMMENDED SPARE PARTS
-
2151459 -4
2151459 -4
2151459 -5
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
7
8
9
10
A
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
-
& 152.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
12 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
14 THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT.
-
1
1
1
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
-
1
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
AMP 4805 REV 31MAR2000
-
& 180.
11
13
-
1
6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
2063440-1
F
O
1.63 mm [.064]
A
-
-
APPLICATOR DATA
REVISIONS
DIST
PART NUMBERS REQUIRED
PNEUMATIC FEED
PNEUMATIC
2- 2151459 -5
B
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
7- 2151459 -7
APPLICATOR STYLE CONVERSION CHART
LOC
1
-
1
-
1
-
1
1
1
1
-
-77 -27 -25 -22 -21
2119782-1
2119640-1
2079988-1
PART NO
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
DESCRIPTION
1
2119782
1
2119640-1
1
2079988_GATD
251
250
249
1
1
1
-
1
1
1
1
1
1
1
1
1
2
1
REF
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
1
1
1
-
-
-
-
-
1
-
-
-
1
1
2
-
1
1
1
-
1
1
1
1-22279-3
2119082-8
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
4-1722335-3
1-5018030-0
1-1752354-3
993111-1
5-22280-0
1752353-3
1901680-2
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
2-2119656-2
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-5
2119956-1
2119791-9
2119943-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
985575-3
1338685-1
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
2119644-2
1752356-6
2079383-5
2161328-1
1320908-3
2119959-1
455888-3
1320928-2
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
3-1633928-4
2119781-1
238011-4
1633965-2
1-455888-0
5-1633738-9
1
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
-
1
1
1
1
-
1
1
1
-
-
1
1
-
-
3
1
1
-
1
3
-
1
2
1
3
-
1
2
1
3
1
1
2
1
1
1
-
2
1
1
1
1
1
1
1
1
-
1
1
1
1
-
1
1
-
1
REF
1
-
-
1
-
-
-
1
1
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
4
-
1
1
1
4
-
1
1
1
4
-
-
1
1
4
1
1
1
1
-
1
1
1
1
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
1
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
STRIPPER, SIDE FEED
NUT, HEX, REG, RoHS, M3.5
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
PART NO
-77 -27 -25 -22 -21
ITEM
NO
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
1
1
DWN
12OCT2013
CHK
12OCT2013
APVD
12OCT2013
Y.YIN
G.BAILEY
U.GUO
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
1
4-1722335-3
1
1-5018030-0
1
1-1752354-3
1
993111-1
1
SIMP_5-22280-0
1
1752353-3
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
2-2119656-2
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
455888-5
1
2119956-1
1
2119791-9
1
2119943-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
5-18022-5
1
985575-3
1
1338685-1
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
2119644-2
1
1752356-6
2
2079383-5
1
2161328
1
1320908-3
1
2119959-1
1
455888-3
1
1320928-2
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
3-1633928-4
..
1
ITEM_7
..
1
ITEM_6
1
2119781-1
1
238011-4
1
1633965-2
1
1-455888-0
1
5-1633738-9
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2079764
246
244
243
242
241
240
239
238
213
198
182
181
180
177
176
175
174
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
119
117
82
71
70
69
67
66
63
62
59
57
56
49
48
41
40
39
38
34
33
32
30
29
28
24
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2119082-8
DESCRIPTION
PRODUCT SPEC
-
1
1-22279-3_SIMP
Ocean Side Feed
Applicator
-
DRAWING NO
2151459
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
C
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
APVD
-
-
-
62
6
40
A
145
38
239
246
39
59
7
56
140
152
REF
5
2
2
D
1.0 REF
13
2
57
244
7 139
REF
SHEAR DEPRESSOR DETAIL
243
PNEUMATIC
250
2
8
249
A
166
242
2
6
1.0
63
238
0.5
REF
8
163
34
59
82
136
1
137
C
172
177
56
176
2
SERVO
LATCH PLATE
2
1
69
REF
TERMINAL SUPPORT LOCATION
70
2
3
C
1
4
28
174
5
41
181
140
240
133
4
135
2
198
182
164
A
66
30
0.5
13
213
A
180
REF
HOLDDOWN SET-UP
10
B
9
117 REF
19.0
67
33
24
57
2
11
SERVO FEEDER
NOT INCLUDED
REF
175
6 180
B
DWN
251
MECHANICAL
D
DATE
29
1
12
241
13
1
ITEM 30 LOCATED AT
FRONT HOLES
11
30
CAM POSITIONS
30mm STROKE
REF
29
30mm STROKE
30mm STROKE
142
REF
141
151
32
34
143
8
1
144
143
10
1
119
11
FEED TRACK POSITION
GUIDE BY
WIRE BARREL
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
12OCT2013
CHK
12OCT2013
APVD
12OCT2013
Y.YIN
G.BAILEY
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151459
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
C
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